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Published Manual Number/ECN: H28 0010/2001074N
• Publishing System: TPAS
• Access date: 2/14/01
• Document ECN's: Latest Available
Kit Instruction—
K28 0010
K36 0005
K36 0005R
PELLERIN MILNOR CORPORATION
POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
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Summary of Contents for Milnor K36 0005
- Page 1 Published Manual Number/ECN: H28 0010/2001074N • Publishing System: TPAS • Access date: 2/14/01 • Document ECN's: Latest Available Kit Instruction— K28 0010 K36 0005 K36 0005R PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
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Page 2: Please Read
“Troubleshooting” chapter or section. See the table of contents. Trademarks of Pellerin Milnor Corporation The following, some of which may be used in this manual, are trademarks of Pellerin Milnor Corporation: ®... - Page 5 This instruction is to be used for adjusting the belt tension on the following machine models: 42031WE2 42044WE2 A belt tension testing device (Milnor instructions. Set the o-rings on the tension testing device (FIGURE 1) as follows: 1. Move the upper o-ring to the topmost position, resting against the bottom edge of the cap.
- Page 6 Ê B elt Tension Measurements 1. Place a straight edge along the top edge of the belt to be tested so that it spans both pulleys. Place the tension tester in the center of the belt and press down on the cap until the lower o-ring is in line with the straight edge, as shown.
- Page 7 60036WE3 60036SG2 72044SG2 72044SG3 72044WE2 A belt tension testing device (Milnor unbanded belts. Ê T ension Settings—Unbanded Belts Set the o-rings on the tension testing device (see FIGURE 1) as follows: 1. Move the upper o-ring to the topmost position, resting against the bottom edge of the cap.
- Page 8 B elt Tension Measurements Ê Ë U nbanded Belts 1. Place a straight edge along the top edge of the belt to be tested so that it spans both pulleys. Place the tension tester in the center of the belt and press down on the cap until the lower o-ring is in line with the straight edge, as shown.
- Page 9 T ensioning Banded Belts Ë Ï 4 8032BHE, BTG, BTH Belt Initial Deflect. Tension (inches) (lbs.) WASH/ 2 SPEED 9/32 6.6 - 9.2 WASH DRAIN 5/32 5.7 - 7.6 35/64 MAIN 10.5 - 14.3 17/32 SPEED 13/64 6.6 - 9.2 EXTRACT 5 2038WE1, WTF, WTB, WTG, WTH Ï...
- Page 10 4 8032BHE, BTG, BTH Ï Belt Initial Deflect. Tension (inches) (lbs.) WASH/ 2 SPEED 5.7 - 7.6 WASH DRAIN 3/64 6.6 - 9.2 9/32 6.6 - 9.2 39/64 6.6 - 9.2 UPPER JACK BANDED LOWER JACK LOWER JACK SPECIAL INSTRUCTIONS UPPER JACK Ï...
- Page 12 Housing (Bearing and Seal Carrier) Bearing Cover Bearing Lock-nut Bearing Lock-washer Front Bearing (floating) Bearing and Seal Cavity Leak-offs C ross Section View of Front and Rear Bearing Assemblies Î (Bearing Assembly for 60" and 72" WED Shown. Others similar.)
- Page 13 A pulling fixture is required to remove the bearing housing. A set of guide rods, a seal sleeve setting fixture and a bearing setting fixture are required for reinstallation of the housing. These tools are available for rental or purchase from the Milnor factory two weeks in advance of repairs, when ordering these tools.
- Page 14 R emoving the Bearing Housing (Bearing and Seal Carrier), Seal Sleeve, and Seals (Front or Rear) These procedures require the use of a pulling fixture and guide rods available from the Milnor the bearing cover (or shaft seal holder) and the bearing removed, proceed as follows: 1.
- Page 15 NOTE: Step 2a or 2b below will cause the bearing housing to slide away from the shell. Shims were placed under one or more of the three bearing housing pads during factory assembly to align the housing and insure its being exactly parallel with the shaft. When removing the bearing housing, be sure to keep these shims separate and identified so that they may be returned to their proper location, otherwise the bearing and seal will be out of line and may be damaged after a short operating period.
- Page 16 Ê R eplacing the Bearing Housing, Seal Sleeve, 1. With the seal sleeve removed, press all old seals out of the bearing housing. Remove the large o-ring from the outside of the housing. Thoroughly clean the bearing housing and flush out all grease passages to make cer- tain they are unblocked.
- Page 17 6. With two of the three temporary guide rods in position on the shell, place the bearing housing onto the guide rods and install the seal sleeve setting fixture on to the bearing housing as shown in FIGURE 7. The seal sleeve setting fixture prevents the seal sleeve from being pushed out of the housing as the housing is in- serted into the shell.
- Page 18 If you have any questions on performing the measurements or adjustments described below, your local bearing supplier or the Milnor precision over and above that normally required for laundry room maintenance, they are standard in bearing instal-...
- Page 19 NOTE 1: The clearances listed in the chart are industry standards and therefore apply to all brands of ® bearings supplied by Milnor . If other sources of bearings are used, refer to the manufacturer’s instructions for proper clearances. NOTE 2: To locate your bearing on the chart, match the first five characters of the manufacturer’s part ®...
- Page 20 T ightening Bearing(s) (Front and/or Rear) Ê 1. Once both bearings are seated, or if only one bearing was replaced, install the bearing lockwasher(s) and lock- nut(s). Use a hammer and a metal drift as shown in FIGURE 11, to tighten the locknut. It is imperative to only tap lightly and to assure that metal chips from the drift or locknut do not fall off and con- taminate the bearing.
- Page 21 5. With the grease gun, fill the space between the bearing and the front of the housing 1/3 full of grease. 6. Install the bearing cover plate or shaft seal holder, as appropriate. When installing the shaft seal holder, take care not to damage the seal as it is gently pushed over the shaft.
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