Bardiani J-GIOTTO TOP Instruction, Use And Maintenance Manual
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Bardiani J-GIOTTO TOP Instruction, Use And Maintenance Manual

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Instruction, Use and Maintenance Manual
CONTROL UNITS
J-GIOTTO TOP
®
Bardiani Valvole S.p.A.
via G. di Vittorio, 50/52 - 43045 Fornovo di Taro (PR) - Italy
tel. +39 0525 400044 - fax +39 0525 3408
bardiani@bardiani.com - www.bardiani.com
(Translation of the original instructions)
EN-IST-JGIOT360-0122

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Summary of Contents for Bardiani J-GIOTTO TOP

  • Page 1 Instruction, Use and Maintenance Manual CONTROL UNITS J-GIOTTO TOP ® Bardiani Valvole S.p.A. via G. di Vittorio, 50/52 - 43045 Fornovo di Taro (PR) - Italy tel. +39 0525 400044 - fax +39 0525 3408 bardiani@bardiani.com - www.bardiani.com (Translation of the original instructions)
  • Page 2 MANUAL REVISION DATE EN-IST-JGIOT360-0122...

  • Page 3: Table Of Contents

    Checking / Unpacking / Lifting Installation of the J-Giotto Top J-Giotto Top Pneumatic connections Troubleshooting Cleaning Disposal 10 Maintenance 10.1 J-Giotto Top Control unit 10.2 Disassembly / Assembly of the J-Giotto Top 11 CE certificate 12 Warranty 13 Recommendations EN-IST-JGIOT360-0122...
  • Page 4 Manual”, at any time and without prior notice. The latest, updated version of the "Instruction, Use and Maintenance Manual" is always available at www.bardiani.com The manufacturer shall not in any way be held liable for any consequences resulting from a failure to correctly observe the prescriptions provided in the relative manual concerning installation, use, maintenance and care of the product.

  • Page 5: Safety, Warning And Mandatory Signs

    Safety, Warning and Mandatory Signs 1 Safety, Warning and Mandatory Signs SIGNALS Pictogram Description Notes This tells the person in question that the operation WARNING described involves (when not performed in accordance General with the relative safety regulations) the risk of personal injury.

  • Page 6: Safety

    The control unit has been designed to control the pneumatically controlled process valves manufactured by Bardiani Valvole S.p.A.. It is possible to fit the J-Giotto Top with a maximum of two solenoid valves for controlling the process valve and up to a maximum of two inductive sensors for controlling the position.
  • Page 7 BARDIANI VALVOLE S.p.A. declines all liability for any installation, use or maintenance which fails to comply with the...

  • Page 8: Technical Data

    Ambient temperature for solenoid valve 0..+55°c type B Ambient temperature for solenoid valve -10..+50°C type S INDUCTIVE SENSOR TECHNICAL DATA Electrical power supply 24 Vdc Ambient temperature -10..+70°C In the event of any doubt, please contact Bardiani Valvole S.p.A. EN-IST-JGIOT360-0122...

  • Page 9: J-Giotto Top Electrical Connections

    Technical data J-Giotto Top electrical connections 1,2 PNP sensors with 1.2 normally closed solenoid valves and 7-pins connector Solenoid valve 1 Solenoid valve 2 COLOR Connector Wire Signal (Black) Sensor +24Vdc VALVE 0Vdc (Blue) Solenoid valve 1 OPEN 0Vdc +24Vdc (Brown)
  • Page 10 Technical data 1,2 PNP sensors with 1,2 normally closed solenoid valves Solenoid valve 1 Solenoid valve 2 Signal (Black) Sensor 0Vdc (Blue) VALVE OPEN CLOSED VALVE Sensor signal +24Vdc (Brown) Signal (Black) OPEN VALVE Sensor signal Sensor VALVE 0Vdc (Blue) 0Vdc CLOSED +24Vdc (Brown)

  • Page 11: Checking / Unpacking / Lifting

    Checking / Unpacking / Lifting 4 Checking / Unpacking / Lifting 1. CHECK: - Make sure the control unit shows no signs of damage caused during transport and that it corresponds with the order; 2. UNPACKING: The control unit packaging is made up of cardboard, wood and plastic. The control unit is primarily made from plastic materials.

  • Page 12: Installation Of The J-Giotto Top

    Always make sure that all wires are connected and securely fastened to the terminals and that the solenoid valves, solenoid valves support, card and LED terminal block (when present) and any other parts inside the J-Giotto Top are well assembled and secured. WARNING Always make sure that the electrical and pneumatic connections are disconnected when carrying out operations on the J-Giotto Top.
  • Page 13 Installation of the J-Giotto Top Sensor position for reading valve status Valve not activated Valve activated EN-IST-JGIOT360-0122...

  • Page 14: Giotto Top Pneumatic Connections

    WARNING Use only pipes with an external diameter of 6 mm. Cut these pipes with a suitable cutter to avoid damaging the pipe which could lead to J-Giotto Top malfunctions. Select a suitable length of pipe which allows the J-Giotto Top to be removed without unscrewing the anchoring.
  • Page 15 J-Giotto Top Pneumatic connections Valve with single acting actuator Valve with double acting actuator EN-IST-JGIOT360-0122...
  • Page 16 J-Giotto Top Pneumatic connections Valve with single acting actuator with Twin Stop EN-IST-JGIOT360-0122...

  • Page 17: Troubleshooting

    Troubleshooting 7 Troubleshooting PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION Air leak from solenoid valve support Check the sealing capacity of the No gaskets or loose fitting gaskets and tighten the screws Air leaks in safety valve Circuit board damaged Replace the circuit board Damaged LEDs The LED do not come on Check the sensor connections in...

  • Page 18: Cleaning

    Cleaning 8 Cleaning 1. PRECAUTIONS The system in which the control unit is installed must be cleaned by expert personnel in observance of the following: - Use only non-abrasive and non-aggressive detergents compatible with the materials which make up the control unit. - Observe the instructions provided by the detergent suppliers and adhere to the recommended concentrations.

  • Page 19: Disposal

    Disposal 9 Disposal At the end of its service life, the device must be recycled in accordance with the legislation in force in the country of valve use. Any hazardous residues must be taken into consideration and adequately handled. The control unit is made up of: elastomers (gaskets), plastic (control unit) and electrical components (terminal board, solenoid valves, sensors).

  • Page 20: Maintenance

    2. REPLACING WORN PARTS Should it be necessary to replace any component of the control unit, contact Bardiani Valvole S.p.A. to purchase the necessary spare part as the use of any products not supplied by us may compromise correct valve operation or constitute a hazard for personnel.

  • Page 21: J-Giotto Top Control Unit

    Maintenance 10.1 J-Giotto Top Control unit DESCRIPTION Base Sealing ring Sealing ring Double guide Air coupling Vent plug Air coupling Terminal block with support Screw Bardiani case Sensor Micro-size inductive sensors holder slide 114a Sleeve for cable gland 114b 7-pole connector...

  • Page 22: Disassembly / Assembly Of The J-Giotto Top

    Maintenance 10.2 Disassembly / Assembly of the J-Giotto Top 114c 114a 114b EN-IST-JGIOT360-0122...
  • Page 23 Maintenance TYPE B 192c 192b 192e Solenoid valve sequence NC NO EN-IST-JGIOT360-0122...
  • Page 24 Maintenance TYPE S 192c 192b 192e Solenoid valve sequence NC NO EN-IST-JGIOT360-0122...
  • Page 25 Maintenance EN-IST-JGIOT360-0122...
  • Page 26 Maintenance EN-IST-JGIOT360-0122...

  • Page 27: Ce Certificate

    - A3-P-PRG-GB EC DECLARATION OF CONFORMITY OF THE MACHINERY (EC) 2006/42, Annex. II, p. 1 A BARDIANI VALVOLE S.p.A. Via G. di Vittorio 50/52 – 43045 Fornovo di Taro (Pr) – Italy Declares under its own responsibility that the machine:...

  • Page 28: Warranty

    Notwithstanding and without prejudice to the rights of the Buyer, which may be acknowledged by applicable law, this warranty it to be intended as limited, at the discretion of Bardiani Valvole S.p.A., to the repair and/or replacement of the Product and/or part of the Product and/or its components which is/ are found to be defective due to design and/or manufacturing and/or material faults.

  • Page 29: Recommendations

    Please visit the website, www.bardiani.com, where the latest updated of the "Instruction, Use and Maintenance Manual" can be found". The content and validity of the warranty covering Bardiani Valvole S.p.A products are dealt with in the relative section in the “Instruction, Use and Maintenance Manual” which constitutes an integral part of the products themselves.
  • Page 30 Recommendations NOTES EN-IST-JGIOT360-0122...
  • Page 31 Recommendations NOTES EN-IST-JGIOT360-0122...
  • Page 32 Bardiani Valvole S.p.A. via G. di Vittorio, 50/52 - 43045 Fornovo di Taro (PR) - Italy tel. +39 0525 400044 - fax +39 0525 3408 bardiani@bardiani.com - www.bardiani.com...

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