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Fayat BOMAG BPR 60/65 D Operating Instruction, Maintenance Instruction

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Operating Instruction
Maintenance Instruction
Original Operating Instructions
BPR 60/65 D
S/N 101 692 98 1001>
Reversible vibratory plate
www.discount-equipment.com
008 202 27 EN
© 09/2016

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Summary of Contents for Fayat BOMAG BPR 60/65 D

  • Page 1 Operating Instruction Maintenance Instruction Original Operating Instructions BPR 60/65 D S/N 101 692 98 1001> Reversible vibratory plate www.discount-equipment.com 008 202 27 EN © 09/2016...
  • Page 2 Discount-Equipment.com is your online resource for quality parts & equipment. Florida: 561-964-4949 Outside Florida TOLL FREE: 877-690-3101 Need parts? Click on this link: http://www.discount-equipment.com/category/5443-parts/ choose one of the options to help get the right parts and equipment you are looking for.

  • Page 3: Table Of Contents

    Table of contents Table of contents Introduction............................7 1.1 Foreword............................8 1.2 Machine type plate and engine type plate................10 Technical data............................11 2.1 Noise and vibration data......................14 2.1.1 Noise data..........................14 2.1.2 Vibration data..........................14 Concerning your safety........................15 3.1 Basic prerequisites........................
  • Page 4 Table of contents 3.10 Repair............................34 3.11 Signage............................35 Display and control elements......................39 Tests before taking into operation..................... 41 5.1 Notes on safety........................... 42 5.2 Visual inspections and function tests..................43 5.3 Checking the engine oil level..................... 44 5.4 Checking the fuel level, topping up fuel................... 45 5.5 Checking the rubber buffers......................
  • Page 5 Table of contents 8.10.4 Changing the oil in the exciter housing..................78 8.10.5 Checking the hydraulic oil level....................80 8.10.6 Checking, adjusting the valve clearance.................. 82 8.11 As required..........................85 8.11.1 Cleaning the machine....................... 85 8.11.2 Measures prior to extended shutdown period................85 Troubleshooting..........................

  • Page 6: Introduction

    Introduction Introduction BPR 60/65 D...

  • Page 7: Foreword

    Introduction – Foreword 1.1 Foreword BOMAG manufactures machines for earth, asphalt and refuse compaction, stabilizers/recyclers as well as planers and pavers. BOMAG’s vast experience in connection with state-of-the-art production and testing methods, such as lifetime tests of all important components and highest quality demands guar- antee maximum reliability of your machine.
  • Page 8 Introduction – Foreword In the course of technical development we reserve the right for technical modifications without prior notification. These operating and maintenance instructions are also available in other languages. Apart from that, you can also order the spare parts catalogue against the serial number of your machine.

  • Page 9: Machine Type Plate And Engine Type Plate

    Introduction – Machine type plate and engine type plate 1.2 Machine type plate and engine type plate Please enter here: Machine type (1): Serial number (2): Fig. 1: Machine type plate (example) Please enter here: Engine type (1): Engine number (2): Fig.

  • Page 10: Technical Data

    Technical data Technical data BPR 60/65 D...
  • Page 11 Technical data Dimensions Fig. 3 Dimensions standard 1153 1338 1653 (36.3) (45.4) (52.7) (65.1) (35.4) (17.7) (21.7) (25.6) (29.5) Dimensions in millimetres (Dimensions in inch) Weights Operating weight (CECE) (W) (970) (lbs) Operating weight (CECE) (W (1014) (lbs) Operating weight (CECE) (W (1038) (lbs) Basic weight...
  • Page 12 Technical data Weights "STONEGUARD" (special base plate for paving stones) (optional + 37 equipment) (+ 82) (lbs) ECONOMIZER (optional equipment) (+ 11) (lbs) Travel characteristics Max. working speed m/min (92) (ft/min) Max. working speed with “STONEGUARD” m/min (82) (ft/min) Max. gradability (depending on soil) Drive Engine manufacturer Hatz...

  • Page 13: Noise And Vibration Data

    Technical data – Noise and vibration data 2.1 Noise and vibration data The following noise and vibration data were determined in accord- ance with the following guidelines under equipment specific condi- tions and by using harmonized standards: EC Machine Directive edition 2006/42/EC Noise Emission Directive 2000/14/EC, Noise Protection Direc- tive 2003/10/EC Vibration Protection Directive 2002/44/EC...

  • Page 14: Concerning Your Safety

    Concerning your safety Concerning your safety BPR 60/65 D...

  • Page 15: Basic Prerequisites

    Concerning your safety – Basic prerequisites 3.1 Basic prerequisites 3.1.1 General This BOMAG machine has been built in compliance with the latest technical standard and complies with the applicable regulations and technical rules. However, dangers for persons and property may arise from this machine, if: it is used for purposes other than the ones it is intended for, it is operated by untrained personnel,...

  • Page 16: Personal Protective Equipment

    Concerning your safety – Basic prerequisites CAUTION! Danger of injury if failing to comply! Sections marked accordingly indicate a dangerous situation that could lead to fatal or severe injuries, if this warning is disregarded. NOTICE! Danger of material damage if failing to comply! Sections marked accordingly indicate possible dangers for machines or components.

  • Page 17: Intended Use

    Concerning your safety – Basic prerequisites Safety goggles To protect the eyes against airborne particles and fluid squirts. Face protection To protect the face against airborne particles and fluid squirts. Hard hat To protect the head against falling parts and to protect against injuries.
  • Page 18 Concerning your safety – Basic prerequisites Lifting tackle must be removed before starting work. Starting and operating the machine in explosive environments and in underground mining is prohibited. BPR 60/65 D...

  • Page 19: Definition Of Responsible Persons

    Concerning your safety – Definition of responsible persons 3.2 Definition of responsible persons 3.2.1 Operating company The operating company is the natural or juridical person who uses the machine or in who's name the machine is used. The operating company must make sure that the machine is only used for the purpose it is intended for and in strict compliance with the safety regulations mentioned in these operating and mainte- nance instructions.
  • Page 20 Concerning your safety – Definition of responsible persons have made himself familiar with the operation of the machine, be physically and psychologically able to drive and operate the machine. Persons under the influence of alcohol, medicine or drugs are not allowed to operate, service or repair the machine.

  • Page 21: Basic Safety Regulations For Safe Operation

    Concerning your safety – Basic safety regulations for safe operation 3.3 Basic safety regulations for safe operation 3.3.1 Remaining dangers, remaining risks Despite careful work and compliance with standards and regula- tions it cannot be ruled out that further dangers may arise when working with and handling the machine.

  • Page 22: Handling Fuels And Lubricants

    Concerning your safety – Handling fuels and lubricants 3.4 Handling fuels and lubricants 3.4.1 Preliminary remarks The operating company must ensure that all professional users have read and follow the corresponding safety data sheets for the individual fuels and lubricants. Safety data sheets provide valuable information about the following characteristics: Name of substance...

  • Page 23: Safety Regulations And Environmental Protection Regulations For Handling Diesel Fuel

    Concerning your safety – Handling fuels and lubricants 3.4.2 Safety regulations and environmental protection regulations for handling diesel fuel WARNING! Danger of burning by ignited diesel fuel! – Do not allow diesel fuel to come into contact with hot components. –...

  • Page 24: Safety Regulations And Environmental Protection Regulations For Handling Oil

    Concerning your safety – Handling fuels and lubricants 3.4.3 Safety regulations and environmental protection regulations for handling oil WARNING! Danger of burning by ignited oil! – Do not allow oil to come into contact with hot components. – Smoking and open fire is prohibited! –...

  • Page 25: Safety Regulations And Environmental Protection Regulations For Handling Hydraulic Oil

    Concerning your safety – Handling fuels and lubricants 3.4.4 Safety regulations and environmental protection regulations for handling hydraulic oil WARNING! Danger of injury caused by escaping pressure fluid! – Always depressurize the hydraulic system before starting work in the hydraulic system. –...

  • Page 26: Safety Regulations And Environmental Protection Regulations For Handling Battery Acid

    Concerning your safety – Handling fuels and lubricants 3.4.5 Safety regulations and environmental protection regulations for handling bat- tery acid WARNING! Danger of cauterization with acid! – Wear your personal protective equipment (pro- tective gloves, protective clothing, goggles). – Do not allow clothes, skin or eyes to come into contact with acid.

  • Page 27: Loading/Transporting The Machine

    Concerning your safety – Loading/transporting the machine 3.5 Loading/transporting the machine Make sure that persons are not endangered by the machine tipping or sliding off. Do not use damaged or in any other way impaired lashing points. Always use appropriate lifting and lashing means on the lifting and lashing points.

  • Page 28: Start-Up Procedure

    Concerning your safety – Start-up procedure 3.6 Start-up procedure 3.6.1 Prior to starting up Use only machines which are serviced at regular intervals. Become acquainted with the equipment, the indicators and control elements, the working principle of the machine and the working area.

  • Page 29: Operation

    Concerning your safety – Operation 3.7 Operation 3.7.1 Persons in the danger area Before taking up work, also after breaks, you should always con- vince yourself that the danger zone is free of persons or obstruc- tions. Give warning signals, if necessary. Stop work immediately if per- sons remain in the danger zone, despite the warning.

  • Page 30: Refuelling

    Concerning your safety – Refuelling 3.8 Refuelling Do not inhale any fuel fumes. Refuel only with the engine shut down. Do not refuel in closed rooms. No open fire, do not smoke. Ultra-low sulphur diesel fuel poses a higher risk of combustion caused by the static charging than diesel fuel with a higher sulphur content.

  • Page 31: Maintenance Work

    Concerning your safety – Maintenance work 3.9 Maintenance work 3.9.1 Preliminary remarks Comply with the maintenance work described in the operating and maintenance instructions, including the information concerning the replacement of parts. Maintenance work must only be performed by qualified and author- ized persons.

  • Page 32: After Maintenance Work

    Concerning your safety – Maintenance work 3.9.5 After maintenance work Reassemble all guards and protections. BPR 60/65 D...

  • Page 33: Repair

    Concerning your safety – Repair 3.10 Repair Identify a defect machine with a warning sign. Only operate the machine after it has been repaired. When replacing safety relevant components, only original spare parts must be used. Repairs must only be performed by an expert/qualified person. When performing welding work on the machine you should cover the fuel tank with insulating material.

  • Page 34: Signage

    Concerning your safety – Signage 3.11 Signage Keep stickers and decals in good and legible condition and comply with their meaning. Replace damaged and illegible stickers or decals immediately. BPR 60/65 D...
  • Page 35 Concerning your safety – Signage Fig. 8 Information sticker - Ultra-low sulphur fuel Information sticker - Lashing point Information sticker - Lifting point Information sticker - Throttle lever Information sticker - Handle Information sticker - Guaranteed sound capacity level Brief operating instructions BPR 60/65 D...
  • Page 36 Concerning your safety – Signage Warning sticker - Starter rope Fig. 9: Stickers on engine Maintenance sticker Fig. 10: Maintenance sticker BPR 60/65 D...
  • Page 37 Concerning your safety – Signage BPR 60/65 D...

  • Page 38: Display And Control Elements

    Display and control elements Display and control elements BPR 60/65 D...
  • Page 39 Display and control elements Fig. 11 Economizer display (optional equipment) Recoil starter Operating hour meter Starter switch Handle Throttle lever Locking pawl lever Steering rod height adjustment BPR 60/65 D...

  • Page 40: Tests Before Taking Into Operation

    Tests before taking into operation Tests before taking into operation BPR 60/65 D...

  • Page 41: Notes On Safety

    Tests before taking into operation – Notes on safety 5.1 Notes on safety If the following tests reveal damages or other faults, the machine must not be operated, until these deficiencies have been corrected. Safety installations and switches must neither be removed nor must they be made ineffective.

  • Page 42: Visual Inspections And Function Tests

    Tests before taking into operation – Visual inspections and function tests 5.2 Visual inspections and function tests Check fuel tank and lines for condition and leaks. Check bolted connections for tight fit. Check machine for contamination and damage. Check the hydraulic oil cooler for dirt. Check starter rope for chafing.

  • Page 43: Checking The Engine Oil Level

    Tests before taking into operation – Checking the engine oil level 5.3 Checking the engine oil level NOTICE! Danger of engine damage! – +Use only oil of the permitted specification Ä Chapter 8.3.1 „Engine oil“ on page 62. Protective equipment: Protective gloves Clean the area around the oil dipstick.

  • Page 44: Checking The Fuel Level, Topping Up Fuel

    Tests before taking into operation – Checking the fuel level, topping up fuel 5.4 Checking the fuel level, topping up fuel NOTICE! Danger of engine damage! – Monitor the entire refuelling process. – Contaminated fuel can cause malfunction or even damage of the engine. If necessary, fill in fuel through a screen filter.

  • Page 45: Checking The Rubber Buffers

    Tests before taking into operation – Checking the rubber buffers 5.5 Checking the rubber buffers Ä Chapter 6.4 „Park Park the machine in secured condition the machine in secured condition.“ on page 53. Allow the engine to cool down. Check all rubber buffers for tight fit, cracks and tear-offs. Replace damaged rubber buffers immediately.

  • Page 46: Operation

    Operation Operation BPR 60/65 D...

  • Page 47: Folding Down The Steering Rod

    Operation – Folding down the steering rod 6.1 Folding down the steering rod Pull the locking pawl lever (2) and fold down the steering rod. ð The steering rod can swing freely. Adjust the steering rod with the height adjustment (1) to the required height.

  • Page 48: Start The Engine

    Operation – Start the engine 6.2 Start the engine Exhaust fumes contain toxic substances and can damage your health, cause unconsciousness or even death. WARNING! Danger of poisoning by exhaust gases! – Do not inhale exhaust gases. – Avoid operation in closed or partly closed rooms, or ensure adequate ventilation when working in trenches.
  • Page 49 Operation – Start the engine Turn the ignition key to position "I". ð The warning buzzer sounds. Fig. 18 The starter switch is designed with a re-start lock. The ignition key must first be turned back to position "0" before a new starting attempt can be made.

  • Page 50: Operation

    Operation – Operation 6.3 Operation Operate the machine only with the steering rod folded down. Only use the steering rod to steer the machine. Guide the machine so that your hands do not hit against solid objects. CAUTION! Danger of injury caused by uncontrolled machine movement! –...
  • Page 51 Operation – Operation CAUTION! Danger of injury caused by the crushing of body parts! – When reversing, steer the machine from the side using the steering handle. Pull the handle back. ð The machines vibrates backwards with a speed which corresponds with the handle position.

  • Page 52: Park The Machine In Secured Condition

    Operation – Park the machine in secured condition. 6.4 Park the machine in secured condition. Park the machine on level and firm ground. Set the throttle lever to “MIN” position (idle speed). ð Vibration is shut down. Fig. 25 NOTICE! Danger of engine damage! –...

  • Page 53: Economizer

    Operation – ECONOMIZER 6.5 ECONOMIZER The ECONOMIZER informs the driver about the compaction status of the road subbase and enables the detection and selected re- compaction of weak spots. An acceleration sensor on the base plate measures the reaction of the subsoil to the base plate of the vibratory plate.

  • Page 54: Loading / Transporting The Machine

    Loading / transporting the machine Loading / transporting the machine BPR 60/65 D...

  • Page 55: Loading The Machine

    Loading / transporting the machine – Loading the machine 7.1 Loading the machine Loads must only be attached and hoisted by an expert / qualified person. Do not use damaged or in any other way impaired lifting points. Use only lifting gear and lifting tackle with sufficient load bearing capacity for the weight to be loaded.

  • Page 56: Lashing The Machine To The Transport Vehicle

    Loading / transporting the machine – Lashing the machine to the transport vehicle 7.2 Lashing the machine to the transport vehicle Do not use damaged or in any other way impaired lifting points. Always use appropriate lifting and lashing tackle on the lifting and lashing points.
  • Page 57 Loading / transporting the machine – Lashing the machine to the transport vehicle BPR 60/65 D...

  • Page 58: Maintenance

    Maintenance Maintenance BPR 60/65 D...

  • Page 59: Preliminary Remarks And Safety Notes

    Maintenance – Preliminary remarks and safety notes 8.1 Preliminary remarks and safety notes DANGER! Danger to life caused by an operationally unsafe machine! – The machine must only be serviced by quali- fied and authorized personnel. – Follow the safety regulations for maintenance Ä...

  • Page 60: Preparations / Concluding Work

    Maintenance – Preparations / concluding work 8.2 Preparations / concluding work Certain maintenance tasks require preparations and concluding activities. This includes e.g. opening and closing maintenance flaps and maintenance doors as well as securing certain components. After this work close all maintenance flaps and doors again and return all components to their operating condition.

  • Page 61: Fuels And Lubricants

    Maintenance – Fuels and lubricants 8.3 Fuels and lubricants 8.3.1 Engine oil 8.3.1.1 Oil quality The following engine oil specifications are permitted: API CD/CE/CF/CF-4/CG-4 or higher quality ACEA B2/E2 or higher quality Avoid mixing engine oils. 8.3.1.2 Oil viscosity Since engine oil changes its viscosity with the temperature, the ambient temperature at the operating location of the engine is of utmost importance when choosing the viscosity class (SAE-class).

  • Page 62: Mineral Oil Based Hydraulic Oil

    Maintenance – Fuels and lubricants 8.3.2.2 Winter fuel For winter operation use only winter diesel fuel, to avoid clogging because of paraffin separation. At very low temperatures disturbing paraffin separation can also be expected when using winter diesel fuel. Diesel fuels suitable for temperatures down to -44 °C (-47 °F) are available for Arctic climates.

  • Page 63: List Of Fuels And Lubricants

    Maintenance – List of fuels and lubricants 8.4 List of fuels and lubricants Assembly group Fuel or lubricant Filling quantity Summer Winter Observe the level mark! Engine oil SAE 10W-40 1.5 l Specification: Ä Chapter 8.3.1 „Engine oil“ on page 62 (0.4 gal us) SAE 15W-40 SAE 10W-30...

  • Page 64: Running-In Instructions

    Maintenance – Running-in instructions 8.5 Running-in instructions 8.5.1 General The following maintenance work must be performed when running in new machines or overhauled engines. 8.5.2 After 25 operating hours Ä Chapter 8.10.1 „Changing the Change the engine oil engine oil and cleaning the oil filter“ on page 74. Check, adjust the valve clearance Ä...

  • Page 65: Maintenance Table

    Maintenance – Maintenance table 8.6 Maintenance table Maintenance works Page Weekly 8.7.1 Checking, cleaning the water separator Monthly 8.8.1 Air filter maintenance 8.8.2 Cleaning the cooling fins and the cooling air intake openings 8.8.3 Battery service Semi-annually 8.9.1 Checking the oil level in the exciter housing 8.9.2 Servicing the V-belt 8.9.3...

  • Page 66: Weekly

    Maintenance – Weekly 8.7 Weekly 8.7.1 Checking, cleaning the water separator The service intervals for the water separator depend on the water content in the fuel and can therefore not be determined precisely. After taking the engine into operation you should check for signs of water and dirt initially every day.

  • Page 67: Monthly

    Maintenance – Monthly 8.8 Monthly 8.8.1 Air filter maintenance Contamination of the air filter depends mainly on the proportion of dust in the intake air, if necessary clean several times a day. NOTICE! Danger of engine damage! – Do not start the engine after having removed the air filter.

  • Page 68: Cleaning The Cooling Fins And The Cooling Air Intake Openings

    Maintenance – Monthly CAUTION! Danger of eye injuries caused by particles flying around! – Wear your personal protective equipment (safety gloves, protective working clothes, goggles). Blow the air filter out with dry compressed air (max. 5 bar (73 psi)) from inside to outside by moving the gun up and down inside the element, until it if free of dust.

  • Page 69: Battery Service

    Maintenance – Monthly 8.8.3 Battery service Maintenance free batteries also need care. Mainte- nance free only means that the fluid level does not need to be checked. Each battery suffers under self-discharge, which may, in not checked occasionally, even cause damage to the battery as a result of exhaustive discharge.

  • Page 70: Semi-Annually

    Maintenance – Semi-annually 8.9 Semi-annually 8.9.1 Checking the oil level in the exciter housing NOTICE! Components may get damaged! – Use only oil of the permitted specification Ä Chapter 8.4 „List of fuels and lubri- cants“ on page 64. Protective equipment: Working clothes Protective gloves Park the machine on level ground.

  • Page 71: Checking The Screw Joints On The Diesel Engine

    Maintenance – Semi-annually Checking the V-belt Check condition and tightness of V-belt. ð Compression measurement: 10 - 25 mm (0.59 - 0.98 in). The V-belt cannot be re-tightened. Replace the V-belt if it is damaged or if the compression measurement is exceeded. Fig.
  • Page 72 Maintenance – Semi-annually NOTICE! Components may get damaged! – Do not retighten the cylinder head fas- tening screws. – Do not retighten or adjust the setscrews on throttle control and injection system. Check all screw joints on the diesel engine for condition and tight fit, retighten if necessary.

  • Page 73: Annually

    Maintenance – Annually 8.10 Annually 8.10.1 Changing the engine oil and cleaning the oil filter Change the engine oil at the latest after 250 oper- ating hours. NOTICE! Danger of engine damage! – Change the oil only with the engine at oper- ating temperature.
  • Page 74 Maintenance – Annually Cleaning the oil filter Loosen the screw (1) for approx. five turns and pull the oil filter (2) out of the housing. Fig. 47 CAUTION! Danger of eye injuries caused by particles flying around! – Wear your personal protective equipment (safety gloves, protective working clothes, goggles).

  • Page 75: Replacing The Fuel Filter

    Maintenance – Annually Filling in engine oil Fill in fresh engine oil up to the bottom edge of the filling opening. After a short test run check the oil level on the dipstick; if nec- essary, top up to the top dipstick mark. Fig.

  • Page 76: Replacing The Starter Rope

    Maintenance – Annually 8.10.3 Replacing the starter rope Protective equipment: Working clothes Protective gloves Ä Chapter 6.4 „Park Park the machine in secured condition the machine in secured condition.“ on page 53. Allow the engine to cool down. Unscrew the fastening screws (1) and disassemble the recoil starter (2).

  • Page 77: Changing The Oil In The Exciter Housing

    Maintenance – Annually Pre-tension the coil by approx. 4 rotations in direction of arrow. Thereby place the starter rope into the recess in the coil . Fig. 55 CAUTION! Danger of injury caused by the starter handle hitting against your body! –...
  • Page 78 Maintenance – Annually Protective equipment: Working clothes Protective gloves Park the machine on level ground. Park the machine in secured condition Ä Chapter 6.4 „Park the machine in secured condition.“ on page 53. Clean the area around oil breather screw (1) and filling/drain plug (2).

  • Page 79: Checking The Hydraulic Oil Level

    Maintenance – Annually 8.10.5 Checking the hydraulic oil level Protective equipment: Protective gloves Park the machine in secured condition Ä Chapter 6.4 „Park the machine in secured condition.“ on page 53. Adjust the steering rod with height adjustment so that the area with the filler plug is horizontal.
  • Page 80 Maintenance – Annually Press the handle forward against the stop and hold it in this position. Fig. 64 Place a cloth underneath the bleeding screw to catch leaking oil. Slacken the bleeding screw. Wait until all air has escaped and then tighten the bleeding screw.

  • Page 81: Checking, Adjusting The Valve Clearance

    Maintenance – Annually 8.10.6 Checking, adjusting the valve clearance Perform this maintenance work at the latest after 250 operating hours NOTICE! Danger of engine damage! We recommend to have this work carried out by trained personnel or our after sales service. –...
  • Page 82 Maintenance – Annually Checking the valve clearance Valve clearance: Intake valve (IN) 0.20 mm (0.008 in) Exhaust valve (EX) 0.20 mm (0.008 in) Crank the engine, until the exhaust valve (EX) is fully open. Check the valve clearance on the intake valve (IN) with a feeler gauge (1), adjust if necessary.
  • Page 83 Maintenance – Annually Assemble covering (1) and air filter cover (2). After a short test run check the valve cover for leaks. Fig. 73 BPR 60/65 D...

  • Page 84: As Required

    Maintenance – As required 8.11 As required 8.11.1 Cleaning the machine Ä Chapter 6.4 „Park Park the machine in secured condition the machine in secured condition.“ on page 53. Allow the engine to cool down for at least 30 minutes. Open the protection hood.
  • Page 85 Maintenance – As required 8.11.2.2 Battery service during prolonged machine downtimes WARNING! Danger of injury caused by exploding gas mix- ture! – Remove the plugs before starting to recharge the battery. – Ensure adequate ventilation. – Smoking and open fire is prohibited! –...
  • Page 86 Maintenance – As required Check the oil levels. Clean the machine thoroughly. BPR 60/65 D...
  • Page 87 Maintenance – As required BPR 60/65 D...

  • Page 88: Troubleshooting

    Troubleshooting Troubleshooting BPR 60/65 D...

  • Page 89: Preliminary Remarks

    Troubleshooting – Preliminary remarks 9.1 Preliminary remarks Malfunctions are frequently caused by incorrect operation of the machine or insufficient maintenance. Whenever a fault occurs you should therefore thoroughly read these instruction on correct oper- ation and maintenance. If you cannot locate the cause of a fault or rectify it yourself by fol- lowing the trouble shooting chart, you should contact our customer service department.

  • Page 90: Starting The Engine With The Recoil Starter

    Troubleshooting – Starting the engine with the recoil starter 9.2 Starting the engine with the recoil starter Start the engine with the recoil starter only if the battery is defective, empty or missing. Exhaust fumes contain toxic substances and can damage your health, cause unconsciousness or even death.
  • Page 91 Troubleshooting – Starting the engine with the recoil starter Set the handle to position “0”. Fig. 76 Lightly pull the rope twice with the starter handle, until resist- ance can be felt (compression pressure). Guide the starter handle back to initial position. Fig.
  • Page 92 Troubleshooting – Starting the engine with the recoil starter BPR 60/65 D...

  • Page 93: Starting The Engine With Jump Leads

    Troubleshooting – Starting the engine with jump leads 9.3 Starting the engine with jump leads NOTICE! A wrong connection will cause severe damage in the electric system. – Bridge the machine only with a 12 Volt auxiliary battery. Open the protection hood and secure it to prevent unin- tended closing.

  • Page 94: Fuse Assignment

    Troubleshooting – Fuse assignment 9.4 Fuse assignment WARNING! Danger of injury by fire in the machine! – Do not use fuses with higher ampere ratings and do not bridge fuses. Pos. Amperage Designation Economizer fuse (optional equipment) 25 A Main fuse Fig.

  • Page 95: Engine Malfunctions

    Troubleshooting – Engine malfunctions 9.5 Engine malfunctions Malfunction Possible cause Remedy No or poor starting Fuel tank empty Check the fuel level, top up if necessary of engine Fuel filter clogged Check the fuel filter, replace if necessary Fuel lines leaking Check the fuel lines Incorrect valve clearance Check, adjust the valve clearance...
  • Page 96 Troubleshooting – Engine malfunctions Malfunction Possible cause Remedy Tank ventilation blocked Ensure sufficient ventilation of the tank Air in the fuel system Check the fuel system for air leaks. Check the ventilation valve. Engine looses Air filter dirty Clean, replace if necessary power and speed, Incorrect valve clearance Check, adjust the valve clearance...

  • Page 97: Malfunctions During Operation

    Troubleshooting – Malfunctions during operation 9.6 Malfunctions during operation Malfunction Possible cause Remedy The machines Air in the hydraulic system of the steering Release pressure from the steering rod vibrates forward with a strongly The oil level in the exciter shaft housing Check the oil level in the exciter shaft reduced speed is too low...

  • Page 98: Trouble Shooting Economizer

    Troubleshooting – Trouble shooting ECONOMIZER 9.7 Trouble shooting ECONOMIZER Fig. 82: Economizer display Malfunction Possible cause Remedy LED (a) flashing Switching on: The LED (a) flashes for approx 1 - 2 seconds after the vibration has bee switched on. Vibration frequency too low Acceleration sensor is not connected Check the connection of the acceleration sensor...
  • Page 99 Troubleshooting – Trouble shooting ECONOMIZER BPR 60/65 D...

  • Page 100: Disposal

    Disposal Disposal BPR 60/65 D...

  • Page 101: Final Shut-Down Of Machine

    Disposal – Final shut-down of machine 10.1 Final shut-down of machine If the machine can no longer be used and needs to be finally shut down you must carry out the following work and have the machine disassembled by an officially recognized specialist workshop. WARNING! Health hazard caused by fuels and lubricants! –...
  • Page 102 Discount-Equipment.com is your online resource for quality parts & equipment. Florida: 561-964-4949 Outside Florida TOLL FREE: 877-690-3101 Need parts? Click on this link: http://www.discount-equipment.com/category/5443-parts/ choose one of the options to help get the right parts and equipment you are looking for.

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