Related Manuals for TESTING 1.0206.07
Summary of Contents for TESTING 1.0206.07
- Page 1 Laboratory mortar mixer 1.0206.07 Operating Instructions Laboratory mortar mixer with consistency measurement Model 1.0206.07...
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Page 2: Table Of Contents
Laboratory mortar mixer 1.0206.07 Significance of the operating instructions Before operating the laboratory mortar mixer, the operating instructions must be read and understood. Table of contents Pages Receipt, transport ......................5 Receipt ............................5 Transport ............................5 Remove the transport packaging ....................5 Transport by hand ........................6... - Page 3 Laboratory mortar mixer 1.0206.07 Sand specification ...................... 26 Control unit ......................... 27 Start screen ............................27 Manual Mode screen ..........................27 Window Consistency Based Water Demand (CBWD) ................28 Program 1 EN 196 Part 1 and EN 413 Part 2 ..................29 Program 2 EN 480 Part 1 ........................
- Page 4 Laboratory mortar mixer 1.0206.07 The notes have the following meaning: The notes have the following meaning: Warning This warning applies to all procedures that need to be performed with This warning applies to all procedures that need to be performed with This warning applies to all procedures that need to be performed with care to avoid damage to the device.
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Page 5: Receipt, Transport
Laboratory mortar mixer 1.0206.07 Receipt, transport Receipt Check the external visible condition of the delivered shipment. If the delivered product is in good condition, the shipment can then be accepted from the forwarding agent (parcel service or carrier). If there is no complaint or transport damage, check the completeness of the shipment against the delivery note. -
Page 6: Transport By Hand
Laboratory mortar mixer 1.0206.07 Danger The packaging materials (plastics, polystyrene, screws, nails, wood The packaging materials (plastics, polystyrene, screws, nails, wood The packaging materials (plastics, polystyrene, screws, nails, wood etc.) must be kept away from children. etc.) must be kept away from children. -
Page 7: Basic Safety Instructions
Laboratory mortar mixer 1.0206.07 Basic safety instructions Obligations of the operator The operating instructions must be easily accessible and kept in the immediate vicinity of the mortar mixer. Only sufficiently qualified operating personnel may work with the mortar mixer. The operating personnel must be trained before handling the mortar mixer. -
Page 8: Dangers When Handling The Mortar Mixer
Laboratory mortar mixer 1.0206.07 Dangers when handling the mortar mixer The mortar mixer is constructed in accordance with the latest technology and accepted technical rules. However, when it is used, it could lead to dangers for life and limb for the operator or for a third party, or to impairments or damage to machine technical components or to other material assets. - Page 9 Laboratory mortar mixer 1.0206.07 The requirements, threshold values, and safety warnings indicated in these operating instructions must always be observed. Note The mortar mixer is intended for use in dry rooms. Any other use is not considered to be intended use. If special operation methods or conditions are required, then advice and permission must be obtained from the manu- facturer.
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Page 10: Improper Usage
6.1 Information about the CE marking TESTING Bluhm & Feuerherdt GmbH testing equipment carry the CE marking. The CE marking confirms that the product conforms to the EC Directives that must be taken into account for the product and that the product complies with the ‘essential re- quirements’... -
Page 11: Requirements Imposed On The Operator
Laboratory mortar mixer 1.0206.07 Requirements imposed on the operator The person operating the device must ensure that both themselves and other persons are not endangered. Only persons who have been instructed on how to operate the de- vice may operate the device on their own. -
Page 12: General Safety Instructions
Laboratory mortar mixer 1.0206.07 General safety instructions y instructions Warning All of the instructions must be read. Failure to comply with the instru All of the instructions must be read. Failure to comply with the instru All of the instructions must be read. Failure to comply with the instruc-... -
Page 13: Protective Clothing
Laboratory mortar mixer 1.0206.07 • Wear suitable clothing. Do not wear any baggy clothing or jewellery. Keep all hair, clothing and gloves away from moving parts. Loose clothing, jewellery or long hair could become tangled in moving parts. 4) Careful handling and usage of power tools •... -
Page 14: Regular Checks
Laboratory mortar mixer 1.0206.07 Regular checks The mortar mixer must be checked for industrial safety at regular intervals. There are national regulations for this, which must be observed. Description of the mortar mixer Mechanical structure The mortar mixer’s housing consists of a stable light metal casting. -
Page 15: Safety Devices
Laboratory mortar mixer 1.0206.07 Display and control unit for the mortar mixer • 16 bit CPU, Hitachi H8 2646, 16 byte internal flash memory, 1 Kbyte RAM • Display • Multi-coloured signal lamps to indicate operational readiness • 8 function buttons •... -
Page 16: Preparations For Start-Up
Laboratory mortar mixer 1.0206.07 Preparations for start Preparations for start-up Installation site/environmental conditions Installation site/environmental conditions Warning The operation of the mortar mixer is The operation of the mortar mixer is permitted only in dry rooms! The following limit values apply in this regard:... -
Page 17: Assembly Of The Sand Inlet Device
Laboratory mortar mixer 1.0206.07 Assembly of the sand inlet device Assembly of the sand inlet device The sand inlet device for standard sand is assembled with 2 hexagon socket screws The sand inlet device for standard sand is assembled with 2 hexagon socket screws... -
Page 18: Change The Direction Of Rotation
Laboratory mortar mixer 1.0206.07 If the mixer head rotates in the direction of the arrow in the direction of the arrow (in an anti-clockwise direction), clockwise direction), the mortar mixer is ready for operation. the mortar mixer is ready for operation. -
Page 19: Loosen And Remove The Mixer
6.8), afterwards bring the mixer bowl into the mixing position (see point 6.9). With the distance gauge (TESTING art. No.: 1.0203.07) the distance can be checked (EN 196-T1 3 ± 1 mm) and adjusted as described in point 6.11. If the distance conforms to... -
Page 20: Set The Distance Between The Mixing Bowl And The Stirrer
Laboratory mortar mixer 1.0206.07 6.12 Set the distance between the mixing bowl and the stirrer If the distance between the mixing bowl and the stirrer is greater than the applicable standard allows for, this can be adjusted. The mixing bowl must first be lowered and removed (see point 6.5). - Page 21 Laboratory mortar mixer 1.0206.07 Schematic representation of the drive components (Opposite direction of rotation) Synchronous wheel Synchronous Synchronous belt wheel Gear Planetary Electric gear motor...
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Page 22: Assembly/Installation
Laboratory mortar mixer 1.0206.07 Assembly/installation Assemble/install the mixer as shown in the image below. Place the device on a stable table. • Assemble the separately delivered control unit on the adjustable mixer arm (13 mm key • for hexagon bolts). - Page 23 Laboratory mortar mixer 1.0206.07 *For mixer/pump combinations Pump control cable Screws to position the control unit Mains switch Control cable bushing...
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Page 24: Operation
These mixers are normally used in the laboratories of cement/concrete manufacturing plants. 9.4 Safety Consult the following documents: (included in the scope of supply) Operating instructions for the testing mixer • Grundfos pump handbook • 9.5 Special function: Consistency Based Water Demand... -
Page 25: Main Components
Laboratory mortar mixer 1.0206.07 increasing the mixing forces considerably. These forces are continuously measured using the torque sensor. The torque is reduced by adding water. The water demand measured here refers to the total quantity of water that must be added to achieve a specific torque value. -
Page 26: Sand Specification
Laboratory mortar mixer 1.0206.07 10. Sand specification The mixer was designed for use with the following sand. CEN standard sand according to DIN EN 196-1 (corresponds to ISO 679) Bag contents: 1350 g ± 5 g Origin: Beckum, Germany Sand with a finer grain size can also be used. However, the mixing process needs to be adapted if necessary. -
Page 27: Control Unit
Laboratory mortar mixer 1.0206.07 11. Control unit The control unit consists of a programmable logic controller (PLC) with touchscreen. This is responsible for the following main functions: Control of the mixer • Support provided to the operator during the manufacture of mortar samples •... -
Page 28: Window Consistency Based Water Demand (Cbwd)
Laboratory mortar mixer 1.0206.07 Window Consistency Based Water Demand (CBWD) The CBWD mode is used to measure the quantity of water required to achieve a certain flow property and processability (comparable to the viscosity). Depending on the motor torque, the metering pump varies the water supply for the purpose of achieving the tar- get value. -
Page 29: Program 1 En 196 Part 1 And En 413 Part 2
Laboratory mortar mixer 1.0206.07 Program 1 EN 196 Part 1 and EN 413 Part 2 This program mixes the mortar according to the European standard (EN). You can find further information in each respective EN description. To stop the program... -
Page 30: Program 3 En 196 Part 3 And En 459 Part 2
Laboratory mortar mixer 1.0206.07 Note: To change the quantity of water added to the mortar, click on Water Portion and enter the desired value. Editor window to change the quantity of water Click here to open the editor Program 3 EN 196 Part 3 and EN 459 Part 2 This program mixes the mortar according to the European standard (EN). -
Page 31: Program 4 En 196 Part 9
To open the Main Setup window, click Setup in the main screen. The software is also suitable for use with another mixer (Hobbart mixer from TomTom Tools GmbH). The Testing option must be selected. To call up the stan- To call up the settings for the... -
Page 32: General Setup Screen
Laboratory mortar mixer 1.0206.07 General Setup screen The different mixer parameters can be set via this window. For this you can adjust the operation to a certain extent to protect the drum and paddle. Adjust the total mixing time To tare the torque sensor in CBWD mode (‘Tare’) -
Page 33: Calibration Of The Mixer For The Cbwd Measurement
Laboratory mortar mixer 1.0206.07 Adjust the original addition of water in CBWD mode (Default value 200 ml) To activate the water metering Green: activated : deacti- To release a 200 vated ml mortar sample Pump capacity curve: (Default value: 0.9) -
Page 34: Fine Adjustment Of The Reference Value
Laboratory mortar mixer 1.0206.07 Screw out the adjusting screw The drum is lowered The distance de- creases Fastening screws Adjusting screw Note: The paddle and drum are subjected to a certain amount of wear as the sand possesses abrasive properties. The torque resistance decreases with increasing wear to the agita- tor, which is why the abovementioned adjustments should be made. -
Page 35: Calibration Of The Water Metering Unit
Laboratory mortar mixer 1.0206.07 For the fine adjust- ment of the calibra- tion value 4 (Default value 1.0) 13. Calibration of the water metering unit Ventilate the system The water metering unit should preferably be installed so that the lines (particularly the suction hose) are inclined in the flow direction, whereby automatic ventilation is en- sured. -
Page 36: Pump Calibration
Laboratory mortar mixer 1.0206.07 Display of the menu Display for the pump’s setup operational readiness (Pump in standby mode) (Pump in operating mode) (For further information see the pump handbook) Pump calibration Although the pump is calibrated ex works, slight deviations may occur for example, as a result of a change in sea level, which require a recalibration. -
Page 37: 200 Ml Test For The Mixer
Laboratory mortar mixer 1.0206.07 Adjust the value Calibrat. volume: ….ml • according to the determined weight value Save the value with the click wheel • The calibration is completed 200 ml test for the mixer You can check the proper functioning of the pump with this function:... -
Page 38: Warranty
15. Issue date of the operating instructions 3rd edition May 2010 16. Copyright The copyright remains with TESTING Bluhm & Feuerherdt GmbH These operating instructions are intended only for the operator and his/her personnel. It contains specifications and instructions that may not be replicated •... -
Page 39: Address Of The Manufacturer
Laboratory mortar mixer 1.0206.07 17. Address of the manufacturer Address of the manufacturer TESTING Bluhm & Feuerherdt GmbH TESTING Bluhm & Feuerherdt GmbH Motzener Str. 26b 12277 Berlin Telephone: + 49 (0)30 7109645-0 Fax: + 49 (0)30 7109645-98 e-mail: info@testing.de 18. -
Page 40: Checking And Adjustment
Laboratory mortar mixer 1.0206.07 18.3 Checking and adjustment Checking and adjustment Depending on the mortar mixer’s frequency of use, the dis Depending on the mortar mixer’s frequency of use, the distance between the stirrer and tance between the stirrer and the mixing bowl may need to be checked (see point 6.10 and 6.11) -
Page 41: Spare Parts - Acquisition And Customer Service
Fine wire fuse EI-0132 For technical queries and the supply of spare parts, please contact the following ad- dress directly: TESTING Bluhm & Feuerherdt GmbH Motzener Str. 26b 12277 Berlin Telephone: + 49 (0)30 7109645-0 Fax: + 49 (0)30 7109645-98 20. - Page 42 Laboratory mortar mixer 1.0206.07 EC Declaration of Conformity in accordance with the Machinery Directive 2006/42/EC Appendix II 1.A The manufacturer/distributor TESTING Bluhm & Feuerherdt GmbH Motzener Str. 26b 12277 Berlin hereby declares that the following product Product designation: Mortar mixer with program automation...
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- Page 49 7. High planetary motion (TARGET STATE 125 ± 10 min Electrical testing criteria 1. Software Version SV.: 2. Main switch 3. Functional testing ‘Manual operation’ 4. Functional testing ‘Automatic operation’ 5. Query: ‘Insert mixing vat’ 6. Query: ‘Mixing trough in mixing position’ 7. Function: ‘EMERGENCY STOP’...
- Page 50 1.0206.07 Test and measurement report DIN VDE (Association for Electrical, Electronic & Information Technologies) 57 100 – VDE 0701 DGUV (German Social Accident Insurance) Regulation 3 Acceptance of the test Testing after repair Device/type Article number Manufacturing number Mortar mixer 1.0206.07...
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