MASSEY FERGUSON 2140 Workshop Service Manual
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MASSEY FERGUSON 2140 Workshop Service Manual

MASSEY FERGUSON 2140 Workshop Service Manual

Large rectangular baler
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Massey Ferguson
2140 / 2150 / 2150 Packer Cutter / 2160 / 2170 / 2170XD / 2190
(Includes CE Models)
Large Rectangular Baler
WORKSHOP SERVICE MANUAL
4283062M6
CONTENTS
GENERAL INFORMATION ....................................................................................................................................01
ELECTRICAL SYSTEM .........................................................................................................................................02
HYDRAULIC SYSTEM ...........................................................................................................................................03
POWERTRAIN........................................................................................................................................................04
MAINFRAME ..........................................................................................................................................................05
PICKUP AND CUTTER ..........................................................................................................................................06
FEEDER AND PLUNGER ......................................................................................................................................07
KNOTTER...............................................................................................................................................................08
SPECIFICATIONS ..................................................................................................................................................09
OPTIONAL EQUIPMENT .......................................................................................................................................10
© AGCO Corporation, 2013 All rights reserved.
Part Number 4283062M6 (English)
Printed in U.S.A.
January 2013

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Summary of Contents for MASSEY FERGUSON 2140

  • Page 1 ® Massey Ferguson 2140 / 2150 / 2150 Packer Cutter / 2160 / 2170 / 2170XD / 2190 (Includes CE Models) Large Rectangular Baler WORKSHOP SERVICE MANUAL 4283062M6 CONTENTS GENERAL INFORMATION ............................01 ELECTRICAL SYSTEM ............................02 HYDRAULIC SYSTEM ............................03 POWERTRAIN................................04 MAINFRAME ................................05 PICKUP AND CUTTER ............................06...

  • Page 2: Table Of Contents

    Contents ® Massey Ferguson 2140 / 2150 / 2150 Packer Cutter / 2160 / 2170 / 2170XD / 2190 Includes CE Models Large Rectangular Baler SERVICE MANUAL 4283062M6 01 - General Information Contents GENERAL INFORMATION Introduction ..............................01-3 To the Dealers ............................... 01-3 Units of Measurement ............................
  • Page 3 Contents SBC (Square Baler Controller) ........................01-30 Fuses ................................01-31 Sensors and Switches ..........................01-31 CAN Terminators ............................01-31 Consoles ..............................01-32 PREPARATION FOR OPERATION Installing a European Type Hitch ......................... 01-35 Preparation ............................01-35 Hitch Component Identification ......................01-35 Baler Height Setting ..........................
  • Page 4 Contents Routing Twines Through the Knotters ....................01-71 Tying the Needle and Knotter Twines, Four Twine Balers ................01-72 Threading the Needles, Six Twine Balers ....................01-73 Left-hand Twine Box for Needles ......................01-74 Right-hand Twine Box for Needles ......................01-75 Twine Box Tensioners for Needles .......................
  • Page 5 Contents Engaging and Disengaging Knives ..................... 01-111 Knife and Filler Plate Settings ......................01-111 Knife Operation With Packer/Cutter Balers ....................01-113 Engaging and Disengaging the Knives ....................01-113 Knife and Filler Plate Settings ......................01-114 Control Valves ............................01-114 Bale Density Valve and Bleed Off Valve ..................... 01-114 Bale Density Valve with Bleed Off Valve and Pressure Compensation ..........

  • Page 6: 4283062M6

    General Information GENERAL INFORMATION INTRODUCTION This service manual has been prepared with the latest service information available at the time of publication. Read the service manual carefully before doing any service on the baler. This manual is one of the most important tools available to the service technician.

  • Page 7: Units Of Measurement

    General Information UNITS OF MEASUREMENT Measurements are given in metric units followed by the equivalent in US units. Hardware sizes are given in millimeters for metric hardware and inches for US hardware. TABLE OF CONTENTS A Table of Contents is in the front of this manual. The Table of Contents shows the divisions.
  • Page 8 General Information 4283062M6 01-5 Find manuals at https://best-manuals.com...
  • Page 9 General Information NOTES 01-6 4283062M6 Find manuals at https://best-manuals.com...

  • Page 10: Safety

    Safety SAFETY SAFETY ALERT SYMBOL FIG. 1: The safety alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Look for the safety alert symbol both in this manual and on the safety signs on this baler. The safety alert symbol will direct you to information that involves your safety and the safety of others.

  • Page 11: Safety Signs

    Safety SAFETY SIGNS WARNING: DO NOT remove or obscure Danger, Warning or Caution signs. Replace any Danger, Warning or Caution signs that readable missing. Replacement signs are available from your dealer in the event of loss or damage. The actual location of the safety signs is illustrated at the end of this section.

  • Page 12: Service Manual

    Safety Make sure the machine has the correct equipment needed by the local regulations. WARNING: An operator should not use alcohol or drugs which can affect their alertness or coordination. An operator on prescription or ‘over the counter’ drugs needs medical advice on whether or not they can properly operate machines.

  • Page 13: Prepare For Operation

    Safety PREPARE FOR OPERATION Read and understand all operating instructions and precautions in this Service Manual before operating or servicing the machine. Know and understand the positions and operations of all controls. Make certain all controls are in neutral and the parking brake is applied before starting the machine.

  • Page 14: Personal Protection Equipment

    Safety Stay off slopes too steep for operation. Be aware of the size of the equipment and have enough space available to allow for operation. Make sure all persons are clear of the rear of the bale chute when raising and lowering the chute, ejecting or dumping a bale.

  • Page 15: Seat Instructions

    Safety Seat Instructions FIG. 8: Securely fasten the seat belt before operating the machine. Always remain seated and have the seat belt fastened while operating the machine. Replace the seat belts when they become worn or broken. Never wear a seat belt loosely or with slack in the belt system.

  • Page 16: Exhaust Warning

    Safety Exhaust Warning FIG. 11: Never operate the engine (if equipped) in a closed building unless the exhaust is vented outside. WC1949 FIG. 11 Flying Debris FIG. 12: Never stand near the machine during operation. Debris can be thrown from the machine during operation possibly resulting in injury.

  • Page 17: Agricultural Chemicals

    Safety Agricultural Chemicals Agricultural chemicals can be very hazardous. Improper use of fertilizer, fungicides, herbicides, insecticides and pesticides can injure people, plants, animals, soil and other people’s property. Always read and follow all manufacturers’ instructions before opening any chemical container. Even if you think you know the instructions, read and follow instructions each time you use a chemical.
  • Page 18 Safety Be aware of other traffic on the road. Keep well over to your own side of the road and pull over, whenever possible, to let faster traffic pass. Be aware of the overall width, length, height, and weight of the equipment. Be careful when transporting the machine on narrow roads and across narrow bridges.

  • Page 19: Maintenance

    Safety MAINTENANCE General Information FIG. 16: Before doing any unplugging, lubricating, servicing, cleaning, or adjusting: • Park the machine on a solid level surface. • Disengage the tractor PTO. • Put the tractor transmission in PARK and apply the tractor parking brake. •...
  • Page 20 Safety FIG. 17: Never service, check or adjust the drive chains or belts while the tractor engine is running. wc1943 FIG. 17 FIG. 18: Do not operate the machine with the drive shaft shields open or removed. Entanglement in rotating drive shafts can cause serious injury or death.

  • Page 21: Fire Prevention And First Aid

    Safety Fire Prevention and First Aid FIG. 20: Be prepared for emergencies. Keep a first aid kit handy for treatment of minor cuts and scratches. Always carry one or more fire extinguishers of the correct type. Check fire extinguishers regularly as instructed by the manufacturer.

  • Page 22: Checking For High Pressure Leaks

    Safety Checking for High Pressure Leaks FIG. 22: Fluid leaking from the hydraulic system or the fuel injection system under high pressure can be very hard to see. The fluid can go into the skin causing serious injury. Fluid injected into the skin must be surgically removed within a few hours.
  • Page 23 Safety NOTES 01-20 4283062M6...

  • Page 24: Component Identification

    Component Identification COMPONENT IDENTIFICATION OUTSIDE VIEW - LEFT-HAND SIDE M612011 FIG. 25 FIG. 25: Outside view left-hand side (12) Rear Access Ladder Baler Tongue (13) Bale Density Adjustment Lift Jack (14) Bale Density Door Flywheel Safety Shield/Release Lever (15) Rear Density Cylinder Flywheel Brake (16) Twine Bin Shield/Release Tool Box...

  • Page 25: Outside View - Right-Hand Side

    Component Identification OUTSIDE VIEW - RIGHT-HAND SIDE M612003 FIG. 26 FIG. 26: Outside view right-hand side. Bale Ejector Chute Baler Tongue Bale Density Door Lift Jack (10) Rear Density Cylinder Pick Up Feeder Wheels (11) Twine Bin Shield/Release Pick Up Feeder/Release Chain (12) Stuffer Upper Safety Rails (13) Tandem Axles...

  • Page 26: Inside Right-Hand Side View

    Component Identification INSIDE RIGHT-HAND SIDE VIEW M731166 FIG. 27 FIG. 27: Inside right-hand side view Stuffer Cam Arm Assembly Bale Density Cylinder Bale Density Door Starwheel 4283062M6 01-23...
  • Page 27 Component Identification FIG. 28: Inside inset right-hand side view Packer Fingers Packer Drive Sprocket Packer Drive Chain Chain Tensioner Stuffer Fingers Auxiliary Slip Clutch Stuffer Brake Stuffer Cycle Inductive Sensor (Flakes/Bale) Air Tank (Optional Air Brakes) (10) Electronic Control Module (11) Hydraulic Fluid Reservoir (12) Stuffer Cam Arm Assembly M731155...

  • Page 28: Inside Left-Hand Side View

    Component Identification INSIDE LEFT-HAND SIDE VIEW M731173 M731173 FIG. 29 FIG. 29: Left-hand side view Stuffer Trip Door Stuffer Trip Arm Twine Boxes Ladder Emergency Brake Lever Bale Chute Tensioner Bale Door Knotter Drive Group Knotter Needle Drive Sprocket (10) Knotter Clutch (11) Knotter Trip Linkage 4283062M6 01-25...
  • Page 29 Component Identification FIG. 30: Inside inset left-hand side view Cutter Gearbox Stuffer Finger Weldment Cam Assembly Stuffer Drive Sprocket Needle Protection Linkage Chain Tension Adjustment Auxiliary Drive Clutch Timing Chain Stuffer Knotter Drive Sprocket (10) Stuffer Shearbolt (11) Stuffer Drive Tube (12) Stuffer Clutch (13) Stuffer Chute (14) Stuffer Trip linkage...

  • Page 30: Serial Number Plate Location

    Component Identification SERIAL NUMBER PLATE LOCATION See the information at Serial Number Definition (2009 And Prior), or Serial Number Definition (2010 And After), for how to read the serial number. FIG. 31: The baler serial number plate (1) is located on the right-hand side of the tongue.

  • Page 31: Serial Number Definition (2009 And Prior)

    Component Identification FIG. 34: This figure shows a later version of the EC serial number plate (1) and road plate (2). Not all EC countries require a road plate. 71456852-1 71433790 FIG. 34 FIG. 35: The main gearbox serial number plate (1) is on the right-hand side of the main gearbox behind the flywheel.

  • Page 32: Serial Number Definition (2010 And After)

    Component Identification SERIAL NUMBER DEFINITION (2010 AND AFTER) A G C FIG. 37 FIG. 37: Definition of the serial number for model year 2010 and up. Beginning symbol World Manufacturer Code Brand Code Model Identifier (Model number) Check Letter (0 or used if model identifier is five digits) Model Year Code (A=2010, B=2011, C=2012, and Plant Code...

  • Page 33: Tool Box

    Component Identification TOOL BOX FIG. 39: A toolbox (1) is supplied on the left-hand side of the tongue. This toolbox can be used for the storage of service parts and shear bolts for the baler. N115846 FIG. 39 SBC (SQUARE BALER CONTROLLER) FIG.

  • Page 34: Fuses

    Component Identification FUSES FIG. 41: The fuses are located above the SBC. SBC Power Fuse - 5 amp Power Fuse - 15 amp S1201697 FIG. 41 SENSORS AND SWITCHES FIG. 42: Sensors (1) and switches monitor conditions in the baler. Sensors can report variable types of information such as temperature, position or count pulses.

  • Page 35: Consoles

    Component Identification FIG. 43: This figure shows the location of the CAN terminator (1) for balers with serial numbers of BHB0X999 and prior without a bale weight and length kit. S0617055 FIG. 43 FIG. 44: This figure shows the location of the CAN terminator (1) with serial number BHB0X999 and prior with the bale weight and length kit installed.
  • Page 36 Component Identification FIG. 46: Some larger consoles have a display that is 480 x 480 pixels in size such as the one in this figure. A 480 x 480 pixel display console with software version 2.7 and earlier will have additional screens. A 480 x 480 pixel display console with software version 3.00 and after will show a larger image.
  • Page 37 Component Identification NOTES 01-34 4283062M6...

  • Page 38: Preparation For Operation

    Preparation for Operation PREPARATION FOR OPERATION INSTALLING A EUROPEAN TYPE HITCH Preparation To connect a European type of hitch to an ISO standards tractor, use the hardware that comes with the hitch and tractor. See the instructions with the hitch or tractor for the correct torque and fastening specifications.

  • Page 39: Baler Height Setting

    Preparation for Operation Baler Height Setting FIG. 48: Locate the center bottom hole (1) in the tongue. Measure the distance (A) from the center of the hole to the ground. Use the jack on the tongue to raise or lower the tongue until the distance is 550 mm (22 in).

  • Page 40: Hitch Installation

    Preparation for Operation 40 mm (1.6 in) High Ring Hitch FIG. 50: The distance (A) from the end of the PTO shaft to the center of the hitch pin hole must be 50 to 350 mm (2 to 13.8 in). Make a record of the distance (A) for use later in the procedure.

  • Page 41: Ce Hitch Bracket Installation

    Preparation for Operation CE Hitch Bracket Installation FIG. 52: Park the tractor in front of the baler. Put the tractor transmission in park, or apply the tractor parking brake. Stop the tractor engine. Take the key with you. Measure the distance (A) between the end of the tractor PTO shaft (1) and the mounting plate (2) for the intermediate support.

  • Page 42: Connecting The Hitch To The Tractor

    Preparation for Operation Connecting the Hitch to the Tractor Connect the hitch to the tractor. Spherical Ball hitch When using the spherical ball hitch that is supplied with the baler, do the following procedure. FIG. 54: Check the movement of the hitch ball (1) in the hitch.
  • Page 43 Preparation for Operation 50 mm (2 in) Low Ring Hitch FIG. 56: Move the tractor as required to align the tractor draw bar (1) with the baler hitch. Put the tractor in park. Apply the tractor parking brake. Stop the tractor engine. Take the key with you. Insert the hitch pin (2) through the ring hitch (3).

  • Page 44: Raising The Jack

    Preparation for Operation Raising the Jack FIG. 59: Use the jack handle (1) to raise the jack (2) all the way. Rotate the jack handle into the storage position (as shown in this figure). Hold the handle (3) on the foot (4) to keep the foot from falling.

  • Page 45: Cv Idl Preparation

    Preparation for Operation CV IDL Preparation FIG. 61: At the end of the procedure, check the clearance of the CV IDL. Do the following procedure to mark the CV IDL for reference. Make sure the CV IDL is not connected to the tractor. Completely retract the CV IDL.

  • Page 46: Cv Idl Angle

    Preparation for Operation CV IDL Angle FIG. 64: Check the angle of the U-joint (1) on the rear of the CV IDL. The angle must be as straight as possible. For the angle to be correct, the CV IDL (2) must be aligned with the intermediate shaft (3).

  • Page 47: Cv Idl Clearance

    Preparation for Operation CV IDL Clearance FIG. 66: Adjust or remove the tractor three point hitch arms to prevent interference with the baler hitch or the CV IDL. If the arms contact the baler tongue or the CV IDL, severe damage will occur. When making turns or driving over ridges or through ditches: •...
  • Page 48 Preparation for Operation FIG. 69: The tractor is steered all the way to the right-hand side. The baler is on a level surface and the front of the tractor is on a 15 degree down grade. d-19904 FIG. 69 FIG. 70: The tractor is steered all the way to the right-hand side.

  • Page 49: Installing An Asabe (American Society Of Agricultural And Biological Engineers) Type Hitch

    Preparation for Operation INSTALLING AN ASABE (AMERICAN SOCIETY OF AGRICULTURAL AND BIOLOGICAL ENGINEERS) TYPE HITCH Preparation The baler comes complete with all of the connecting hardware. Always use the specified grade. Part the baler and the tractor on a solid level surface. WARNING: Disengage the tractor PTO.

  • Page 50: Tractor Dimensions

    Preparation for Operation Tractor Dimensions Use the ASABE hitch to connect to a tractor with ASABE Type 2 or 3 PTO and a Category 2,3,or 4 drawbar. FIG. 71: Adjust the drawbar as necessary. • The distance (A) from the end of the PTO shaft to the center of the hitch pin hole must be: Type 2 PTO, 390 to 410 mm (15.4 to 16.1 in).
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