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3. SPECIFICATION
Model:................................................................ .. YK209F.V3
Capacity: ................................................................... 20tonne
Floor mounting:.......................................................... ...... Yes
Gauge included ................................................................ Yes
Lateral ram travel: ...................................................... 176mm
Maximum height - ram to table: .................................. 918mm
Minimum height - ram to table: ..................................... 38mm
Optional accessories: ..........................YKPP8 - Press pin set
Optional accessories: ........................ YKSG20 - Safety guard
Overall height: .......................................................... 1625mm
Ram diameter: .......................................................... Ø48mm
Ram stroke: ............................................................... 187mm
Table aperture: ........................................................... 152mm
Type:................................................................. ...... Hydraulic
Working table depth: .................................................. 172mm
Working table width: ................................................... 630mm
4. ASSEMBLY
Unpack the product and check contents. Should there be any damaged or missing parts contact your supplier immediately. Take care
to ensure safety when moving main frame from packing as the unit is very heavy.
Refer to attached parts list.
Seek assistance from another person on assembly of heavy parts.
Assemble press, if possible, in close proximity to where the press will be located.
4.1.
FRAME ASSEMBLY
4.1.1.
Attach load slings around the top cross member of the main frame (#15) and using a suitable hoist or gantry, slowly, and in a controlled
manner lift the frame up and out of the transportation crate, into an upright position.
4.1.2.
Keep the frame assembly in an upright position, held safely by the load slings.
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DANGER! DO NOT allow the main frame to fall over.
4.1.3.
Position base section (#11) and secure with hex head set screw M10 x 30 (#9), M10 fl at washer (#12), M10 spring washer (#13) and
M10 nut (#14) loosely.
4.1.4.
Repeat for other side base section (#11).
4.1.5.
Position the supports (#10) to base section (#11) and main frame (#15) and secure with hex head set screw M10 x 30 (#9), M10 fl at
washer (#12), M10 spring washer (#13) and M10 nut (#14) loosely.
4.1.6.
Repeat for other side supports (#10).
4.1.7.
On a fl at level fl oor, level the frame using a good quality spirit level. Fully tighten all fi xings.
4.1.8.
Remove the load slings and store in a safe and secure location.
WARNING! Take care and seek assistance from another person when lowering and levelling the frame assembly onto the fl oor.
4.2.
ATTACH PUMP
4.2.1.
Transfer the pump (#44) from its transport position by fi rstly removing the fi xings, hex head set screw M10 x 20 (#17) and M10 fl at
washer (#16). Retain the fi xings.
4.2.2.
Move the pump to the outside, right hand side of the main frame (#15) and secure with the retained fi xings.
4.2.3.
Attach the pump oil hose (#43) and o-ring (#34) to the joint (#42) after removing the metal dust bungs. DO NOT discard.
4.2.4.
ATTACH BED FRAME
4.2.5.
Pass the table support pins (#8) through the holes on the press main frame assembly uprights (#15) at the desired height.
4.2.6.
Fit the retaining clips (#7) to the table support pins.
NOTE: The retaining clips should be spaced equidistant from the press frame sides to allow for ease of bed frame (#6) assembly.
4.2.7.
Taking fi rm hold of the bed frame (#6), tip it into a diagonal position so that it can be introduced between the mainframe uprights, and
then carefully lower it back to a horizontal position to rest on the table support pins (#8), between the retaining clips (#7).
WARNING! Take care not to allow the bed frame to drop onto the table support pins and ensure your hands and fi ngers are clear of
the bed frame when lowering.
WARNING! Seek assistance from another person with this task as the bed frame is heavy.
4.2.8.
Place the V-blocks (#4), in the required orientation, onto the bed frame (#6).
4.3.
PRESSURE GAUGE
4.3.1.
Remove the dust cap hex bolt from the pressure gauge (#27) and pressure gauge fi tting (#29). DO NOT discard.
4.3.2.
Screw the pressure gauge (#27) and nylon ring (#28) into the pressure gauge fi tting (#29) until tight.
DO NOT over-tighten.
4.4.
ATTACH HANDLE TO RAM PLATE
4.4.1.
Secure the handle for ram plate (#15) with screws (#14) to ram plate (#16).
4.5.
Push fi t pump handle (#52) into pump assembly (#48).
5. INSTALLATION
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DANGER! Models are purpose designed to withstand greater loads than the hydraulic units can develop. For safety reasons, always
ensure the workpiece and press tools are secured on the table and will not flex or suddenly "give way" causing danger to
operator or the component.
5.1.
SECURE PRESS TO THE FLOOR
DO NOT attempt to move assembled press manually. When moving the press follow the instructions as detailed in Section 1.
5.1.1.
Move the press to the mounting location, and spot mark through fi xing holes in base section (#11) onto the fl oor.
5.1.2.
Check for any hidden wiring or cables, if needed change the location for the holes.
5.1.3.
Temporarily move the press to the side.
5.1.4.
Use a masonry drill bit to drill the four holes about 3" to 4" deep into the concrete or wood, as necessary.
5.1.5.
Clean out the drilled holes.
© Jack Sealey Limited
Original Language Version
YK209F.V3 Issue 1 11/05/21
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