TruckCraft TC-503 Owner's Manual
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TruckCraft TC-503 Owner's Manual

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TruckCraft Corporation
5751 Molly Pitcher Hwy
South
Chambersburg, `PA 17202
Copyright 2018 TruckCraft Corporation
TC-503 Dump Bodies
Rev. 3/2018
Tel. (800) 755-3867
Fax. (717) 375-2975
E-Mail:
sales@truckcraft.com
Web: www.truckcraft.com

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  • Page 1 Tel. (800) 755-3867 TruckCraft Corporation Fax. (717) 375-2975 5751 Molly Pitcher Hwy E-Mail: South sales@truckcraft.com Chambersburg, `PA 17202 TC-503 Dump Bodies Web: www.truckcraft.com Copyright 2018 TruckCraft Corporation Rev. 3/2018...

  • Page 2: Table Of Contents

    Hoist & Sub-Frame 6” Cyl. (D1-04829)……..………… 11 & 12 TC-503 Storm 9’-9” or 11’-5” (D1-06527)……………… TC-503 9’-9” or 11’-5” Body w/ Side Door & Rear Barn Doors -50” Sides (D1-06516)…………………………………………...…… 14 & 15 TC-503 9’-9” or 11’-5” Body w/ No Side Doors-50” Sides (D1-06788) …………………………………………………………………...

  • Page 3: Preface

    TruckCraft hoist. This manual contains information for the installation, operation, and mainte- nance of the TruckCraft TC-503 Hoist, Sub-Frame and Dump Body. Proper care and operation of the unit will assure years of dependable service. Your local TruckCraft Dealer will instruct you in its general operation.

  • Page 4: Safety Information

    5751 Molly Pitcher Hwy E-Mail: South sales@truckcraft.com Chambersburg, `PA 17202 TC-503 Dump Bodies Web: www.truckcraft.com Safety Information Observe the following safety procedures during the use of the hoist and dump body: Before operating read and understand all information furnished with your hoist and in this manual.

  • Page 5: Certifying And Labeling Chassis-Cabs

    5751 Molly Pitcher Hwy E-Mail: South sales@truckcraft.com Chambersburg, `PA 17202 TC-503 Dump Bodies Web: www.truckcraft.com Certifying and Labeling Chassis-Cabs after mounting TruckCraft dump body New chassis-cabs are supplied by the manufacturer with incomplete vehi- cle documentation (IVD). According to the National Highway Traffic Admin- istration, ”NHTSA”, regulations a “manufacturer”...
  • Page 6 5751 Molly Pitcher Hwy E-Mail: South sales@truckcraft.com Chambersburg, `PA 17202 TC-503 Dump Bodies Web: www.truckcraft.com calculations should also be run to determine the maximum payload capacity of the dump body. 4) What are the steps to certifying and labeling the completed vehicle? Chapter 5, pages 1F through 4F, of the NTEA “Guide”...

  • Page 7: Mounting Instructions

    5751 Molly Pitcher Hwy E-Mail: South sales@truckcraft.com Chambersburg, `PA 17202 TC-503 Dump Bodies Web: www.truckcraft.com Mounting Instructions CAUTION: Verify lifting and support devices can support the hoist, sub frame, and dump body combined weight before picking up the assembly. The hoist, sub-frame and dump body are normally shipped assembled and ready to install on a truck frame-see Figure 4.
  • Page 8 Raise the CAUTION: The TruckCraft assembly is designed to bolt to the truck frame. No weld- ✓ ing is required. Do not weld any part of this assembly to the truck frame.
  • Page 9 South sales@truckcraft.com Chambersburg, `PA 17202 TC-503 Dump Bodies Web: www.truckcraft.com 6. With the safety prop supporting the dump body and the truck level, check the depth of the oil in the hydraulic reservoir. The depth of the fluid in the tank at this position should be 3”.

  • Page 10: Maintenance

    5751 Molly Pitcher Hwy E-Mail: South sales@truckcraft.com Chambersburg, `PA 17202 TC-503 Dump Bodies Web: www.truckcraft.com Maintenance Check hydraulic reservoir monthly and add oil as required, more fre- quently under heavy use. Every two to three years, depending on the use, drain the system and replace with clean fluid.
  • Page 11 Tel. (800) 755-3867 TruckCraft Corporation Fax. (717) 375-2975 5751 Molly Pitcher Hwy E-Mail: South sales@truckcraft.com Chambersburg, `PA 17202 TC-503 Dump Bodies Web: www.truckcraft.com Copyright 2018 TruckCraft Corporation Rev. 3/2018...
  • Page 12 Tel. (800) 755-3867 TruckCraft Corporation Fax. (717) 375-2975 5751 Molly Pitcher Hwy E-Mail: South sales@truckcraft.com Chambersburg, `PA 17202 TC-503 Dump Bodies Web: www.truckcraft.com Copyright 2018 TruckCraft Corporation Rev. 3/2018...
  • Page 13 Tel. (800) 755-3867 TruckCraft Corporation Fax. (717) 375-2975 5751 Molly Pitcher Hwy E-Mail: South sales@truckcraft.com Chambersburg, `PA 17202 TC-503 Dump Bodies Web: www.truckcraft.com Copyright 2018 TruckCraft Corporation Rev. 3/2018...
  • Page 14 Tel. (800) 755-3867 TruckCraft Corporation Fax. (717) 375-2975 5751 Molly Pitcher Hwy E-Mail: South sales@truckcraft.com Chambersburg, `PA 17202 TC-503 Dump Bodies Web: www.truckcraft.com Copyright 2018 TruckCraft Corporation Rev. 3/2018...
  • Page 15 Tel. (800) 755-3867 TruckCraft Corporation Fax. (717) 375-2975 5751 Molly Pitcher Hwy E-Mail: South sales@truckcraft.com Chambersburg, `PA 17202 TC-503 Dump Bodies Web: www.truckcraft.com Copyright 2018 TruckCraft Corporation Rev. 3/2018...
  • Page 16 Tel. (800) 755-3867 TruckCraft Corporation Fax. (717) 375-2975 5751 Molly Pitcher Hwy E-Mail: South sales@truckcraft.com Chambersburg, `PA 17202 TC-503 Dump Bodies Web: www.truckcraft.com Copyright 2018 TruckCraft Corporation Rev. 3/2018...
  • Page 17 Tel. (800) 755-3867 TruckCraft Corporation Fax. (717) 375-2975 5751 Molly Pitcher Hwy E-Mail: South sales@truckcraft.com Chambersburg, `PA 17202 TC-503 Dump Bodies Web: www.truckcraft.com Copyright 2018 TruckCraft Corporation Rev. 3/2018...
  • Page 18 Tel. (800) 755-3867 TruckCraft Corporation Fax. (717) 375-2975 5751 Molly Pitcher Hwy E-Mail: South sales@truckcraft.com Chambersburg, `PA 17202 TC-503 Dump Bodies Web: www.truckcraft.com Copyright 2018 TruckCraft Corporation Rev. 3/2018...
  • Page 19 Tel. (800) 755-3867 TruckCraft Corporation Fax. (717) 375-2975 5751 Molly Pitcher Hwy E-Mail: South sales@truckcraft.com Chambersburg, `PA 17202 TC-503 Dump Bodies Web: www.truckcraft.com Copyright 2018 TruckCraft Corporation Rev. 3/2018...
  • Page 20 Tel. (800) 755-3867 TruckCraft Corporation Fax. (717) 375-2975 5751 Molly Pitcher Hwy E-Mail: South sales@truckcraft.com Chambersburg, `PA 17202 TC-503 Dump Bodies Web: www.truckcraft.com Copyright 2018 TruckCraft Corporation Rev. 3/2018...
  • Page 21 Tel. (800) 755-3867 TruckCraft Corporation Fax. (717) 375-2975 5751 Molly Pitcher Hwy E-Mail: South sales@truckcraft.com Chambersburg, `PA 17202 TC-503 Dump Bodies Web: www.truckcraft.com Copyright 2018 TruckCraft Corporation Rev. 3/2018...
  • Page 22 Tel. (800) 755-3867 TruckCraft Corporation Fax. (717) 375-2975 5751 Molly Pitcher Hwy E-Mail: South sales@truckcraft.com Chambersburg, `PA 17202 TC-503 Dump Bodies Web: www.truckcraft.com Copyright 2018 TruckCraft Corporation Rev. 3/2018...
  • Page 23 Tel. (800) 755-3867 TruckCraft Corporation Fax. (717) 375-2975 5751 Molly Pitcher Hwy E-Mail: South sales@truckcraft.com Chambersburg, `PA 17202 TC-503 Dump Bodies Web: www.truckcraft.com Copyright 2018 TruckCraft Corporation Rev. 3/2018...
  • Page 24 Tel. (800) 755-3867 TruckCraft Corporation Fax. (717) 375-2975 5751 Molly Pitcher Hwy E-Mail: South sales@truckcraft.com Chambersburg, `PA 17202 TC-503 Dump Bodies Web: www.truckcraft.com Copyright 2018 TruckCraft Corporation Rev. 3/2018...
  • Page 25 Tel. (800) 755-3867 TruckCraft Corporation Fax. (717) 375-2975 5751 Molly Pitcher Hwy E-Mail: South sales@truckcraft.com Chambersburg, `PA 17202 TC-503 Dump Bodies Web: www.truckcraft.com Copyright 2018 TruckCraft Corporation Rev. 3/2018...

  • Page 26: Major Product Components

    TruckCraft Corporation Fax. (717) 375-2975 5751 Molly Pitcher Hwy E-Mail: South sales@truckcraft.com Chambersburg, `PA 17202 TC-503 Dump Bodies Web: www.truckcraft.com Major Product Components Rear Top Screen Door & Tailgate Side Door Option Coal Chute Option Rear Steel Bumper Copyright 2018 TruckCraft Corporation...
  • Page 27 TruckCraft Corporation Fax. (717) 375-2975 5751 Molly Pitcher Hwy E-Mail: South sales@truckcraft.com Chambersburg, `PA 17202 TC-503 Dump Bodies Web: www.truckcraft.com Major Product Components Manual Roll-Up Tarp System (Optional) Chain Driven Crank Option Cab Protector Copyright 2018 TruckCraft Corporation Rev. 3/2018...

  • Page 28: Truckcraft Warranty Registlation

    To provide you with the superior support that you deserve, we request that you regis- ter your warranty with us. To register your warranty, please complete this form and mail or fax it to TruckCraft within 30 days of purchase.

  • Page 29: Truckcraft Warranty Certificate

    NO DEALER HAS AUTHORITY TO MAKE ANY REPRESENTATION OR PROMISE ON BEHALF OF TRUCKCRAFT, OR TO ALTER OR MODIFY THE TERMS OR LIMITATIONS OF THIS WARRANTY. NOTE: To activate the Warranty on your new TC-503 go online to www.truckcraft.com contact your nearest TruckCraft dealer...
  • Page 30 A detailed description of the alleged defect and photographs of the entire unit including shots of the specified defect. All re- pairs must be authorized be TruckCraft prior to any work being completed. If after inspection TruckCraft determines the product is defective in material or workman- ship as claimed.
  • Page 31 TruckCraft’s obligations are limited to those expressed in this warranty and TruckCraft shall not be liable to the purchaser or any third party for any direct or indirect, incidental or conse- quential damage or loss.

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