Installation and operating instruction Oil burner WL10/1-D 1LN 1 User instructions 1 User instructions This manual forms part of the equipment and must be kept on site. Translation of original Carefully read the manual prior to working on the unit.
Weishaupt parts, force majeure, unauthorised modifications made to the unit, the installation of additional components, which have not been tested with the...
Installation and operating instruction Oil burner WL10/1-D 1LN 2 Safety 2 Safety 2.1 Designated application The burner is suitable for operation on heat exchangers to EN 303 and EN 267. If the burner is not used on combustion chambers to EN 303 and EN 267, a safety...
Oil burner WL10/1-D 1LN 2 Safety 2.3 Alterations to the construction of the equipment All conversions require written approval from Max Weishaupt GmbH. No additional components may be fitted, which have not been tested for use with the equipment. Do not use combustion chamber inserts, which hinder flame burnout.
Installation and operating instruction Oil burner WL10/1-D 1LN 3 Product description 3 Product description 3.1 Type key WL10/1-D 1LN Type: W burner Fuel: Oil EL Size Ratings size Construction Version: LowNO 3.2 Serial number The serial number on the name plate identifies the product. This is required by Weishaupt's customer service department.
Installation and operating instruction Oil burner WL10/1-D 1LN 3 Product description 3.3 Function 3.3.1 Air supply Air damper The air damper regulates the air quantity required for combustion. The air damper position is set using a setting screw on the actuator.
Installation and operating instruction Oil burner WL10/1-D 1LN 3 Product description 3.3.2 Oil supply Oil pump The pump draws the oil through the supply line and carries it under pressure to the oil nozzle. The pressure regulating valve keeps the oil pressure constant.
Installation and operating instruction Oil burner WL10/1-D 1LN 3 Product description 3.3.3 Electrical components Combustion Manager The combustion manager W-FM is the control unit of the burner. It controls the sequence of operation and monitors the flame. Burner motor The burner motor drives the fan wheel and the oil pump.
Installation and operating instruction Oil burner WL10/1-D 1LN 3 Product description 3.3.4 Program sequence Pre-purge At heat demand, the air damper actuator starts after the initialisation time (T ) has elapsed. If the actuator limit switch (S2) is closed, the burner motor starts.
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Installation and operating instruction Oil burner WL10/1-D 1LN 3 Product description W-FM 05 T1 T2 Flame sensor Initialisation time: 1 s Temperature or pressure regulator Post-purge time: 1.2 s Temperature or pressure limiter Post-purge time: 6.5 s Anti siphon valve (optional) Safety time: 4.6 s...
Installation and operating instruction Oil burner WL10/1-D 1LN 3 Product description 3.4 Technical data 3.4.1 Approval data DIN CERTCO 5G1005 Basic standards EN 267:2011 Additional standards, see EU conformity certifica- tion. 3.4.2 Electrical data Mains voltage / mains frequency 230 V/50 Hz Consumption at start max 315 W...
Installation and operating instruction Oil burner WL10/1-D 1LN 3 Product description 3.4.5 Emissions Flue gas To EN 267 the burner complies with emission class 3. The NO values are influenced by: combustion chamber dimensions flue gas system fuel combustion air (temperature and humidity)
Installation and operating instruction Oil burner WL10/1-D 1LN 3 Product description 3.4.6 Rating Combustion heat rating Combustion heat rating 30 … 55 kW 2.5 … 4.6 kg/h Combustion head W10/1-D 1LN The oil throughput data relates to a calorific value of 11.9 kWh/kg for fuel oil EL.
Installation and operating instruction Oil burner WL10/1-D 1LN 3 Product description 3.4.7 Dimensions Burner –weishaupt– 32 mm 330 mm 345 mm 1 236 … 256 mm without combustion head extension 336 … 356 mm with combustion head extension (100 mm) 3.4.8 Weight approx. 14 kg...
Installation and operating instruction Oil burner WL10/1-D 1LN 4 Installation 4 Installation 4.1 Installation conditions Burner type and capacity graph Burner and heat exchanger must be matched. Check burner type and burner capacity. Installation location Prior to installation ensure that: sufficient space is available for normal and service position [ch. 3.4.7],...
Installation and operating instruction Oil burner WL10/1-D 1LN 4 Installation 4.3 Burner installation The the combustion head sleeve 5 provided to the flame tube. Set recirculation aperture [ch. 9.9]. Secure combustion head sleeve with screws 4. Remove burner flange 1 from burner housing.
Installation and operating instruction Oil burner WL10/1-D 1LN 4 Installation 4.3.1 Rotate burner by 180° (optional) A pressure hose (DN 4, 286 mm) for installation rotated by 180° is required. Place stay bolt 1 into neighbouring threaded holes. Place burner into service position A [ch. 9.3].
Installation and operating instruction Oil burner WL10/1-D 1LN 5 Installation 5 Installation 5.1 Oil supply Observe EN 12514-2, DIN 4755, TRÖI and local regulations. Check conditions for oil pump Suction resistance max 0.4 bar Supply pressure max 2 bar Supply temperature max 60 °C...
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Installation and operating instruction Oil burner WL10/1-D 1LN 5 Installation Connect oil supply and observe: do not twist oil hoses avoid mechanical tension consider length of hose required for the service position, do not kink oil hoses (curve radius 1 of 50 mm must be maintained).
Installation and operating instruction Oil burner WL10/1-D 1LN 5 Installation 5.2 Electrical connection Risk of electric shock Working on the device when voltage is applied can lead to electric shock. Isolate the device from the power supply prior to starting any work.
Installation and operating instruction Oil burner WL10/1-D 1LN 6 Operation 6 Operation 6.1 Operating panel Damage to the combustion manager due to incorrect operation Excessive pressure applied to the illuminated push button can damage the com- bustion manager. Only lightly press illuminated push button.
Installation and operating instruction Oil burner WL10/1-D 1LN 7 Commissioning 7 Commissioning 7.1 Prerequisite Commissioning must only be carried out by qualified personnel. Only correctly carried out commissioning ensures the operational safety. Prior to commissioning ensure that: all assembly and installation work has been carried out correctly,...
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Installation and operating instruction Oil burner WL10/1-D 1LN 7 Commissioning Oil pressure measuring devices on oil pump Vacuum gauge for suction resistance/supply pressure. Pressure gauge for pump pressure. Oil leakage from oil pressure measuring devices due to constant load Oil pressure measuring devices could be damaged and cause environmental pollu- tion through leakage.
Installation and operating instruction Oil burner WL10/1-D 1LN 7 Commissioning 7.1.2 Setting values Set mixing head relative to the combustion heat rating required. For this, the dif- fuser setting and the air damper setting should be matched. Determine diffuser setting and air damper setting Do not operate the burner outside of the capacity graph.
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Installation and operating instruction Oil burner WL10/1-D 1LN 7 Commissioning Set diffuser With dimension X = 0mm the indicating bolt is flush with the nozzle assembly cover. Turn screw 1, until dimension X equals the value determined. Set air damper Turn setting screw 1 until the scale shows the value determined.
Installation and operating instruction Oil burner WL10/1-D 1LN 7 Commissioning 7.2 Adjusting the burner Risk of electric shock Touching the ignition device can lead to electric shock. Do not touch ignition device during the ignition process. DANGER During commissioning check: flame signal [ch. 7.1.1],...
Installation and operating instruction Oil burner WL10/1-D 1LN 7 Commissioning 7.3 Concluding work Oil leakage from oil pressure measuring devices due to constant load Oil pressure measuring devices could be damaged and cause environmental pollu- tion through leakage. WARNING Remove oil measuring devices once commissioning is complete.
Installation and operating instruction Oil burner WL10/1-D 1LN 7 Commissioning 7.4 Check combustion Determine excess air Slowly close air damper(s) in the relevant operating point, until the combustion limit is reached (soot number approx. 1). Measure and document O content.
Installation and operating instruction Oil burner WL10/1-D 1LN 8 Shutdown 8 Shutdown For breaks in operation: Switch off burner. Close fuel shut off devices. 33-80 83299302 1/2019-04 La...
The design lifespan of the components is listed in the service plan [ch. 9.2]. Weishaupt recommends a service contract is entered into to ensure regular in- spections.
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Installation and operating instruction Oil burner WL10/1-D 1LN 9 Servicing Following servicing Risk of electric shock Touching the ignition device can lead to electric shock. Do not touch ignition device during the ignition process. DANGER Check tightness of oil carrying components.
Installation and operating instruction Oil burner WL10/1-D 1LN 9 Servicing 9.3 Service position Observe notes on servicing [ch. 9.1]. Remove bolts 1. If necessary remove oil hoses. If the burner is placed into service position B: Remove actuator plug 2. Place the burner into the required service position.
Installation and operating instruction Oil burner WL10/1-D 1LN 9 Servicing 9.4 Replace nozzle Observe notes on servicing [ch. 9.1]. Do not clean nozzles, always fit new nozzles. Place burner into service position A [ch. 9.3]. Unplug ignition cable 4. Undo screws 1 and remove diffuser.
Installation and operating instruction Oil burner WL10/1-D 1LN 9 Servicing 9.5 Removing and refitting nozzle shut off Observe notes on servicing [ch. 9.1]. Removing Remove nozzle [ch. 9.4]. Counter-hold the nozzle assembly 4 using a spanner and remove nozzle holder Remove valve piston 2 and compression spring 3 using a suitable tool (e. g.
Installation and operating instruction Oil burner WL10/1-D 1LN 9 Servicing 9.6 Set ignition electrodes Observe notes on servicing [ch. 9.1]. The ignition electrodes must not touch the nozzle's atomising cone. Place burner into service position A [ch. 9.3]. Check distance of ignition electrodes.
Installation and operating instruction Oil burner WL10/1-D 1LN 9 Servicing 9.8 Set mixing head Observe notes on servicing [ch. 9.1]. Set nozzle distance Place burner into service position A [ch. 9.3]. Insert checking gauge and check dimension A (3.5 mm). If the value measured deviates from dimension A: Undo screw 1.
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Installation and operating instruction Oil burner WL10/1-D 1LN 9 Servicing Check basic setting Dimension S1 can only be checked when the burner is mounted to a boiler door, which is hinged open. Hinge open boiler door or if necessary remove mixing head [ch. 9.7].
Installation and operating instruction Oil burner WL10/1-D 1LN 9 Servicing 9.9 Set recirculation aperture Observe notes on servicing [ch. 9.1]. Basic setting of recirculation aperture: dimension S3 = 0 mm Undo screws 1 and set the recirculation aperture by turning. 44-80 83299302 1/2019-04 La...
Installation and operating instruction Oil burner WL10/1-D 1LN 9 Servicing 9.10 Removing the air regulator Observe notes on servicing [ch. 9.1]. Remove actuator plug 5. Place burner into service position A [ch. 9.3]. Remove bolts 1. Remove intake housing 3. Remove bolts 4.
Installation and operating instruction Oil burner WL10/1-D 1LN 9 Servicing 9.11 Removing and refitting angle drive Observe notes on servicing [ch. 9.1]. Removing Remove actuator 3. Remove frame 4. Remove angle drive 5. Refitting Remove intake housing [ch. 9.10]. Open air damper 6 until position 7 has been reached and hold tight.
Installation and operating instruction Oil burner WL10/1-D 1LN 9 Servicing 9.13 Removing and refitting fan wheel Observe notes on servicing [ch. 9.1]. Removing Place housing cover into service position [ch. 9.3]. Remove grub screw 1 and remove fan wheel. Refitting Refit fan wheel in reverse order and ensure correct alignment on the motor shaft 2,...
Installation and operating instruction Oil burner WL10/1-D 1LN 10 Troubleshooting 10 Troubleshooting 10.1 Procedures for fault conditions The combustion manager recognises irregularities of the burner and indicates these with the illuminated push button. The following conditions can occur: illuminated push button off [ch. 10.1.1], illuminated push button red [ch. 10.1.2],...
Boiler or heating circuit control is not Check function and setting of boiler functioning or has not been set correctly or heating circuit control. Notify your heating contractor or Weishaupt Customer Service if the problem occurs repeatedly. 53-80 83299302 1/2019-04 La...
Installation and operating instruction Oil burner WL10/1-D 1LN 10 Troubleshooting 10.1.2 Illuminated push button red A burner fault has occurred. The burner is in lockout. Prior to resetting, the error code can be called up and used to control the cause of the fault.
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Installation and operating instruction Oil burner WL10/1-D 1LN 10 Troubleshooting Error codes with lockout The following faults must only be rectified by qualified personnel: Fault codes Fault Cause Rectification 2 x flashing Oil pump supplies no oil Oil supply leaking...
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Installation and operating instruction Oil burner WL10/1-D 1LN 10 Troubleshooting The following faults must only be rectified by qualified personnel: Fault codes Fault Cause Rectification Flashing 7 times Flame has failed Oil supply leaking Check oil supply Suction resistance in front...
Installation and operating instruction Oil burner WL10/1-D 1LN 10 Troubleshooting 10.1.3 Illuminated push button flashes An irregularity is present. The burner does not go to lockout. Once the fault has been rectified, the error code ceases. Error codes without lockout...
Installation and operating instruction Oil burner WL10/1-D 1LN 10 Troubleshooting 10.2 Operating problems The following faults must only be rectified by qualified personnel: Observation Cause Rectification Poor start behaviour of burner Mixing pressure too high Correct mixing pressure Ignition electrodes set incorrectly Set ignition electrodes [ch. 9.6]...
Installation and operating instruction Oil burner WL10/1-D 1LN 11 Technical documentation 11.2 Wiring diagram For special version observe wiring diagram supplied. W-FM 05 X3:2 X3:3 X3:12 X3:11 L PE N T1 T2 S3 B4 M1 M L PE N Temperature or pressure regulator...
Installation and operating instruction Oil burner WL10/1-D 1LN 12 Project planning 12 Project planning 12.1 Oil supply Observe EN 12514-2, DIN 4755, TRÖI and local regulations. General information relating to the oil supply Do not use cathode protection system with steel tanks.
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Two pipe system In a two pipe system the oil pump is vented automatically. Ring main operation Weishaupt recommends the use of a ring main when operating several burners. 63-80 83299302 1/2019-04 La...
Installation and operating instruction Oil burner WL10/1-D 1LN 15 Key word index 15 Key word index Extraneous light .............. 26 Air damper ............ 9, 28, 45, 46 Air damper setting .............. 28 Air number ................ 32 Fabrication number............... 8 Air regulator................ 45 Fan motor................ 49 Ambient conditions............. 14...
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Installation and operating instruction Oil burner WL10/1-D 1LN 15 Key word index mbar .................. 59 Reverse flame boiler............ 58 Measuring device.............. 26 Ring main operation ............ 63 Mixing head ............ 9, 28, 41, 43 Mixing pressure ............ 26, 29 Monitoring current .............. 26 Safety measures.............. 6 Motor................
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Max Weishaupt GmbH · 88475 Schwendi Weishaupt close by? Addresses, telephone numbers etc. can be found at www.weishaupt.de We reserve the right to make changes. All rights reserved. The complete program: Reliable technology and prompt, professional service W Burners up to 570 kW...
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