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Milnor COSHM 111 Installation And Service
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Milnor COSHM 111 Installation And Service

Milnor COSHM 111 Installation And Service

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Published Manual Number/ECN: MPICOSHMCE/2015122A
• Publishing System: TPAS2
• Access date: 03/26/2015
• Document ECNs: Latest
Installation and Service
Shuttle Conveyors:
COSHM,COSHP,COSHQ 111 &112
COLFM,COLFP,COLFQ 111 &112
PELLERIN MILNOR CORPORATION
POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

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Summary of Contents for Milnor COSHM 111

  • Page 1 Published Manual Number/ECN: MPICOSHMCE/2015122A • Publishing System: TPAS2 • Access date: 03/26/2015 • Document ECNs: Latest Installation and Service Shuttle Conveyors: COSHM,COSHP,COSHQ 111 &112 COLFM,COLFP,COLFQ 111 &112 PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
  • Page 3 Table of Contents MPICOSHMCE/15122A Page Description Document 1. Safety Information Safety—Shuttle BIUUUS27VS/20051111 Proximity Safeguarding for Automatic Shuttle Conveyors BISUUI01/20080206 Understanding the Tag Guidelines BIUUUI02VS/20120126 Safety Placard Use and Placement, All elevating Conveyors BMP070024/2007215V Safety Placard Use and Placement ISO, All Elevating Conveyors BMP070025/2007215V 2.
  • Page 5 Safety Information...
  • Page 6 The owner/user must familiarize himself with the contents of all machine instruction manuals. The owner/user should direct any questions about these instructions to a Milnor® dealer or the Milnor® Service department.
  • Page 7 The Safety Guide and other machine manuals must be available at all times to the appropriate personnel. See the machine service manual for safety placard part numbers. Contact the Milnor Parts department for replacement placards or manuals. Maintenance —Ensure the machine is inspected and serviced in accordance with the norms of 1.5.
  • Page 8 WARNING 6 : Fall, Entangle, and Strike Hazards—Machine motion can cause you to fall or become entangled in or struck by nearby objects if you stand, walk, or ride on the machine. Shuttles and conveyor belts move automatically. • Keep yourself and others off of machine. PELLERIN MILNOR CORPORATION...
  • Page 9 • Use the machine only for its customary and intended purpose. • Understand the consequences of operating manually. CAUTION 13 : Goods Damage and Wasted Resources—Entering incorrect cake data causes improper processing, routing, and accounting of batches. • Understand the consequences of entering cake data. PELLERIN MILNOR CORPORATION...
  • Page 10 • Lock out and tag out power to the traveling machine at the main machine disconnect if you must work in the path of the traveling machine. — End of BIUUUS27 — PELLERIN MILNOR CORPORATION...
  • Page 11 European Standard prEN-ISO/DIS 10472-1 “Safety Requirements for Industrial Laundry Machinery” Hazards To Personnel in Proximity to Shuttle Conveyors Milnor automated laundering systems use to transport goods among automatic shuttle conveyors the processing machines in the system. Depending on model, an automatic shuttle conveyor may move in any of the following ways, in addition to running its conveyor belt(s): •...
  • Page 12 (which occasionally change) and with the plant layout. For this reason, Milnor does not provide detailed designs or materials for proximity safeguarding. If the necessary expertise does not exist within the owner/user's organization, consult appropriate sources such as local engineers or architects specializing in industrial facility design.
  • Page 13 Traversing and elevating shuttle conveyor for loose goods Bank of dryers Fence enclosing paths of both shuttles and both centrifugal extractors Gates interlocked with both shuttles and both centrifugal extractors. Fence segment between tunnels. Fence segments between dryers. PELLERIN MILNOR CORPORATION...
  • Page 14 3. Shuttle(s), press(es), and/or centrifugal extractor(s) cannot be restarted merely by closing the gate(s), but must be restarted at the machine control panel once the gate(s) are closed. Milnor shuttles, presses and centrifugal extractors provide such functionality when properly interfaced with gate interlock switches.
  • Page 15 Several installation guidelines and precautions are displayed symbolically, on tags placed at the appropriate locations on the machine. Some are tie-on and others are adhesive tags. Tie-on tags and white, adhesive tags may be removed after installation. Yellow adhesive tags must remain on the machine. PELLERIN MILNOR CORPORATION...
  • Page 16 The safety, installation, and electrical schematic manuals are particularly important to installers. B2TAG88005: This carefully built product was tested and ® inspected to meet Milnor performance and quality standards by B2TAG94078: Do not forklift here; do not jack here; do not step here—whichever applies.
  • Page 17 Do not discard these. B2T2007003: Install the shuttle rail in accordance with this instruction and the installation manual. B2T2010001: Mount festoon tow bar this way. (Used only on COSHM, COSHP, COSHQ & COSHR models.) — End of BIUUUI02 — PELLERIN MILNOR CORPORATION...
  • Page 19 BMP070024/2007215B (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 21 BMP070025/2007215B (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 23 Installation...
  • Page 24 ATTENTION INSTALLERS! FLOOR IS UNEVEN DRYER FEET MUST Establish System Zero Line or Z. BE GROUTED Find highest point in factory floor where footpads will be located. System Zero Line or Z is 1” above highest point. evel with leveling bolt to System Zero TO NEXT Line or Z.
  • Page 36 In the USA, this is the OSHA lockout/tagout (LOTO) procedure. More local requirements can also apply. Milnor traversing shuttles manufactured after December 2010 are provided with a laser system to control shuttle travel along the rail (traverse) and the positions at which the shuttle stops. An older shuttle can be retrofitted with this system if it meets the following criteria: •...
  • Page 37 Installation of the Laser Positioner for Traversing Shuttles Figure 1: Laser to Post Figure 2: Reflector to Shuttle (Tube or J-rail frame) PELLERIN MILNOR CORPORATION...
  • Page 38 Do not connect the cable to the laser until the wiring in the electric cabinet is completed. 1. Determine the best route for the cable. Ensure that: • objects cannot strike the cable, • there is sufficient slack on each end to reach the connection points. PELLERIN MILNOR CORPORATION...
  • Page 39 Processor Box for Cable Only four of the conductors (the green, white, red, and blue wires) and the cable shield are used for this application. If the cable must be field-wired, make electrical connections as shown in Figure PELLERIN MILNOR CORPORATION...
  • Page 40 Perform the procedures in this section with shuttle power on, but with the machine off line. Use extreme care when you work in or near the shuttle path. Laser Configuration —Required configuration settings: 3.1. Serial interface: RS422 PELLERIN MILNOR CORPORATION...
  • Page 41 EXT.BUS. Select RS422. Locks in the selected value. Indicates that the laser is configured for an RS422 interface. SERIAL <RS422> Advances to the RS422 sub-menu. Because the RS422 selection has it's own sub-menu, this display appears. This RS422 PELLERIN MILNOR CORPORATION...
  • Page 42 Figure 5. When alignment is achieved, anchor the laser post to the floor. 6. When the laser post is securely anchored, check the alignment again and make final adjustments. 7. Tighten the laser and target bracketry. PELLERIN MILNOR CORPORATION...
  • Page 43 Determine these values at the laser device. Enter this data at the Drynet or MultiTrac console, in the Configure Shuttle Encoder form (Figure Figure 7: Configure Shuttle Encoder Form Configured for a Laser Device PELLERIN MILNOR CORPORATION...
  • Page 44 1. Testing When you have entered all shuttle stop positions in the Drynet controller, test each position as explained in document BIVSRC01 "How to Test Traversing Shuttle Stop Positions." — End of BIVSVI01 — PELLERIN MILNOR CORPORATION...
  • Page 45 • any device that receives goods from the shuttle, such as a: » dryer (cake or loose goods conveyor) » no-dry station » storage belt. For safety and to maintain the necessary control of the devices involved in the test, set the devices Table PELLERIN MILNOR CORPORATION...
  • Page 46 3. Place a rag or similar object large enough to block the photo eye in the center of the top bed of the shuttle. 4. Start the machine ( ). The shuttle bed will run until the photo eye is blocked. The Cake Data prompt will appear on the Drynet display or the 2 x 20 display. PELLERIN MILNOR CORPORATION...
  • Page 47 9. Set both the loading device and the traversing shuttle to automatic mode ( ). The traversing shuttle will return to the home position. 10. De-energize the loading device ( 11. Repeat as necessary. — End of BIVSRC01 — PELLERIN MILNOR CORPORATION...
  • Page 49 Service and Maintenance...
  • Page 50 • Abide by the current OSHA lockout/tagout standard when lockout/tagout is called for in the service instructions. Outside the USA, abide by the OSHA standard in the absence of any other overriding standard. • Do not service the machine unless qualified and authorized. You must clearly understand PELLERIN MILNOR CORPORATION...
  • Page 51 If you cannot obtain either the specified lubricant or a valid equivalent locally, contact the Milnor Service Department for assistance. PELLERIN MILNOR CORPORATION...
  • Page 52 Hoist motor Check for corrosion Every 5 years See the bearings manufacturer's manual for additional information. Electrical Check control wiring for damage. Annually components Check the cable strain relief. Test the emergency stop switches. Figure 3 PELLERIN MILNOR CORPORATION...
  • Page 53 Hoist Mounting Pin Bed Lifting Frame Hook Assembly Legend Check hoist mounting pin (17A097) and retaining cotter key (15H060) Grease chain per hoist manufacturer's recommendations Suspension eye Collector supports Loose chain switch Suspension Eye and Chain Chain Collector PELLERIN MILNOR CORPORATION...
  • Page 54 Rail wheel grease point Roller grease point Belt condition, tension and tracking Stop switch Sliding pads Rail wheel grease point Emergency stop and sliding pads Conveyor roller grease point Shuttle bed belts — End of BIVUUM01 — PELLERIN MILNOR CORPORATION...
  • Page 55 If fastener torque specifications or threadlocking compound requirements in an assembly document vary from the specifications in this document, use the assembly document. Figure 1: Common Bolts Used in Milnor Equipment Bolt Head Identifying Marks Legend SAE Grades 1 and 2, ASTM A307, and stainless steel...
  • Page 56 Table 3: Torque Values for Plated Fasteners 5/16-inch and Smaller Bolt Grade Grade 2 Grade 5 Grade 8 Grade BC Bolt Size Pound-Inches Pound-Inches Pound-Inches Pound-Inches 1/4 x 20 1/4 x 28 5/16 x 18 5/16 x 24 PELLERIN MILNOR CORPORATION...
  • Page 57 With Threadlocking Compound 1.1.2. Table 5: Threadlocking Compound Selection by Bolt Size Bolt Size LocTite Product 1/4" 1/4" – 5/8" 5/8" – 7/8" 1" + LocTite 222 LocTite 242 LocTite 262 LocTite 272 High temperature LocTite 277 PELLERIN MILNOR CORPORATION...
  • Page 58 Table 8: Torque Values for Applications of LocTite 262 Bolt Grade Grade 2 Grade 5 Grade 8 Grade BC Bolt Size Pound-feet Pound-feet Pound-feet Pound-feet 3/4 x 10 3/4 x 16 7/8 x 9 7/8 x 14 PELLERIN MILNOR CORPORATION...
  • Page 59 Table 11: Torque Values for Stainless Steel Fasteners 5/16-inch and Smaller 18-8 Stainless with 316 Stainless 18-8 Stainless Loctite 767 Nominal Pound- Pound- Pound- Bolt Size Inches Inches Inches 1/4 x 20 1/4 x 28 5/16 x 18 5/16 x 24 PELLERIN MILNOR CORPORATION...
  • Page 60 CAUTION 2 : Malfunction Hazard—Improper application of threadlocking compounds may result in fasteners becoming loose from impact, heat, or vibration. Loose fasteners can cause the equipment to malfunction. • Read and follow the threadlocking compound manufacturer's instructions and warnings. PELLERIN MILNOR CORPORATION...
  • Page 61 No threadlocking compound here Cover this area Nut depth Disassembly —For low-strength and medium-strength products, disassemble with hand tools. 3.3. For high-strength products, apply localized heat for five minutes. Disassemble with hand tools while the parts are still hot. PELLERIN MILNOR CORPORATION...
  • Page 62 Fastener Torque Requirements Figure 4: Disassembly Use Localized Heat Legend Soldering gun heating small fastener Torch heating large fastener — End of BIUUUM04 — PELLERIN MILNOR CORPORATION...
  • Page 74 BMP140055/2015026A Page (1 / 7) Low Headroom Double Chain Hoist - Option COSHM111/112, COSHP111/112, COSHQ111/112 Figure 1: Low Headroom Double Chain Hoist Shuttle COSHQ112 Shown PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 75 BMP140055/2015026A Page (2 / 7) Low Headroom Double Chain Hoist - Option COSHM111/112, COSHP111/112, COSHQ111/112 Figure 2: Double Chain Hoist - Load Side PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 76 Page (3 / 7) Low Headroom Double Chain Hoist - Option COSHM111/112, COSHP111/112, COSHQ111/112 Figure 3: Hoist Drive Components KEYS Lifting Shaft KEYS Lifting Bar Detail A 5,6,7 5,6,7 Detail A: Shaft Chain Connection (2 places) PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 77 BMP140055/2015026A Page (4 / 7) Low Headroom Double Chain Hoist - Option COSHM111/112, COSHP111/112, COSHQ111/112 Figure 4: Double Chain Hoist Views 2 Places Jackshaft Drive Housing PELLERIN MILNOR CORPORATION PELLERIN MILNOR CORPORATION...
  • Page 78 Page (5 / 7) Low Headroom Double Chain Hoist - Option COSHM111/112, COSHP111/112, COSHQ111/112 Figure 5: Switch Settings 18" Overload Safety 1-5/8" Switch (2000 lbs. Lift) 2-1/8" Mounting Bracket Loose Chain Safety View C-C Switch View B-B: Switch Mounting PELLERIN MILNOR CORPORATION...
  • Page 79 04 22184 KICKPLATE SW MTG BRKT 02 19288 BRACKET=ADJUSTING-1.5X1.75 15K203 HXTAPSCR TFL 1/2-13X5 GR5 ZINC 09RPS40AAS PROXSW 40M NO/NC-AC-RECT 04 24374 UPPER LIMIT PROX. BRKT 04 24375 UPPER LIMIT TARGET 04 24376 TOW BAR MTG BRKT-DBL CHAIN PELLERIN MILNOR CORPORATION...
  • Page 80 HXFINJAMNUT 1/2-13UNC2B ZINC G 54JH11437C SHAFTCOLLAR 1.4375 CFG #23S 04 22338 TORQUE LIMIT SW TARGET 54N050B16 SPRKT 50BTL16H-1610#100534 56Q1HTB 1+7/16"TAPRLOCKBUSH1610#119226 54N080B13 SPRKT 80BTL13H-1615 #100596 54N080B18 SPRKT 80BTL18H-2012 #100601 56Q1HTB1 1+7/16"TAPRLOCKBUSH1615#119055 56Q1HTB2 1+7/16"TAPRLOCKBUSH2012#119256 54N050B15B SPRKT, IDLER 51E15 #102054 PELLERIN MILNOR CORPORATION...
  • Page 89 Dimensional Drawings...

This manual is also suitable for:

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