Zero Zone CRYSTAL MERCHANDISER RVMC24 Installation & Operation Manual

Zero Zone CRYSTAL MERCHANDISER RVMC24 Installation & Operation Manual

Coolers, with coolview doors and chillbrite led lighting
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ZERO ZONE
CRYSTAL MERCHANDISER
COOLERS
®
With CoolView
Doors and ChillBrite
LED Lighting
®
®
INSTALLATION & OPERATION MANUAL
66-0014-F • SEP 2019

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Summary of Contents for Zero Zone CRYSTAL MERCHANDISER RVMC24

  • Page 1 ZERO ZONE CRYSTAL MERCHANDISER COOLERS ® With CoolView Doors and ChillBrite LED Lighting ® ® INSTALLATION & OPERATION MANUAL 66-0014-F • SEP 2019...
  • Page 2: Table Of Contents

    Table of Contents ZERO ZONE WARRANTY ..................1 INTRODUCTION ..................... 2 ƒ Important User Information ................2 ƒ Manufacturer ..................... 2 ƒ Intended Use ..................... 2 ƒ Display Case Models ..................2 ƒ Case Features ....................3 ƒ Testing Standards ..................... 3 INSTALLATION &...
  • Page 3: Zero Zone Warranty

    Zero Zone that the compressor is inoperative due to defects in factory workmanship or material under normal use and services as outlined by Zero Zone in its Installation &...
  • Page 4: Introduction

    The information in this manual is subject to change without notice and does not represent a commitment on the part of Zero Zone. Zero Zone does not assume any responsibility for any errors that may appear in this manual. In no event will Zero Zone be liable for technical or editorial omissions made herein, nor for direct, indirect, special, incidental, or consequential damages resulting from the use or defect of this manual.
  • Page 5: Case Features

    INTRODUCTION Case Features Zero Zone produces high quality refrigerated display cases using state-of-the-art components. The cases are built with the thickest insulation in the industry and a high efficiency evaporator coil. Case features include: Brushless DC electronic motors ƒ Zero Zone ChillBrite LED Lighting ƒ...
  • Page 6: Installation & Operation

    DAMAGE MUST BE NOTED AT TIME OF DELIVERY, AND ALL CLAIMS FOR DAMAGES MUST BE FILED WITH THE TRANSPORTATION COMPANY, NOT WITH ZERO ZONE. The carrier will supply necessary report and claim forms.
  • Page 7: Moving Cases

    5RVMC30 Forks must extend 44" to 47" under the case from either end OPTIONAL BASES For low shipping height applications, Zero Zone has optional expandable bases to accommodate up to 1 3/4" thick forks (See Figure 2). To use a forklift on cases with expandable bases, raise the case with a Johnson bar and place wooden blocks under the case, allowing the base to expand enough for forks to be inserted.
  • Page 8: Leveling

    INSTALLATION & OpERATION  Spacer blocks are factory-installed in the end bases of 4 or 5-door cases that use bases taller than 3 1/2". These blocks limit the case's forward tilt while it is being lifted by a forklift (See Figure FIGURE 4: Spacer Block 4 3/8"...
  • Page 9 INSTALLATION & OpERATION FIGURE 7: RMVC30 Base Locations Case length does not include end panels. 2RVMC30 3RVMC30 4RVMC30 5RVMC30 Installation & Operation • 7...
  • Page 10 INSTALLATION & OpERATION FIGURE 8: RVMC24 Base Locations Case length does not include end panels. 2RVMC24 3RVMC24 4RVMC24 6RVMC24 8 • Installation & Operation...
  • Page 11 INSTALLATION & OpERATION FIGURE 9: RVMC30D (Deep Case) Base Locations Case length does not include end panels. 2RVMC30D 3RVMC30D 4RVMC30D 5RVMC30D Installation & Operation • 9...
  • Page 12 INSTALLATION & OpERATION FIGURE 10: RVMC24D (Deep Case) Base Locations Case length does not include end panels. 2RVMC24D 3RVMC24D 4RVMC24D 6RVMC24D 10 • Installation & Operation...
  • Page 13 INSTALLATION & OpERATION Place the required number of shims under each base or optional hat channel rail to equal the highest point. Shims should not extend beyond the front case bases or they will interfere with installing trim. The shims should be oriented to sit under the front and rear bends of each base.
  • Page 14 INSTALLATION & OpERATION Standard depth and Deep cases should be set with a slight backward tilt to offset the forward lean of a fully loaded case. We recommend  an additional 3/8" of shims be installed under the front bases after the case is leveled (See Figure 13).
  • Page 15: Lineup Assembly

      Lineup Assembly Zero Zone display cases have been designed for continuous display so that multiple cases may be joined together to create a lineup of any  desired length. The bottom of the end panel is protected with a removable steel plate that must be removed after the lineup is set.
  • Page 16 INSTALLATION & OpERATION RVMC Crystal Merchandiser Cooler Case - Joint Caulking Instructions ™ FIGURE 16: Case Joint Caulking Instructions FOLLOWING THIS PROCEDURE IS CRITICAL FOR SEALING JOINED CASES CORRECTLY!     1. Apply two 1/4" to 3/8" wide beads of BUTYL SEALANT, at Ceiling, ...
  • Page 17 INSTALLATION & OpERATION RVMC - NSF Compliance Sealing Required Sealing for NSF Approvable Installation Only  FIGURE 17: NSF Compliance Sealing SURFACES OF AREAS TO BE CAULKED SHOULD BE CLEAN, DRY, AND FREE OF FROST. SURFACE TEMPERATURE OF THESE AREAS SHOULD BE ABOVE 40 º...
  • Page 18: Ultra Narrow Case Anchoring

    INSTALLATION & OpERATION Ultra Narrow Case Anchoring The Crystal Cooler Ultra Narrow (RVMC24UN) must be anchored to either another case or a wall to ensure the case will not tip ™ forward. The Back-to-Back Ultra Narrow (RVMC24BBUN) does not require anchoring. It may be used as the anchor for the Ultra Narrow case. Two case-to-case support brackets will be provided when anchoring the Ultra Narrow to another case.
  • Page 19: Door Leveling

    DRAWING No: 66-0078 REVISION OR X.XXX AND MUST MEET Cpk ≥ 1.33. IS THE SOLE PROPERTY OF ZERO ZONE, INC. ANY USE OF NO MANUAL REVISIONS THIS DOCUMENT OR DISCLOSURE OF ITS CONTENTS; BY SHEET SIZE CRITICAL DIMENSIONS DENOTED BY X.XX REPRODUCTION OR OTHER MEANS, WITHOUT THE WRITTEN OR X.XXX...
  • Page 20: Drain

            Zero Zone remote cases can be equipped with a condensate removal     system. The system uses a drain pan with pump located behind the kickplate   and a condensate evaporation pan mounted on the top of the case.
  • Page 21: Bumper

    INSTALLATION & OpERATION Bumper Cases are supplied with a 3" protective bumper shipped loose on top of each case. Each case has its own bumper assembly, including end caps. The steel bumper support and snap track are factory-installed on the front of the case. The bumper may need trimming before snapping it onto the snap track.
  • Page 22: Coolview Doors

    INSTALLATION & OpERATION CoolView Doors ® COOLARC DOOR HANDLES ™ The CoolArc door handle is attached to the glass surface of the door by an industrial-grade adhesive. ™ DOOR CLOSER The door closer is a spring cartridge that provides tension to automatically close the door. The door closer is located on the bottom of the hinge- side of the door.
  • Page 23: Rear Load Cases

    INSTALLATION & OpERATION Rear Load Cases FIGURE 27: Rear Load Insulated Close-Off Rear Load cases are shipped with the rear sliding doors removed and shipped loose with the case. To maintain proper temperature, the Rear Load case must Fasten to Case be positioned in the opening of a walk-in cooler.
  • Page 24: Operation

    Cleaning Although each Zero Zone display case is thoroughly cleaned before shipping, the cases should be thoroughly cleaned again before start-up and routinely thereafter to maintain a clean appearance. With just a few minutes of cleaning each week, the case will remain in top condition.
  • Page 25 INSTALLATION & OpERATION FIGURE 30: Line Sizing Table (R-404A)                                ...
  • Page 26: Under Case Floor Cleaning (Nsf)

    INSTALLATION & OpERATION UNDER CASE FLOOR CLEANING (NSF) The floor under your Zero Zone display case can be cleaned by following these steps: Remove the fasteners attaching the kickplate to the case. The fasteners are accessed from the front of the unit.
  • Page 28 Technical Resources page at: WWW.ZERO-ZONE.COM or contact the Zero Zone Service Department at: 800-247-4496 All specifications subject to change without notice. ZERO ZONE, INC. • 800-247-4496 • ZERO-ZONE.COM © 2019 Zero Zone, Inc. All Rights Reserved. • SEP 2019 66-0014-F...

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