New Holland T1254B Service Manual
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New Holland T1254B Service Manual

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SERVICE MANUAL
T1254B
T1404B
Tractor
Part number 48144036
1
edition English
st
August 2017
© 2017 CNH Industrial (Harbin) Machinery Co. Ltd. All rights reserved.

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  • Page 1 SERVICE MANUAL T1254B T1404B Tractor Part number 48144036 edition English August 2017 © 2017 CNH Industrial (Harbin) Machinery Co. Ltd. All rights reserved.
  • Page 2 SERVICE MANUAL T1254B CKD T6050 NH CAB 6CY T1254B SKD TT T6050Plus T1404B CKD T6070 NH CAB 6CY T1404B SKD TT T6070Plus 48144036 04/08/2017 Find manuals at https://best-manuals.com...
  • Page 3 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.102] Pan and covers .
  • Page 4 [21.152] Semi-Powershift transmission internal components ....... 21.5 [21.160] Creeper ................21.6 [21.166] Overdrive .
  • Page 5 [33.202] Hydraulic service brakes ............33.1 [33.110] Parking brake or parking lock .
  • Page 6 Wheels ..................44 [44.511] Front wheels............... . 44.1 [44.520] Rear wheels .
  • Page 7 Platform, cab, bodywork, and decals ..........90 [90.150] Cab ................. 90.1 [90.100] Engine hood and panels .
  • Page 8 INTRODUCTION 48144036 04/08/2017 Find manuals at https://best-manuals.com...

  • Page 9: Table Of Contents

    Contents INTRODUCTION Foreword ..................3 Foreword - How to use and navigate through this manual .

  • Page 10: Foreword

    INTRODUCTION Foreword IMPORTANT INFORMATION All repair and maintenance works listed in this manual must be carried out only by staff belonging to the NEW HOL- LAND Service network, strictly complying with the instructions given and using, whenever required, the special tools. Anyone who carries out the above operations without complying with the prescriptions shall be responsible for the subsequent damages.

  • Page 11: Foreword - How To Use And Navigate Through This Manual

    INTRODUCTION Foreword - How to use and navigate through this manual This manual has been produced by a new technical information system. This new system is designed to deliver technical information electronically through web delivery (eTIM), DVD, and paper manuals. A coding system called SAP has been developed to link the technical information to other Product Support functions, e.g., Warranty.
  • Page 12 INTRODUCTION Manual content This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at the end of each Chapter.
  • Page 13 INTRODUCTION 61 - Metering system 62 - Pressing - Bale formation 63 - Chemical applicators 64 - Chopping 66 - Threshing 68 - Tying/Wrapping/Twisting 69 - Bale wagons 70 - Ejection 71 - Lubrication system X X X X X 72 - Separation 73 - Residue handling 74 - Cleaning...
  • Page 14 INTRODUCTION Chapters Each Chapter is identified by a number e.g. Engine - Engine and crankcase - 10.001. The first number is identical to the Section number i.e. Chapter 10.001 is inside Section 10, Engine. The second number is representative of the Chapter contained within the Section.
  • Page 15 INTRODUCTION Information units and information search Each chapter is composed of information units. Each information unit has the SAP code shown in parentheses. This indicates the function and type of information in that information unit. Each information unit has a page reference within that Chapter.

  • Page 16: Foreword Ecology And The Environment

    • Do not open the air-conditioning system yourself. It contains gases which should not be released into the atmos- phere. Your NEW HOLLAND dealer or air conditioning specialist has a special extractor for this purpose and will have to recharge the system properly.

  • Page 17: Safety Rules

    INTRODUCTION Safety rules IMPORTANT NOTICE All maintenance and repair operations described in this manual should be carried out exclusively by authorised work- shops. All instructions should be carefully observed and special equipment where indicated should be used. Anyone who carries out service operations described without carefully observing these instructions will be directly responsible for any damage caused.
  • Page 18 INTRODUCTION • Do not wear rings, wristwatches, jewels, unbuttoned or flapping clothing such as ties, torn clothes, scarves, open jackets or shirts with open zips which could get caught on moving parts. Use approved safety clothing such as anti-slipping footwear, gloves, safety goggles, helmets, etc. •...
  • Page 19 INTRODUCTION charging, leave the battery compartment uncovered to improve ventilation. Avoid sparks or flames near the battery area. Do no smoke. • Do not charge batteries in confined spaces. • Always disconnect the batteries before performing any type of service on the electrical system. HYDRAULIC SYSTEMS •...
  • Page 20 INTRODUCTION FUELS - see Fire, Legal Aspects, Chemicals - General, Solvents....GAS CYLINDERS - see Fire......... . GENERAL WORKSHOP TOOLS AND EQUIPMENT.
  • Page 21 INTRODUCTION Skin and eye contact should be avoided and the manufacturers instructions followed. Cyanoacrylate adhesives (super-glues) must not contact the skin or eyes. If skin or eye tissue is bonded cover with a clean moist pad and get medical attention. do not attempt to pull tissue apart. Use in well ventilated areas as vapours can cause irritation of the nose and eyes.
  • Page 22 INTRODUCTION Do organise work practices and protective clothing to avoid soiling of the skin and eyes; breathing vapours/aerosols/ dusts/fumes; inadequate container labelling; fire and explosion hazards. Do wash before job breaks; before eating, smoking, drinking or using toilet facilities when handling chemical materials. Do keep work areas clean, uncluttered and free of spills.
  • Page 23 INTRODUCTION Ensure that the cables of mobile electrical equipment cannot get trapped and damaged, such as in a vehicle hoist. Use air operated mobile equipment where possible in preference to electrical equipment. In cases of electrocution:- • switch off electricity before approaching victim •...
  • Page 24 INTRODUCTION Individuals with chronic respiratory diseases, asthma, bronchial medical problems or histories of allergic diseases should not work with or near uncured materials. The components, vapours, spray mists can cause direct irritation, sensitivity reactions and may be toxic or harmful. Vapours and spray mists must not be breathed.
  • Page 25 INTRODUCTION Gases see Gas Cylinders. Gas Shielded Welding see Welding. Gas Welding see Welding. GENERAL WORKSHOP TOOLS AND EQUIPMENT It is essential that all tools and equipment are maintained in good condition and the correct safety equipment used where required. Never use tools or equipment for any purpose other than that for which they were designed.
  • Page 26 INTRODUCTION PAINTS see Solvents and Chemical Materials - General. Highly Flammable, Flammable. One Pack. Can contain harmful or toxic pigments, driers and other components as well as solvents. Spraying should only be carried out with adequate ventilation. Two Pack. Can also contain harmful and toxic unreacted resins and resin hardening agents. The manufacturers instructions should be followed and the section of page 5 on resin based adhesives, isocyanate containing Adhesives and Foams should be consulted.
  • Page 27 INTRODUCTION Avoid splashes to the skin, eyes and clothing. Wear protective gloves, goggles and clothing if necessary. Ensure good ventilation when in use, avoid breathing fumes, vapours and spray mists and keep containers tightly sealed. Do not use in confined spaces. When the spraying material contains solvents, e.g.
  • Page 28 INTRODUCTION SPECIAL PRECAUTIONS MUST BE TAKEN BEFORE ANY WELDING OR CUTTING TAKES PLACE ON VESSELS WHICH HAVE CONTAINED COMBUSTIBLE MATERIALS, E.G. BOILING OR STEAMING OUT OF FUEL TANKS. White Spirit see Solvents. ECOLOGY AND THE ENVIRONMENT Soil, air and water are vital factors of agriculture and life in general. Where legislation does not yet rule the treatment of some of the substances which are required by advanced technology, common sense should govern the use and disposal of products of a chemical and petrochemical nature.

  • Page 29: Torque - Minimum Tightening Torques For Normal Assembly

    INTRODUCTION Torque - Minimum tightening torques for normal assembly NOTE: In the metric tables, nominal sizes M4 through M8 hardware torque specifications are shown as a Newton meters (pound-inches) numerical value. Nominal sizes M10 through M24 hardware torque specifications are shown as a Newton meters (pound-feet) numer- ical value.
  • Page 30 INTRODUCTION Identification markings Metric hex head, flange hex head and carriage bolts, Classes (CL) 5.6 and upward NHIL14RB00662AA Metric bolt identification markings 1. Manufacturer's identification 2. Property class Metric hex nuts and locknuts, Classes (CL) 05 and upward NHIL14RB00663AA Metric hex nut identification markings •...
  • Page 31 INTRODUCTION NOTE: In the Imperial units tables, the nominal sizes, 1/4 (0.25) in (inch) and 5/16 (0.3125) in (inch) hardware torque specifications are shown as a Newton meters (pound-inches) numerical value. Nominal sizes 3/8 (0.375) in (inch) through 1 (1.0) in (inch) hardware torque specifications are shown as a Newton meters (pound-feet) numerical value.
  • Page 32 INTRODUCTION Identification marking Grades of inch bolts and free-spinning nuts SAE (J995) bolt head and nut grade identification Grade Grade identification marking Marking description Grade 2 No line marks Grade 5 Three line marks Grade 8 Six line marks Grade 2 No circumferential line marks Grade 5 Two circumferential line marks located 120°...
  • Page 33 INTRODUCTION Grades of inch prevailing torque locknuts, all metal (three common marking methods) On prevailing torque locknuts, the grade of nut is identified by one of three different sets of markings that denote the strength level and manufacturer. Common prevailing torque locknut grade identification markings Grade Grade identification marking Marking description...

  • Page 34: Torque - Standard Torque Data For Hydraulic Connections

    Over-torquing of a hydraulic connection can also lead to leakage or failure. For some connections, NEW HOLLAND requires a different torque value than is listed in the ISO and SAE standards. • The torque values in this document should be used whenever possible or applicable.
  • Page 35 INTRODUCTION Torque values for metric O-Ring Boss (ORB) port connections S-Series * L-Series ** Metric Ferrous Non-Ferrous Ferrous Non-Ferrous thread N·m (lb ft) ± 10% N·m (lb ft) ± 10% N·m (lb ft) ± 10% N·m (lb ft) ± 10% M8 x 1 10.5 (7.7) 6.3 (4.6)
  • Page 36 INTRODUCTION Torque values for port connections (British Standard Pipe Parallel (BSPP) thread ports and stud ends) Metric tube Outside Diameter (OD) Ferrous Non-Ferrous mm (in) BSPP S-Series L-Series S-Series L-Series thread S-Series * L-Series ** N·m (lb ft) N·m (lb ft) N·m (lb ft) N·m (lb ft) G- Gas;...
  • Page 37 INTRODUCTION Torque values for Inch O-Ring Boss (ORB) port non-adjustable connections S-Series * L-Series ** Ferrous Non- Ferrous Non- Inch tube UN/UNF N·m (lb ft) Ferrous N·m (lb ft) Ferrous dash size thread size ± 10% N·m (lb ft) ± 10% N·m (lb ft) mm (in) ±...
  • Page 38 INTRODUCTION Torque values for inch O-Ring Boss (ORB) port plugs Ferrous Non-Ferrous Internal hex External hex UN/UNF N·m (lb ft) N·m (lb ft) N·m (lb ft) dash size thread size ± 10% ± 10% ± 10% 5/16-24 7.5 (5.5) 12.5 (9.2) 7.5 (5.5) 3/8-24 14.5 (10.7)
  • Page 39 INTRODUCTION Torque values for four-bolt flange connections (Inch Screws, Grade 8) Code 61 Code 62 Metric size Imperial size Screw code Screw code N·m (lb ft) N·m (lb ft) ± 10% ± 10% 5/16-18 34 (25.1) 5/16-18 34 (25.1) 3/8-16 63 (46.5) 3/8-16 63 (46.5)
  • Page 40 INTRODUCTION Torque values for O-Ring Face Seals (ORFS) connections Hex size Metric Swivel nut Swivel nut Inch tube (mm) UN/UNF tube dash torque torque OD (mm) (Reference thread size OD (mm) size N·m (lb ft) N·m (lb ft) only) ± 10% ±...

  • Page 41: Capacities

    INTRODUCTION Capacities UNIT T6010 T6020 T6040 T6060 T6030 T6050 T6070 FUEL TANK (with Standard 176 l 250 l Steer) (46.5 US gal) (66 US gal) 152 l 230 l FUEL TANK (with Super Steer) (40.2 US gal) (60.8 US gal) COOLING SYSTEM (with cab) 25 l (6.6 US gal) *) only for DELTA models T6010,...

  • Page 42: Consumables Lubrications And Coolants

    INTRODUCTION Consumables Lubrications and Coolants Lubrications The correct engine oil viscosity grade is dependent upon ambient temperature. Refer to the chart when selecting oil for your tractor engine. SS09J076 NOTE: In areas where prolonged periods of extreme temperatures are encountered, local lubricant practices are acceptable;...
  • Page 43 ENGINE RADIATOR COOLANT NEW HOLLAND AMBRA AGRIFLU NH 900 A Ethylene Glycol (mixed with 50% of water) BRAKE OIL NEW HOLLAND AMBRA BRAKE LHM NH 610 A ISO 7308 AIR CONDITIONING COMPRESSOR OIL Low Viscosity Oil SP10 PAG-E13, ISO100 Viscosity...
  • Page 44 SERVICE MANUAL Engine T1254B CKD T6050 NH CAB 6CY T1254B SKD TT T6050Plus T1404B CKD T6070 NH CAB 6CY T1404B SKD TT T6070Plus 48144036 04/08/2017...
  • Page 45 Contents Engine - 10 [10.001] Engine and crankcase ............. . . 10.1 [10.102] Pan and covers .
  • Page 46 Engine - 10 Engine and crankcase - 001 T1254B CKD T6050 NH CAB 6CY T1254B SKD TT T6050Plus T1404B CKD T6070 NH CAB 6CY T1404B SKD TT T6070Plus 48144036 04/08/2017 10.1 [10.001] / 1...
  • Page 47 Contents Engine - 10 Engine and crankcase - 001 TECHNICAL DATA Engine Torque ..................3 General specification 4 Cylinder 2 Valve Mechanical - F4CE0484B*D .

  • Page 48: Torque

    Engine - Engine and crankcase Engine - Torque Part Torque Nuts securing engine cover (6 cylinder engines see figure 3 4 cylinder engines see figure 4) M8 125 20 – 30 N·m (15 – 0.0 lb ft) Bolts securing engine flywheel: 1st phase 26 –...
  • Page 49 Engine - Engine and crankcase Part Torque 1/4 in Nptf 10 – 14 N·m (7 – 10 lb ft) ♦ Lubricate with engine oil before assembly Part Torque Bolts securing 6 cylinder head (see 1) ♦ Step 1. Tightening bolts No 1-2-7-8-9-10-15-16-17-18-23-24- 55 N·m (41 lb ft) 25-26 M12 1.75x150 Step 2.
  • Page 50 Engine - Engine and crankcase Part Torque M8 1.25x10 9.8 Flg Hex 20 – 28 N·m (15 – 21 lb ft) M8 1.25x50 9.8 Flg Hex 20 – 28 N·m (15 – 21 lb ft) M8 1.25x90 9.8 Flg Hex 20 –...
  • Page 51 Engine - Engine and crankcase Bolts securing injectors: Electronic Engine 7.7 – 9.3 N·m (5.7 – 6.9 lb ft) Bolts securing injector connectors: 1.25 – 1.75 N·m (0.92 – 1.29 lb ft) Oil pressure regulator sensor fastener: 6 – 10 N·m (4 – 7 lb ft) Camshaft speed sensor fastener in gearbox: 6 –...
  • Page 52 Engine - Engine and crankcase 80362 Tightening sequence for 6 cylinder engine cover nuts 80737 Tightening sequence for 4 cylinder engine cover nuts 80365 Tightening sequence for 6 cylinder exhaust manifold bolts 48144036 04/08/2017 10.1 [10.001] / 7...
  • Page 53 Engine - Engine and crankcase 80738 Tightening sequence for 4 cylinder exhaust manifold bolts 80363 Tightening sequence for cooler bolts 48144036 04/08/2017 10.1 [10.001] / 8...
  • Page 54 Engine - Engine and crankcase 80367_89 Tightening sequence for engine oil sump bolts (6 cylinder engines) 80739 Tightening sequence for engine oil sump bolts (4 cylinder engines) 48144036 04/08/2017 10.1 [10.001] / 9...
  • Page 55 Engine - Engine and crankcase 80366 Tightening sequence for turbocharger nuts and bolts Sequence: - Pre-tightening4-3-1-2 - Tightening 1-4-2-3 80364 Tightening sequence for additional counterweight bolts (4 cylinder engines only) 80368 48144036 04/08/2017 10.1 [10.001] / 10...

  • Page 56: General Specification 4 Cylinder 2 Valve Mechanical - F4Ce0484B*D

    Via belt Thermostat: – starts to open - fully open 81 – 96 °C (177.80 – 204.80 °F) Filling NEW HOLLAND AMBRA SUPER GOLD 15W-40 – engine sump min 7 l (1.85 US gal) max 10 l (2.64 US gal) –...

  • Page 57: F4Ce9684J*J601

    Thermostat: – starts to open - fully open 81 – 96 °C (177.80 – 204.80 °F) Filling NEW HOLLAND AMBRA SUPER GOLD 15W-40 – engine sump capacity min. 7 l (1.85 US gal) max 10 l (2.64 US gal) – engine sump + filter 11 l (2.91 US gal)

  • Page 58: F4De948A*J100

    Coolant pump drive: Via belt Thermostat: – starts to open - fully open 81 – 96 °C (177.80 – 204.80 °F) Filling NEW HOLLAND AMBRA SUPER GOLD 15W-40 – engine sump capacity + 10 l (2.64 US gal) filter Cycle Diesel, 4–stroke...

  • Page 59: Dimension - Stretch Bolt Check For Reuse

    Engine - Engine and crankcase TOOL No. Description 380000988 Flywheel locking adaptor plate (to be used with 380000732) 380000732 Engine turning tool (to be used with 380000988) 380000667 Drift for camshaft bushing disassembly and reassembly 380000158 Torque screwdriver for injector solenoid valve connector nut setting 380001003 Connecting Rod Check Gauge...
  • Page 60 Engine - Engine and crankcase BAIL06CCM024ASA If D1-D2< 0,1 mm (0.0039 in), the bolt can be reused. If D1-D2> 0,1 mm (0.0039 in), the bolt must be renewed. 48144036 04/08/2017 10.1 [10.001] / 15...

  • Page 61: Dimension

    Engine - Engine and crankcase Crankcase - Dimension BAIL07APH373HMA NOTE: If the cylinders need regrinding make sure all are bored to the same oversize 0.4 mm (0.0157 in) 48144036 04/08/2017 10.1 [10.001] / 16...

  • Page 62: Static Description

    Engine - Engine and crankcase Crankcase - Static description The cylinder block is an alloy cast iron with deep cylinder skirts, and it also incorporates the coolant circulation cham- bers and the engine member lubricating circuit ducts. The cylinder bores are machined integral with the cylinder block, during the manufacturing process. Cylinders are in line and vertical and numbered 1 to 4 from the front to the rear of the engine.

  • Page 63: Remove

    Engine - Engine and crankcase Engine - Remove WARNING Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply could result in death or serious injury.
  • Page 64 Engine - Engine and crankcase 5. Loosen the hose clamps (1) and disconnect the drive- line oil cooler hoses. Disconnect the tractor performance monitor radar elec- trical connector (2) (if fitted). NOTE: Note the position of the driveline oil cooler hoses. BVE0279A_36 6.
  • Page 65 Engine - Engine and crankcase Tractors with Mechanical Fuel Injection Pump 9. Loosen the retaining nut (1) and detach the throttle ca- ble from the fuel injection pump (2). BVE0222A_40 All Tractors 10. Disconnect the brake fluid lines (1), (2) and (3) from the brake fluid reservoir.
  • Page 66 Engine - Engine and crankcase 12. Remove the retaining screw (1) and detach the fly- wheel speed sensor (if fitted). BVE0323A_43 Tractors with Standard Cab 13. Loosen the cab front mounting bolt while holding the nut (1) under the cab floor. Remove the bolt and wash- ers.
  • Page 67 Engine - Engine and crankcase Tractors with Air Conditioning 15. Loosen the drive belt tensioner securing nut (1), ten- sioner bolt (2) and remove the air conditioning com- pressor drive belt. Disconnect the air conditioning pressure sensor elec- trical connector (3) and the air conditioning air com- pressor clutch electrical connector (4).
  • Page 68 Engine - Engine and crankcase 18. Disconnect the fuel tank to fuel cooler supply line (1) from the fuel cooler and allow the fuel to drain back into the fuel tank. Disconnect the fuel cooler to fuel filter supply line (2) from the fuel cooler.
  • Page 69 Engine - Engine and crankcase 22. Disconnect the alternator electrical connectors. BVE0303A 23. Remove the engine harness clamp retaining bolts and reposition the engine harness on top of the engine. BVE0304A 24. Remove the air cleaner mounting frame retaining bolts. BVE0305A 25.
  • Page 70 Engine - Engine and crankcase 26. Using a suitable chain, connect the air cleaner mount- ing frame to a hoist and remove the air cleaner mount- ing frame. BVE0307A 27. Remove the coolant expansion tank pipe support bracket retaining bolt (1) and the alternator guard retaining bolt (2).
  • Page 71 Engine - Engine and crankcase 30. Using a suitable chain, connect the engine to a hoist. Remove the engine to transmission retaining bolts and remove the engine. BVE0311A Next operation: Engine - Install (10.001) 48144036 04/08/2017 10.1 [10.001] / 26...

  • Page 72: Install

    Engine - Engine and crankcase Engine - Install WARNING Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply could result in death or serious injury.
  • Page 73 Engine - Engine and crankcase 3. Align the engine to the transmission and install the en- gine to transmission retaining bolts. Tighten to the specified torque value. BVE0598A_47 4. Install the fan belt tensioner and the support bracket. BVE0309A 5. Install the coolant expansion tank pipe support bracket retaining bolt (1) and the alternator guard retaining bolt (2).
  • Page 74 Engine - Engine and crankcase 7. Install the air cleaner mounting frame retaining bolts. BVE0306A 8. Install the air cleaner mounting frame retaining bolts. BVE0305A 9. Install the engine harness clamp retaining bolts. BVE0304A 10. Connect the alternator electrical connectors. BVE0303A 48144036 04/08/2017 10.1 [10.001] / 29...
  • Page 75 Engine - Engine and crankcase 11. Connect the brake reservoir electrical connectors (1) and the coolant level sender electrical connector (2). BVE0302A 12. Connect the coolant hose to the expansion tank and tighten the hose clamp (1). Connect the air cleaner vacuum switch electrical con- nector (2).
  • Page 76 Engine - Engine and crankcase 15. Attach the relay and tighten the relay retaining bolts (1). Install the cab heater pipe support retaining bolt (2). BVE0299A Tractors with Air Conditioning 16. Install the air conditioning compressor, condenser, re- ceiver dryer and pipe work to the engine as a complete assembly without disconnecting the pipe work.
  • Page 77 Engine - Engine and crankcase Tractors with Standard Cab 18. Using the locally fabricated tool (1), lower the cab evenly. BVE0404A_45 19. Install the cab front mounting bolt, washers and nut. Tighten to the specified torque value. Repeat this step for the left hand side of the cab.
  • Page 78 Engine - Engine and crankcase 21. Connect the differential lock oil supply pipe (1). BVE0282A_42 22. Connect the brake fluid lines (1), (2) and (3) to the brake fluid reservoir. BVE0219A_41 Tractors with Mechanical Fuel Injection Pump 23. Attach the throttle cable to the fuel injection pump (2) and tighten the retaining nut (1).
  • Page 79 Engine - Engine and crankcase 25. Connect the steering cylinder oil supply hoses (1) and (2). BVE0218A_39 26. Connect the cab heater hose (1). Connect the air conditioning hoses (2) and (3). BVE0217A_38 27. Connect the engine harness electrical connectors. BVE0403A_37 28.
  • Page 80 Engine - Engine and crankcase 29. Connect the battery positive cable (1) and the electri- cal connectors (2) to the starter motor. BVE0406A 30. Connect the hose connecting the cab heater to the radiator and tighten the hose clamp (1). BVE0278A_35 31.
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