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REVISION HISTORY BG3R CHASSIS 9-872-302-01 MODEL PART NO. : KV-XJ29M31 KV-XJ29M50 KV-XJ29M50 KV-XJ29M60 KV-XJ29M80 KV-XJ29M80 KV-XJ29M80 KV-XJ29M81 SUFFIX DATE SUPP / CORR DESCRIPTION 2002/3 1st. Issue...
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SERVICE MANUAL BG3R CHASSIS MODEL COMMANDER DEST. CHASSIS NO. MODEL COMMANDER DEST. CHASSIS NO. KV-XJ29M81 KV-XJ29M31 RM-952 SCC-U53D-A RM-952 Oceania SCC-U44E-A KV-XJ29M50 RM-952 India SCC-U60H-A KV-XJ29M50 RM-952 Thailand SCC-U49K-A KV-XJ29M60 RM-952 Thailand SCC-U49J-A KV-XJ29M80 RM-952 SCC-U53D-A KV-XJ29M80 RM-952 SCC-U53D-A KV-XJ29M80 RM-952 India SCC-U60H-A...
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THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. OR CARBON PAINTED ON THE CRT, AFTER REMOVING THE ANODE. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. – 2 –...
KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 RM-952 SELF DIAGNOSTIC FUNCTION The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER lamp will automatically begin to flash. The number of times the lamp flashes translates to a probable source of the problem. A definition of the STANDBY/ TIMER lamp flash indicators is listed in the instruction manual for the user’s knowledge and reference.
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KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 RM-952 2. DISPLAY OF STANDBY/TIMER LIGHT FLASH COUNT Diagnostic Item Flash Count* +B overcurrent/overvoltage 2 times 2 times Vertical deflection stopped White balance failure 5 times 5 times * One flash count is not used for self-diagnostic. Lamp ON 0.3 sec. Lamp OFF 3 sec.
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KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 RM-952 5. HANDLING OF SELF-DIAGNOSTIC SCREEN DISPLAY Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you have completed the repairs, clear the result display to “0”. Unless the result display is cleared to “0”, the self-diagnostic function will not be able to detect subsequent faults after completion of the repairs.
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AUTO AUDIO VIDEO PROGR VIDEO IN VIDEO OUT...
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COMPONENT VIDEO OUT S VIDEO OUT LINE OUT R-AUDIO-L VIDEO (MONO)
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JUMP SOUND PROGR MODE FAVORITE AUTO PROGR...
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JUMP SOUND PROGR MODE FAVORITE AUTO PROGR...
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JUMP SOUND Á PROGR MODE FAVORITE P166 SECTEXT FR1 MAR 03:59:09 Fom Singapore Dep/Arr Flight Alrcraft To PARIS 220/0588 SQ28 2130/1225 PA115 2115/1330 SQ26 To OSAKA 1000/1715 0930/2015 CX522 To ROMA 2130/0745 SQ24 2300/0915 AZ487 To SYDNEY 2210/0610 SQ21A 2100/0835 SQ21A...
KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 RM-952 SECTION 3 SET-UP ADJUSTMENTS • Perform the adjustments in the following order : The following adjustments should be made when a complete 1. Beam Landing realignment is required or a new picture tube is installed. • 2. Convergence These adjustments should be performed with rated power 3.
KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 RM-952 • 3-2. CONVERGENCE Operation of V.STAT magnet Preparation : V. STAT • Before starting this adjustment, adjust the focus, horizontal size and vertical size. • Receive dot/hatch signal. • Pic mode: Personal (Pic 90%, Brightness 50%, Col 50%, Hue 50%, Shp 50%) (1) Horizontal and Vertical Static Convergence H.
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KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 RM-952 Rotate TLV-2 VOL (29”, 34”) on DY Blue Neck assy Neck assy XCV Rotate XCV Adj core on DY YCH Rotate YCH VOL on DY Insert Correction Plate to DY Pocket (Left or Right) ON DY: Blue TLV1 VM1 board VM1 board...
KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 RM-952 (3) Screen-corner Convergence FOCUS ADJUSTMENT 1) Receive digital monoscope pattern. 2) Set "AV CONTROL" to "DYNAMIC" 3) a) Adjust FOCUS VR so that center of the screen becomes a-d : screen-corner just focus. misconvergence 4) Change the receiving signal to white pattern and blue back. 5) Confirm MAGENTA RING is not noticeable, Incase magenta is very obvious, adjust a FOCUS VR to take balance between MAGENTA RING and FOCUS.
KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 RM-952 SECTION 4 CIRCUIT ADJUSTMENTS 4-1. ADJUSTMENTS WITH COMMANDER 7, - All the data becomes the values in memory. Service adjustments to this model can be performed using the 8, - All user control goes to the standard state. supplied Remote Commander RM-952.
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KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 RM-952 OPTION NOTE Item XTAL 4.43 XTAL 3.58 SECAM 2nd. Lang KV-XJ29M31 KV-XJ29M50 (THAILAND) KV-XJ29M50 (INDIA) KV-XJ29M60 (THAILAND) KV-XJ29M80 (E) KV-XJ29M80 (ME) KV-XJ29M80 (INDIA) KV-XJ29M81 (ME) NOTE: When Bit 7, 6 & 5 = 000, Only PAL color system is selected. When Bit 7 is selected, Auto, PAL &...
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KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 RM-952 Item (unused) (unused) (unused) (unused) (unused) Vid NTSC 3.58 AP_XG (unused) KV-XJ29M31 KV-XJ29M50 (THAILAND) KV-XJ29M50 (INDIA) KV-XJ29M60 (THAILAND) KV-XJ29M80 (E) KV-XJ29M80 (ME) KV-XJ29M80 (INDIA) KV-XJ29M81 (ME) AP_XG To select the XG AP (board B6) 0: No; 1 = Yes Note: *1 - For XA-21/XG25 Models Only –...
KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 RM-952 Service Item 4-3. PICTURE QUALITY ADJUSTMENTS GEO : 00 H POSITION SUB COLOR ADJUSTMENT H SIZE 1. Input a PAL color-bar. PIN AMP TILT 2. Set to the following condition: V POSITION PICTURE 100%, BRIGHTNESS 50%, COLOR 50% V SIZE 3.
KV-XJ29M31/XJ29M50/XJ29M60/ KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 XJ29M80/XJ29M81 SECTION 5 RM-952 RM-952 DIAGRAMS 5-1. BLOCK DIAGRAM SP ASSY MAIN. TUVIF AUDIO AUDIO OUT <slave: 90H> TV V in IC201 PROSESSOR TV L in TA8223K TU101 TV R in BTF-WG441 IC7203 (KV-XJ29M31/XJ29M60(THAILAND) TDA7429S (CONTROL <slave: 90H> BTF-LG433 (KV-XJ29M50) PANEL) (EXCEPT KV-XJ29M31/XJ29M60(THAILAND)
KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 RM-952 5-3. SCHEMATIC DIAGRAM Note: • All capacitors are in µF unless otherwise noted. • All electrolytic capacitors are rated at 50V unless otherwise noted. • All resistors are in ohms. kΩ = 1000Ω, MΩ = 1000kΩ • Indication of resistance which does not have rating electrical power is as follows.
KV-XJ29M31/XJ29M50/XJ29M60/ KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 XJ29M80/XJ29M81 RM-952 RM-952 (4) H5 Board Schematic Dia gram CN3901 4P BLK :S-MICRO CN3602 CN3601 TO SP TO A BOARD CN3905 9P WHT:S-MICRO CN104 CN3902 6P WHT:S-MICRO CN3904 TO A BOARD TO A BOARD CN3903 CN3906 9P RED :S-MICRO CN3603 TO F BOARD TO A BOARD...
KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 RM-952 (8) J4 Board Schematic Diagram CN2410 J2410 WH T R2421 C2410 :S-MICRO DV D Y R- Y D2410 R2410 GN D PROTECT DV D B Y GN D B- Y R2411 D2411 R2419 C2411 DV D RY PROTECT GN D DV D L...
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KV-XJ29M31/XJ29M50/XJ29M60/ KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 XJ29M80/XJ29M81 RM-952 RM-952 NOTE: The circuit indicated at left contains high voltage of over PRINTED WIRING BOARDS 1220 Vp-p. Please pay attention when inspecting or re- pairing it to prevent an electric shock. [SYSTEM CONTROLLER, Y/C JUNGLE, DEFLECTION, TUVIF, FRONT AMP, POWER SUPPLY] –...
KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 RM-952 SECTION 6 EXPLODED VIEWS NOTE: • • Items marked " ∗ " are not stocked since Items with no part number and no The components identified by description are not stocked because they are seldom required for routine shading and mark ! are critical they are seldom required for routine ser vice.
KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 The components identified by shading RM-952 and mark ! are critical for safety. SECTION 7 Replace only with part number specified. ELECTRICAL PARTS LIST REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK • All resistors are in ohms •...
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KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 The components identified by shading RM-952 and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK C319 1-162-974-11 CERAMIC CHIP 0.01UF C554 1-137-417-11 MYLAR 0.0047UF 10.00% 200V C320...
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KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 The components identified by shading RM-952 and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK D301 8-719-988-61 1SS355TE-17 C646 1-107-679-91 ELECT 10UF 20.00% 450V (Except KV-XJ29M50/M60(THAILAND)) C647...
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KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 The components identified by shading RM-952 and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK D519 8-719-945-80 ERC06-15S (KV-XJ29M50/M60(THAILAND)) D634 8-719-081-97 MMDL914T1 D521 8-719-302-06 EU2A...
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KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 The components identified by shading RM-952 and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK JR010 1-216-295-91 SHORT CHIP L905 1-414-856-11 INDUCTOR 10UH JR012 1-216-295-91...
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KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 The components identified by shading RM-952 and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK Q315 8-729-421-19 UN2213 R026 1-216-063-91 RES-CHIP 3.9K 1/10W Q501 8-729-216-22...
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KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 The components identified by shading RM-952 and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK R301 1-216-073-91 RES-CHIP 1/10W R501 1-216-049-11 RES-CHIP 1/10W R302 1-216-295-91...
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KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 The components identified by shading RM-952 and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK R584 1-218-760-11 METAL CHIP 220K 0.5% 1/10W R682 1-249-377-11 CARBON...
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KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 The components identified by shading RM-952 and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK * A-1300-463-A B9 BOARD COMPLETE (KV-XJ29M31) C7415 1-163-133-00 CERAMIC CHIP 470PF...
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KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 The components identified by shading RM-952 and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK <FUSE> Q7503 8-729-010-25 MSD601-RT1 Q7505 8-729-010-25 MSD601-RT1 F7601 ! 1-533-223-41 FUSE, TIME-LAG 5A/250V Q7507...
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KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 The components identified by shading RM-952 and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK R7421 1-216-077-91 RES-CHIP 1/10W <TRANSFORMER> R7422 1-216-077-91 RES-CHIP 1/10W R7423...
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KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 The components identified by shading RM-952 and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK D706 8-719-911-19 1SS119-25 R724 1-249-923-11 CARBON 1/4W D707 8-719-911-19 1SS119-25...
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KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 The components identified by shading RM-952 and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK <TRANSFORMER> C2806 1-106-383-00 MYLAR 0.047UF 5.00% 100V C2807 1-137-194-81 FILM...
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KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 The components identified by shading RM-952 and mark ! are critical for safety. Replace only with part number specified. (KV-XJ29M31/XJ29M81) REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK R3914 1-249-411-11 CARBON 1/4W <JACK> R3915 1-249-429-11 CARBON 1/4W...
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KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 The components identified by shading RM-952 and mark ! are critical for safety. Replace only with part number specified. (KV-XJ29M31/XJ29M81) REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK FB804 1-414-223-11 INDUCTOR 470UH R857 1-216-077-91 RES-CHIP 1/10W FB805...
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KV-XJ29M31/XJ29M50/XJ29M60/ XJ29M80/XJ29M81 The components identified by shading RM-952 and mark ! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK D5906 1-249-406-11 CARBON 1/4W ************************************************************** D5907 1-249-406-11 CARBON 1/4W ACCESSORIES AND PACKING MATERIALS...
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! are critical for safety. Replace only with part number specified. REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK Sony Corporation Sony Technology Malaysia Sdn. Bhd. English 9-872-302-01 Visual Products 2002.3 – 94 –...