Related Manuals for Zero Zone RVZC30
Summary of Contents for Zero Zone RVZC30
- Page 1 ZERO ZONE MEDIUM AND LOW TEMPERATURE DISPLAY CASES INSTALLATION & OPERATION MANUAL CASE CLOSED Rev A 1/7/13...
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Page 3: Table Of Contents
TABLE OF CONTENTS ZERO ZONE WARRANTY ..............1 INTRODUCTION ................2 ƒ Important User Information ............2 ƒ Manufacturer ................2 ƒ Intended Use ................2 ƒ Display Case Models ..............2 ƒ Delivery Inspection ..............3 ƒ Packaging ................3 ƒ... -
Page 5: Zero Zone Warranty
Zero Zone that the compressor is inoperative due to defects in factory workmanship or material under normal use and services as outlined by Zero Zone in it’s “Service and Installation”... -
Page 6: Introduction
The information in this manual is subject to change without notice and does not represent a commitment on the part of Zero Zone. Zero Zone does not assume any responsibility for any errors that may appear in this manual. In no event will Zero Zone be liable for technical or editorial omissions made herein, nor for direct, indirect, special, incidental, or consequential damages resulting from the use or defect of this manual. -
Page 7: Delivery Inspection
INTRODUCTION DISPLAY CASE MODELS (CONT.) Zero Zone produces high quality refrigerated display cases using state-of-the-art components. The cases are built with the thickest insulation in the industry and a high efficiency evaporator coil. Potential case features include: ƒ Brushless D.C. electronic motors, PSC*, or shaded pole fan motors* ƒ... -
Page 8: Location
INTRODUCTION LOCATION These cases must not be installed in the direct rays of the sun or near a source of radiant heat. Be certain that the floor under the installation is of sufficient strength to prevent sagging. Out of level conditions will result in reduced performance. -
Page 9: Installation
The RVZC30, RMZC24, RVCC30 and RMCC24, 2 through 5-door cases, have segmented bases mounted at the ends and under the center section of the case. The RVZC30 and RVCC30 1-door and RVZC30BB and RVCC30BB have full bases that run front to back and are located at the ends and under the center sections of the case. - Page 10 THIS DRAWING AND THE INFORMATION CONTAINED WITHIN, IS DRAWING No: SP-6003-1 CAD DRAWING REVISION (UNLESS OTHERWISE SPECIFIED) THE SOLE PROPERTY OF ZERO ZONE, INC. ANY USE OF THIS NO MANUAL REVISIONS 6 • Installation - Leveling DOCUMENT OR DISCLOSURE OF ITS CONTENTS; BY SHEET PART WEIGHT:...
- Page 11 INSTALLATION LEVELING (CONT.) Figure 5: All Base Locations A. 1-Door Case B. Wrap Around Case (WA) C. 24" 2-Door Case D. 24" 3-Door Case Installation - Leveling • 7...
- Page 12 INSTALLATION LEVELING (CONT.) Figure 5: All Base Locations (Cont.) E. 30" 2-Door Back-to-Back Case F. 30" 3-Door Back-to-Back Case G. 30" 4-Door Back-to-Back Case 8 • Installation - Leveling...
- Page 13 INSTALLATION LEVELING (CONT.) Figure 5: All Base Locations (Cont.) H. 30" 2-Door Case I. 30" 3-Door Case J. 30" 4-Door Case K. 30" 5-Door Case Installation - Leveling • 9...
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Page 14: Moving Cases
Johnson Bar damage. Use the following methods to move the cases: FORK LIFT JOHNSON FURNITURE PIPE SAFE (CASE) MODEL FROM ENDS DOLLY ROLLERS JACKS RVZC30 & RMZC24 RVZC BB RVZC WA *... - Page 15 4 or 5-door cases with 4 ½" bases. For low shipping height applications, Zero Zone has optional expandable bases. As shipped, the base is 1¾" tall. It is attached with spacers that allow the base to slide away from the bottom of the case creating a gap that allows the use of a 1½"...
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Page 16: Lineup Assembly
LINEUP ASSEMBLY Zero Zone display cases have been engineered for continuous display. This means that any number of cases can be joined together to create a display of any desired length. The bottom of the end panel is protected with a removable steel plate. - Page 17 NOT TO SCALE (NONE) SCALE: TOLERANCES: COPYRIGHT INFORMATION (PER SP-0457) THIS DRAWING AND THE INFORMATION CONTAINED WITHIN, IS CAD DRAWING DRAWING No: REVISION (UNLESS OTHERWISE SPECIFIED) THE SOLE PROPERTY OF ZERO ZONE, INC. ANY USE OF THIS NO MANUAL REVISIONS...
- Page 18 REDRAWN; SHIM DESC. 2" X 6" WAS 2" X 5" ADD SHIM P/N 41-0166 14 • Lineup Assembly UNLESS OTHERWISE MATERIAL: SEE NOTE ZERO ZONE, INC. (PER SP-0404) SPECIFIED, ALL DIMENSIONS 110 NORTH OAKRIDGE DRIVE ARE IN DECIMAL INCH NORTH PRAIRIE, WISCONSIN...
- Page 19 LINEUP ASSEMBLY Figure 14: Joining Insulated Dividers with Thru-Bolts 6.500 BOLT DETAIL FOR RIGHT INSUL DVDR CASE LEFT OPPOSITE DIVIDER CASE 2-1/2" INSULATED DIVIDER JOINING KIT WITH THRU BOLTING VZ TO VC VC TO VZ VZT2 TO VCT2 VCT2 TO VZT2 1) CAULK CASE JOINTS FOLLOWING SP-0420 TECH BULLETIN CASE JOINING AND SEALING NSF FIELD CAULKING.
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Page 20: Drain Line
DRAIN LINE The drain is located at the center of the case in the floor pan. The drain can be reached by removing the center coil covers and then removing a fan motor. The 1" PVC drain outlet is located at the center front of the case behind the kickplate. Install the tee to the outlet pipe and a drain trap to the tee. -
Page 21: Bumper And Kickplate
BUMPER AND KICKPLATE A Zero Zone bumper is standard on all case models and should be installed at the bottom front of the case. Various bumper styles are available (Figure 16 on page 18). The kickplate assembly is adjustable to compensate for uneven floors. The bumper end cap is factory installed on bumpers for cases with end panels that do not include Euro trim. - Page 22 SP-6002-1 18 • Bumper and Kickplate CAD DRAWING REVISION (UNLESS OTHERWISE SPECIFIED) THE SOLE PROPERTY OF ZERO ZONE, INC. ANY USE OF THIS NO MANUAL REVISIONS DOCUMENT OR DISCLOSURE OF ITS CONTENTS; BY SHEET PART WEIGHT: REPRODUCTION OR OTHER MEANS, WITHOUT THE WRITTEN...
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Page 23: Under Case Return Air Flow Assembly Instructions
BUMPER AND KICKPLATE UNDER CASE RETURN AIR FLOW ASSEMBLY INSTRUCTIONS To assemble the bumper for under case return air flow (if requested), a spacer (provided) must be inserted between the bumper and kickplate (Figure 18). The spacer is held in place with the standard black assembly screw used to attach the bumper. One "... -
Page 24: General Information
SHELVES Zero Zone manufactures many different styles of shelves, baskets, and product stops. The shelves and baskets are placed on the shelf brackets for shipping. Solid shelves have three parts. A solid center section and two snap-in brackets. Some of the baskets may be reversed and used as a typical shelf. -
Page 25: Light Switch
GENERAL INFORMATION LIGHT SWITCH The light switch is located inside the right-hand door. Turn the light switch off during the initial case temperature pull down to prevent the case lights from cycling off and on. Always turn the lights off when replacing lamps. CASE THERMOMETER The cases are shipped with 2 thermometers. - Page 26 Reverse steps 1 - 5 to install. LED POWER SUPPLIES AND BALLASTS Most Zero Zone case ballasts or LED power supplies are located in the door mullion. Ballasts for the 1-door and WA, are located behind the kickplate. FLUORESCENT LIGHTING These systems use a lens to direct light output evenly across the shelves.
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Page 27: Refrigeration
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN, IS DRAWING No: SP-6007 CAD DRAWING (UNLESS OTHERWISE SPECIFIED) THE SOLE PROPERTY OF ZERO ZONE, INC. ANY USE OF THIS NO MANUAL REVISIONS DOCUMENT OR DISCLOSURE OF ITS CONTENTS; BY SHEET PART WEIGHT:... - Page 28 REFRIGERATION GENERAL (CONT.) TEMPERATURE CONTROL ADJUSTMENT When factory installed, the temperature control is located toward the right end of the case in the electrical box. The sensing bulb is located under the coil cover on the back side of the fan shroud. It can be wired in series with the low-pressure (L.P.) control. It can also be used in a pump down system by wiring it in series with the liquid solenoid valve.
- Page 29 REFRIGERATION GENERAL (CONT.) Figure 21: Temperature Settings R 404A FROZEN FOOD R 404A ICE CREAM R 404A MEDIUM TEMP RACK SYSTEMS RACK SYSTEMS RACK SYSTEMS VZ and VZT 30" door VZ and VZT 30" door VC and VCT2 30" door Evaporator temp -7°F Evaporator temp -16°F Evaporator temp +28°F...
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Page 30: Low Temp
REFRIGERATION LOW TEMP Figure 23: Refrigeration Line Sizing - Frozen Foods R-404 Line Sizing Tables for Zero Zone VZ Frozen Food Freezer (-7°F Evaporator Temperature) Liquid Line Sizing - Electric Defrost* Up to 50 equivalent feet Up to 100 equivalent feet... - Page 31 REFRIGERATION LOW TEMP (CONT.) Figure 24: Refrigeration Line Sizing - Ice Cream R-404 Line Sizing Tables for Zero Zone VZ Ice Cream Freezer (-16°F Evaporator Temperature) Liquid Line Sizing - Electric Defrost* Up to 50 equivalent feet Up to 100 equivalent feet...
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Page 32: Medium Temp
REFRIGERATION MEDIUM TEMP Figure 25: Refrigeration Line Sizing R-404 Line Sizing Tables for Zero Zone RVCC Cooler (+28°F Evaporator Temperature) Liquid Line Sizing Up to 50 equivalent feet Up to 100 equivalent feet Up to 150 equivalent feet Up to 200 equivalent feet ∆... -
Page 33: Electrical
There are many control options available for multiple case defrost systems. Wiring diagrams and instructions can be obtained by contacting Zero Zone’s Service Department. External wiring should be sized according to the amperage rating stamped on the serial plate. The serial plate is located on the ceiling inside the left-hand door. - Page 34 ELECTRICAL GENERAL (CONT.) Single Point Connection (Medium Temp) The “single point” connection system is designed to reduce the time required to install and wire one display case with one condensing unit. Figure 31 on page 37 is a typical diagram for this system. All of the display case controls, including the disconnect switch and electronic case controls, are installed behind the kickplate and prewired.
- Page 35 ELECTRICAL GENERAL (CONT.) Master Satellite Connection (Medium Temp) The “master satellite” connection system allows one condensing unit to be connected to multiple cases. Figure 32 on page 38 shows a typical diagram for this system. All of the display case controls, including the disconnect switch, time clock, and temperature control, are installed behind the kickplate and prewired.
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Page 36: Low Temp
ELECTRICAL LOW TEMP Figure 26: Electric Defrost 30" & 24" Wiring 32 • Electrical - Low Temp... - Page 37 ELECTRICAL LOW TEMP (CONT.) Figure 27: Hot Gas Wiring Electrical - Low Temp • 33...
- Page 38 ELECTRICAL LOW TEMP (CONT.) Figure 28: Single Point Wiring 34 • Electrical - Low Temp...
- Page 39 ELECTRICAL LOW TEMP (CONT.) Figure 29: Master Satellite Wiring Electrical - Low Temp • 35...
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Page 40: Medium Temp
ELECTRICAL MEDIUM TEMP Figure 30: RVCC30 and RMCC24 Wiring Diagram 36 • Electrical - Medium Temp... - Page 41 ELECTRICAL MEDIUM TEMP (CONT.) Figure 31: Single Point Wiring Electrical - Medium Temp • 37...
- Page 42 ELECTRICAL MEDIUM TEMP (CONT.) Figure 32: Master Satellite Wiring 38 • Electrical - Medium Temp...
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Page 43: Defrosting
Unless the installer rewires the defrost thermostat, the defrost heater is de-energized when defrosting is complete. Electric Defrost Zero Zone VZ and VZT2 30" door electric defrost freezers are also equipped with a high-limit, snap-disc thermostat that de-energizes Frequency: One electric defrost per day is recommended. - Page 44 Sizing and component selection depend on the type of defrost, size, and location of high side refrigeration system. Zero Zone freezers equipped for gas defrost consist of a side port distributor and a TXV check valve for coil defrost, and a suction line check valve to bypass hot gas to the serpentine coil.
- Page 45 Defrosting - Low Temp • 41 SP-30 CAD DRAWING DRAWING No: (UNLESS OTHERWISE SPECIFIED) THE SOLE PROPERTY OF ZERO ZONE, INC. ANY USE OF THIS NO MANUAL REVISIONS DOCUMENT OR DISCLOSURE OF ITS CONTENTS; BY SHEET PART WEIGHT: REPRODUCTION OR OTHER MEANS, WITHOUT THE WRITTEN...
- Page 46 DEFROSTING LOW TEMP (CONT.) DEFROST HEATER ELEMENT On 30" door cases, one half of the U-shape heater is located on the front of the coil and the other half is located on the rear of the coil (Figure 35 on page 43). On 24" door cases and wrap-around cases, the heater element is located under the coil (Figure 33 on page 41).
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Page 47: Low Temp/Medium Temp
THIS DRAWING AND THE INFORMATION CONTAINED WITHIN, IS SP-30 CAD DRAWING DRAWING No: (UNLESS OTHERWISE SPECIFIED) THE SOLE PROPERTY OF ZERO ZONE, INC. ANY USE OF THIS NO MANUAL REVISIONS DOCUMENT OR DISCLOSURE OF ITS CONTENTS; BY SHEET PART WEIGHT:... -
Page 48: Medium Temp
DEFROSTING MEDIUM TEMP GENERAL Periodic defrosting to keep the coil free of frost is accomplished automatically by a time clock. Medium temperature cases generally operate at temperatures that allow for off-cycle defrost. Medium temperature cases that operated at colder temperatures for fresh meat products may use electric or hot gas defrost. - Page 49 For other technical support, please refer to Zero Zone Installation and Operation Manuals available on the Service page at: WWW.ZERO-ZONE.COM or contact the Zero Zone Service Department at: 800-247-4496 All specifications subject to change without notice. ©2013 Zero Zone, Inc.