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Spraybar DN25
(450 - 2000 Belt Widths)
Installation Operations Manual
Spraybar DN25 Installation Manual
1
14/06/2021

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Summary of Contents for ESS Spraybar DN25

  • Page 1 Spraybar DN25 (450 - 2000 Belt Widths) Installation Operations Manual Spraybar DN25 Installation Manual 14/06/2021...
  • Page 2 (03) 9587 3979 VICTORIA essvic@esseng.com.au Unit 1 / 20 Doyle Avenue PO Box 343 WOLLONGONG (02) 4272 4422 Unanderra NSW 2526 esswol@esseng.com.au TOLL FREE 1800 074 446 FROM ANYWHERE IN AUSTRALIA VSS TOLL FREE 1800 300 877 Spraybar DN25 Installation Manual 14/06/2021...
  • Page 3: Warranty Note

    ESS WARRANTS the Spraybar DN25 to be free of defects both in materials and workmanship for a period of 12 months from the date of despatch of the product from the ESS factory. The warranty given by ESS in this regard will extend only to replacing or repairing product shown to be defective.
  • Page 4 PREPARATION FOR INSTALLATION SECTION 4 INSTALLATION SECTION 5 COMMISSIONING SECTION 6 OPERATOR TRAINING SECTION 7 ROUTINE MAINTENANCE AND SERVICE SECTION 8 INSTALLATION ARRANGEMENT DRAWING SECTION 9 ESS BELT CLEANER QUICK REFERENCE SECTION 10 FINAL CHECKLIST Spraybar DN25 Installation Manual 14/06/2021...
  • Page 5: Section 1 - Safety

    The conveyor must be shut down and locked out before any person enters or reaches into the conveyor enclosure. Ensure that only suitably qualified and trained personel install and service this product. Ensure that all site and statutory safety procedures are followed. Spraybar DN25 Installation Manual 14/06/2021...
  • Page 6: Section 2 - Introduction

    SECTION 2 - INTRODUCTION The ESS Spraybar is primarily intended as a Conveyor Belt washing Spraybar to be used in conjunction with a Conveyor Belt Cleaning system. It is normally positioned between the Primary and Secondary Cleaners, on the lower face of the head pulley.
  • Page 7: Section 3 - Preparation For Installation

    Conveyor. This will enable you to: verify all required equipment is present familiarise yourself with the Spraybar assembly plan the installation, reducing installation time. ASSEMBLE THE NECESSARY TOOLS & SAFETY EQUIPMENT REQUIRED FOR THE INSTALLATION Spraybar DN25 Installation Manual 14/06/2021...
  • Page 8: Section 4 - Installation

    1 and 2 . NOTE 2 For installation on enclosed head pulley chutework, draw all dimension lines on chute wall. In applications where head pulley is not enclosed, custom designed brackets are necessary to ensure correct cleaner position. Spraybar DN25 Installation Manual 14/06/2021...
  • Page 9 Step 2. At the selected Spraybar mounting position, mark out and cut the Spraybar and mount fastener holes in each side of the chute. Refer to the installation drawing at the back of this manual. Spraybar DN25 Installation Manual 14/06/2021...
  • Page 10 If supplied, position the Filter Kit (Fig 2.) in an appropriate position (remember that the flexible hose is 2m long), and secure using appropriate fasteners. The figure below shows an ESS Type 2 Filter Kit. If another type of Filter Assembly is used, ensure that the assembly is mounted correctly in an appropriate position adjacent to the Spraybar.
  • Page 11: Section 5 - Commissioning

    Step 5. OBSERVE THE CLEANING ACTION If installed as part of a total cleaning system with ESS Primary and Secondary cleaners then observe the cleaning action of the entire system. Place some product on the belt and look to see that all cleaners are operating properly.
  • Page 12: Section 6 - Operator Training

    SECTION 6 - OPERATOR TRAINING The decision to purchase ESS cleaning equipment has put within easy reach the reality of a clean plant. The last step is the correct training of personnel to maintain and service the equipment or employ ESS on a contract basis to maintain the cleaners so that they remain at optimum efficiency.
  • Page 13: Section 7 - Routine Maintenance And Service

    If pressure is still low then undo plug from far end of the Spraybar and flush the Spraybar out. Step 4. If pressure is still low then remove the entire Spraybar from the structure by loosening lockscrews on mount then remove and clean the nozzles. Spraybar DN25 Installation Manual 14/06/2021...
  • Page 14: Section 8 - Installation Arrangement Drawing

    SECTION 8 – INSTALLATION ARRANGEMENT DRAWING Spraybar DN25 Installation Manual 14/06/2021...
  • Page 15: Section 9 - Ess Belt Cleaner Quick Reference

    SECTION 9 – ESS BELT CLEANER QUICK REFERENCE Spraybar DN25 Installation Manual 14/06/2021...
  • Page 16: Final Checklist

    Number: _____________________ Date: ___________________ Site Equipment No./Location: _________________________ Site Contact: _________________________ Completed By: _____________________________________ 1. Was equipment to ESS Specification? _______________________________ Yes/No Drawing No. Ref: _________________________________________ Attached? Yes/No If No, WHY _______________________________________________________________________________ ________________________________________________________________________________________ Will this affect performance? Yes/No If Yes, WHY ______________________________________________________________________________ ________________________________________________________________________________________ 2.

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