Related Manuals for Fayat BOMAG BPR 70
Summary of Contents for Fayat BOMAG BPR 70
- Page 1 Operating Instruction Maintenance Instruction Original Operating Instructions BPR 70/70 D S/N 101 695 31 1001> Reversible vibratory plate www.discount-equipment.com 008 204 53 EN © 01/2019...
- Page 2 Discount-Equipment.com is your online resource for quality parts & equipment. Florida: 561-964-4949 Outside Florida TOLL FREE: 877-690-3101 Need parts? Click on this link: http://www.discount-equipment.com/category/5443-parts/ choose one of the options to help get the right parts and equipment you are looking for.
- Page 3 WARNING: Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Always start and operate the engine in a well-ventilated area. If in an enclosed area, vent the exhaust to the outside. Do not modify or tamper with the exhaust system.
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Page 4: Table Of Contents
Table of contents Table of contents Introduction............................7 1.1 Foreword............................8 1.2 Machine type plate and engine type plate................10 Technical data............................11 2.1 Noise and vibration data......................14 2.1.1 Noise data..........................14 2.1.2 Vibration data..........................14 Concerning your safety........................15 3.1 Basic prerequisites........................ - Page 5 Table of contents 3.9.4 Cleaning work..........................33 3.9.5 After maintenance work......................34 3.10 Repair............................35 3.11 Signage............................36 Indicators and control elements......................41 4.1 Machine............................42 4.1.1 Handle............................42 4.1.2 Throttle lever..........................42 4.1.3 Starter switch..........................42 4.1.4 Operating hour meter......................... 43 4.1.5 Steering rod height adjustment....................
- Page 6 Table of contents 8.6.1 General............................75 8.6.2 After 25 operating hours......................75 8.7 Weekly............................76 8.7.1 Checking, cleaning the air filter....................76 8.7.2 Checking and cleaning the water separator................78 8.8 Semi-annually..........................79 8.8.1 Battery service........................... 79 8.9 Annually / every 250 operating hours..................80 8.9.1 Replacing the V-belt........................
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Page 7: Introduction
Introduction Introduction BPR 70/70 D... -
Page 8: Foreword
Introduction – Foreword 1.1 Foreword BOMAG manufactures machines for earth, asphalt and refuse compaction, stabilizers/recyclers as well as planers and pavers. BOMAG’s vast experience in connection with state-of-the-art production and testing methods, such as lifetime tests of all important components and highest quality demands guar- antee maximum reliability of your machine. - Page 9 Introduction – Foreword In the course of technical development we reserve the right for technical modifications without prior notification. These operating and maintenance instructions are also available in other languages. Apart from that, you can also order the spare parts catalogue against the serial number of your machine.
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Page 10: Machine Type Plate And Engine Type Plate
Introduction – Machine type plate and engine type plate 1.2 Machine type plate and engine type plate Please enter here: Machine type (1): Made by Designation Type Serial number (2): Nominal Power Operating Mass Year of Construction Serial-No. Patent Protection 56154 Boppard;GERMANY Made in Germany B-DEC-0270... -
Page 11: Technical Data
Technical data Technical data BPR 70/70 D... - Page 12 Technical data Dimensions Fig. 3 Dimensions standard 1030 1260 1540 1860 (40.6) (49.6) (60.6) (73.2) (38.6) (21.7) (27.6) (33.5) Dimensions in millimetres (Dimensions in inch) Weights Operating weight (CECE) (W) (1206) (lbs) Operating weight (CECE) (W (1257) (lbs) Operating weight (CECE) (W (1290) (lbs) Basic weight...
- Page 13 Technical data Weights Crank handle (optional equipment) (+ 7) (lbs) ECONOMIZER (optional equipment) (+ 11) (lbs) Travel characteristics Max. working speed m/min (92) (ft/min) Max. gradeability (depending on soil) Drive Engine manufacturer Hatz Type 1D81 Cooling Number of cylinders Rated power ISO 3046 (12.5) (hp) Rated speed...
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Page 14: Noise And Vibration Data
Technical data – Noise and vibration data 2.1 Noise and vibration data The following noise and vibration data were determined in accord- ance with the following guidelines under equipment specific condi- tions and by using harmonized standards: EU Machine Directive edition 2006/42/EU Noise Emission Directive 2000/14/EU, Noise Protection Direc- tive 2003/10/EU Vibration Protection Directive 2002/44/EU... -
Page 15: Concerning Your Safety
Concerning your safety Concerning your safety BPR 70/70 D... -
Page 16: Basic Prerequisites
Concerning your safety – Basic prerequisites 3.1 Basic prerequisites 3.1.1 General This machine has been built in compliance with the latest technical standard and complies with the applicable regulations and tech- nical rules. However, dangers for persons and property may arise from this machine, if: it is used for purposes other than the ones it is intended for, it is operated by untrained personnel,... -
Page 17: Personal Protective Equipment
Concerning your safety – Basic prerequisites CAUTION! Danger of injury if failing to comply! Sections marked accordingly indicate a dangerous situation that could lead to fatal or severe injuries, if this warning is disregarded. NOTICE! Danger of material damage if failing to comply! Sections marked accordingly indicate possible dangers for machines or components. -
Page 18: Intended Use
Concerning your safety – Basic prerequisites Safety goggles To protect the eyes against airborne particles and squirting fluids. Face protection To protect the face against airborne particles and squirting fluids. Hard hat To protect the head against falling parts and to protect against injuries. - Page 19 Concerning your safety – Basic prerequisites Examples for improper use are: dragging the machine along as a measure of transportation throwing the machine off the transport vehicle attaching an additional weight to the machine It is not permitted to stand on the machine while working. Lifting tackle must be removed before starting work.
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Page 20: Definition Of Responsible Persons
Concerning your safety – Definition of responsible persons 3.2 Definition of responsible persons 3.2.1 Operating company The operating company is the natural or juridical person who uses the machine or in who's name the machine is used. The operating company must make sure that the machine is only used for the purpose it is intended for and in strict compliance with the safety regulations mentioned in these operating and mainte- nance instructions. - Page 21 Concerning your safety – Definition of responsible persons have made himself familiar with the operation of the machine, be physically and psychologically able to drive and operate the machine. Persons under the influence of alcohol, medication or drugs are not allowed to operate, service or repair the machine.
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Page 22: Basic Safety Regulations For Safe Operation
Concerning your safety – Basic safety regulations for safe operation 3.3 Basic safety regulations for safe operation 3.3.1 Remaining dangers, remaining risks Despite careful work and compliance with standards and regula- tions it cannot be ruled out that further dangers may arise when working with and handling the machine. -
Page 23: Handling Fuels And Lubricants
Concerning your safety – Handling fuels and lubricants 3.4 Handling fuels and lubricants 3.4.1 Preliminary remarks The operating company must ensure that all professional users have read and follow the corresponding safety data sheets for the individual fuels and lubricants. Safety data sheets provide valuable information about the following characteristics: name of substance... -
Page 24: Safety Regulations And Environmental Protection Regulations For Handling Diesel Fuel
Concerning your safety – Handling fuels and lubricants 3.4.2 Safety regulations and environmental protection regulations for handling diesel fuel WARNING! Danger of burning by ignited diesel fuel! – Do not allow diesel fuel to come into contact with hot components. –... -
Page 25: Safety Regulations And Environmental Protection Regulations For Handling Oil
Concerning your safety – Handling fuels and lubricants 3.4.3 Safety regulations and environmental protection regulations for handling oil WARNING! Danger of burning by ignited oil! – Do not allow oil to come into contact with hot components. – Smoking and open fire is prohibited! –... -
Page 26: Safety Regulations And Environmental Protection Regulations For Handling Hydraulic Oil
Concerning your safety – Handling fuels and lubricants 3.4.4 Safety regulations and environmental protection regulations for handling hydraulic oil WARNING! Danger of injury caused by escaping pressure fluid! – Always depressurize the hydraulic system before starting work in the hydraulic system. –... -
Page 27: Safety Regulations And Environmental Protection Regulations For Handling Battery Acid
Concerning your safety – Handling fuels and lubricants 3.4.5 Safety regulations and environmental protection regulations for handling bat- tery acid WARNING! Danger of cauterization with acid! – Wear your personal protective equipment (pro- tective gloves, protective clothing, goggles). – Do not allow clothes, skin or eyes to come into contact with acid. -
Page 28: Safety Regulations And Environmental Protection Regulations When Handling Lubrication Grease
Concerning your safety – Handling fuels and lubricants 3.4.6 Safety regulations and environmental protection regulations when handling lubrication grease CAUTION! Health hazard caused by contact with lubrica- tion grease! – Wear your personal protective equipment (pro- tective gloves, safety goggles, protective clothing). -
Page 29: Loading/Transporting The Machine
Concerning your safety – Loading/transporting the machine 3.5 Loading/transporting the machine Make sure that persons are not endangered by the machine tipping or sliding off. Do not use damaged or in any other way impaired lashing points. Always use appropriate lifting and lashing means on the lifting and lashing points. -
Page 30: Start-Up Procedure
Concerning your safety – Start-up procedure 3.6 Start-up procedure 3.6.1 Prior to starting up Use only machines which are serviced at regular intervals. Become acquainted with the equipment, the indicators and control elements, the working principle of the machine and the working area. -
Page 31: Operation
Concerning your safety – Operation 3.7 Operation 3.7.1 Persons in the danger area Before taking up work, also after breaks, you should always con- vince yourself that the danger zone is free of persons or obstruc- tions. Give warning signals, if necessary. Stop work immediately if per- sons remain in the danger zone, despite the warning. -
Page 32: Refuelling
Concerning your safety – Refuelling 3.8 Refuelling Do not inhale any fuel fumes. Refuel only with the engine shut down. Do not refuel in closed rooms. No open fire, do not smoke. Ultra-low sulphur diesel fuel poses a higher risk of combustion caused by the static charging than diesel fuel with a higher sulphur content. -
Page 33: Maintenance Work
Concerning your safety – Maintenance work 3.9 Maintenance work 3.9.1 Preliminary remarks Adhere to the specified operating, maintenance and repair meas- ures. The machine must only be serviced by qualified personnel author- ised by the operating company. Keep unauthorised persons away from the machine. Perform maintenance work only with the engine shut down. -
Page 34: After Maintenance Work
Concerning your safety – Maintenance work 3.9.5 After maintenance work Reassemble all guards and protections. BPR 70/70 D... -
Page 35: Repair
Concerning your safety – Repair 3.10 Repair Identify a defect machine with a warning sign. Only operate the machine after it has been repaired. When replacing safety relevant components, only original spare parts must be used. Repairs must only be performed by an expert/qualified person. When performing welding work on the machine you should cover the fuel tank with insulating material. -
Page 36: Signage
Concerning your safety – Signage 3.11 Signage Keep stickers and signage in good and legible condition and comply with their meaning. Replace damaged and illegible stickers or signage immediately. START OPERATION STOP DIESEL before taking into operation weekly vor Inbetriebnahme wöchentlich avant la mise en service hebdomadairement... - Page 37 Concerning your safety – Signage Warning sticker - Follow operating instructions Fig. 10 Information sticker - Lashing point Fig. 11 Information sticker - Lifting point Fig. 12 Operation sticker - Travel lever Fig. 13 BPR 70/70 D...
- Page 38 Concerning your safety – Signage Operation sticker - Throttle lever Fig. 14 Instruction sticker - Wear ear protection / brief operating instruc- tions Fig. 15 Maintenance sticker DIESEL before taking into operation weekly vor Inbetriebnahme wöchentlich avant la mise en service hebdomadairement anterior a la puesta en servicio cada semana...
- Page 39 Concerning your safety – Signage Machine type plate (example) Made by Designation Type Nominal Power Operating Mass Year of Construction Serial-No. Patent Protection 56154 Boppard;GERMANY Made in Germany B-DEC-0271 Fig. 18 BPR 70/70 D...
- Page 40 Concerning your safety – Signage BPR 70/70 D...
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Page 41: Indicators And Control Elements
Indicators and control elements Indicators and control elements BPR 70/70 D... -
Page 42: Machine
Indicators and control elements – Machine 4.1 Machine 4.1.1 Handle Shift forward Forward travel Pull back Backward travel B-692-0224 Fig. 19 4.1.2 Throttle lever Position “STOP” Engine off STOP Position “MIN” Idle speed position Position “I” Medium load position Position “II” Full load position B-692-0225 Fig. -
Page 43: Operating Hour Meter
Indicators and control elements – Machine 4.1.4 Operating hour meter B-692-0217 Fig. 22 4.1.5 Steering rod height adjustment turn clockwise lift the steering rod turn anticlockwise lower the steering rod B-692-0218 Fig. 23 4.1.6 Locking pawl lever B-692-0219 Fig. 24 BPR 70/70 D... -
Page 44: Economizer Display
Indicators and control elements – Machine 4.1.7 ECONOMIZER display The ECONOMIZER displays the compaction status of the layer to be compacted. Ä Chapter 6.5 Description of display possibilities „ECONOMIZER“ on page 60. Optional equipment Fig. 25 BPR 70/70 D... -
Page 45: Engine
Indicators and control elements – Engine 4.2 Engine 4.2.1 Ventilation lever Press for approx. This will bleed the fuel system 15 seconds B-692-0157 Fig. 26 4.2.2 Decompression lever Position “closed” Engine has compression Normal operation Position “open” Engine has no compression Only for emergency starting with crank handle (optional equipment) and mainte- nance... - Page 46 Indicators and control elements – Engine BPR 70/70 D...
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Page 47: Checks Prior To Start Up
Checks prior to start up Checks prior to start up BPR 70/70 D... -
Page 48: Notes On Safety
Checks prior to start up – Notes on safety 5.1 Notes on safety If the following tests reveal damages or other defects, the machine must not be operated, until these deficiencies have been corrected. Do not operate the machine with defective indicators and control elements. -
Page 49: Visual Inspections And Function Tests
Checks prior to start up – Visual inspections and function tests 5.2 Visual inspections and function tests Check fuel tank and lines for condition and leaks. Check bolted connections for tight fit. Check machine for contamination and damage. Check the hydraulic oil cooler for dirt. BPR 70/70 D... -
Page 50: Checking The Engine Oil Level
Checks prior to start up – Checking the engine oil level 5.3 Checking the engine oil level NOTICE! Danger of engine damage! – +Use only oil of the permitted specification Ä Chapter 8.3.1 „Engine oil“ on page 70. B-SYM-1068 Fig. 29 Protective equipment: Working clothes Safety shoes... -
Page 51: Checking The Fuel Level; Topping Up Fuel
Checks prior to start up – Checking the fuel level; topping up fuel 5.4 Checking the fuel level; topping up fuel NOTICE! Danger of engine damage! – Monitor the entire refuelling process. – Contaminated fuel can cause malfunction or B-SYM-1069 even damage of the engine. -
Page 52: Checking The Rubber Buffers
Checks prior to start up – Checking the rubber buffers 5.5 Checking the rubber buffers B-SYM-1073 Fig. 33 Protective equipment: Working clothes Safety shoes Protective gloves Ä Chapter 6.4 „Parking the machine Park the machine safely in secured condition“ on page 59. Allow the engine to cool down. -
Page 53: Operation
Operation Operation BPR 70/70 D... -
Page 54: Folding Down The Steering Rod
Operation – Folding down the steering rod 6.1 Folding down the steering rod Pull the locking pawl lever (2) and fold down the steering rod. ð The steering rod can swing freely. Adjust the steering rod with the height adjustment (1) to the required height. -
Page 55: Starting The Engine
Operation – Starting the engine 6.2 Starting the engine Exhaust fumes contain toxic substances and can damage your health, cause unconsciousness or even death. WARNING! Danger of poisoning by exhaust gases! – Do not inhale exhaust gases. – Avoid operation in closed or partly closed rooms, or ensure adequate ventilation when working in trenches. - Page 56 Operation – Starting the engine Turn the ignition key to position “I”. ð The warning buzzer sounds. B-ELE-0070 Fig. 38 The starter switch is designed with a re-start lock. The ignition key must first be turned back to position “0” before a new starting attempt can be made.
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Page 57: Operation
Operation – Operation 6.3 Operation Operate the machine only with the steering rod folded down. Use only the steering rod to steer the machine. Guide the machine so that your hands do not hit against solid objects. Keep feet clear of the vibrating base plate. CAUTION! Danger of injury caused by uncontrolled machine movement! - Page 58 Operation – Operation CAUTION! Danger of injury caused by the crushing of body parts! – When reversing, steer the machine from the side using the steering handle. Pull the handle back. ð The machines vibrates backwards with a speed which B-692-0061 corresponds with the handle position.
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Page 59: Parking The Machine In Secured Condition
Operation – Parking the machine in secured condition 6.4 Parking the machine in secured condition Drive the machine onto level and firm ground. Move the handle back to position “0”. ð The machine stops and vibrates on the spot. B-692-0059 Fig. -
Page 60: Economizer
Operation – ECONOMIZER 6.5 ECONOMIZER The ECONOMIZER informs the driver about the compaction status of the road subbase and enables the detection and selected re- compaction of weak spots. An acceleration sensor on the base plate measures the reaction of the subsoil to the base plate of the machine. -
Page 61: Loading / Transporting The Machine
Loading / transporting the machine Loading / transporting the machine BPR 70/70 D... -
Page 62: Loading The Machine
Loading / transporting the machine – Loading the machine 7.1 Loading the machine Loads must only be attached and hoisted by an expert / qualified person. Do not use damaged or in any other way impaired lifting points. Use only lifting and lashing tackle with sufficient load bearing capacity for the weight to be loaded. -
Page 63: Lashing The Machine To The Transport Vehicle
Loading / transporting the machine – Lashing the machine to the transport vehicle 7.2 Lashing the machine to the transport vehicle Do not use damaged or in any other way impaired lifting points. Always use appropriate lifting and lashing tackle on the lifting and lashing points. - Page 64 Loading / transporting the machine – Lashing the machine to the transport vehicle BPR 70/70 D...
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Page 65: Maintenance
Maintenance Maintenance BPR 70/70 D... -
Page 66: Preliminary Remarks And Safety Notes
Maintenance – Preliminary remarks and safety notes 8.1 Preliminary remarks and safety notes DANGER! Danger to life caused by an operationally unsafe machine! – The machine must only be serviced by quali- fied and authorized personnel. – Follow the safety regulations for maintenance Ä... -
Page 67: Preparations/Concluding Work
Maintenance – Preparations/concluding work 8.2 Preparations/concluding work Certain maintenance tasks require preparations and concluding activities. This includes e.g. opening and closing maintenance flaps and maintenance doors as well as securing certain components. After this work close all maintenance flaps and doors again and return all components to their operating condition. -
Page 68: Bleeding The Fuel System
Maintenance – Preparations/concluding work 8.2.1.2 Closing the protection hood To fasten the protection hood, use only the prescribed original screws. Always screw in and tighten all screws and their washers. Protective equipment: Working clothes Protective gloves Loosen the screw (1) on both sides. Close the protection hood. - Page 69 Maintenance – Preparations/concluding work Protective equipment: Working clothes Safety shoes Protective gloves Allow the engine to cool down. Check the engine oil level, top up if necessary. The fuel tank must be full when bleeding. Check the fuel level, top up if necessary. Press the ventilation lever for approx.
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Page 70: Fuels And Lubricants
Maintenance – Fuels and lubricants 8.3 Fuels and lubricants 8.3.1 Engine oil 8.3.1.1 Oil quality The following engine oil specifications are permitted: API CF/CH-4 or higher quality ACEA B3/E4 or higher quality Avoid mixing engine oils. 8.3.1.2 Oil viscosity Since engine oil changes its viscosity with the temperature, the ambient temperature at the operating location of the engine is of utmost importance when choosing the viscosity class (SAE-class). -
Page 71: Oil For Exciter Shaft Housing
Maintenance – Fuels and lubricants 8.3.2.2 Winter fuel For winter operation use only winter diesel fuel, to avoid clogging because of paraffin separation. At very low temperatures disturbing paraffin separation can also be expected when using winter diesel fuel. Diesel fuels suitable for temperatures down to -44 °C (-47 °F) are available for Arctic climates. - Page 72 Maintenance – Fuels and lubricants The viscosity index must be at least 150 (observe information of manufacturer). BPR 70/70 D...
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Page 73: List Of Fuels And Lubricants
Maintenance – List of fuels and lubricants 8.4 List of fuels and lubricants Assembly group Fuel or lubricant Filling quantity Summer Winter Observe the level mark! Engine oil SAE 10W-40 1.9 l Specification: Ä Chapter 8.3.1 „Engine oil“ on page 70 (0.5 gal us) SAE 15W-40 SAE 10W-30... -
Page 74: Maintenance Table
Maintenance – Maintenance Table 8.5 Maintenance Table Maintenance works Page Running-in instructions 8.6.1 General 8.6.2 After 25 operating hours Weekly 8.7.1 Checking, cleaning the air filter 8.7.2 Checking and cleaning the water separator Semi-annually 8.8.1 Battery service Annually / every 250 operating hours 8.9.1 Replacing the V-belt 8.9.2... -
Page 75: Running-In Instructions
Maintenance – Running-in instructions 8.6 Running-in instructions 8.6.1 General The following maintenance work must be performed when running in new machines or overhauled engines. 8.6.2 After 25 operating hours Ä Chapter 8.9.3 „Changing engine oil Change the engine oil and oil filter element“ on page 84. Check the valve clearance, adjust if necessary Ä... -
Page 76: Weekly
Maintenance – Weekly 8.7 Weekly 8.7.1 Checking, cleaning the air filter NOTICE! Danger of engine damage! – Do not start the engine after having removed the air filter. B-SYM-1074 – If necessary, the air filter may be cleaned up to Fig. - Page 77 Maintenance – Weekly CAUTION! Danger of eye injuries caused by particles flying around! – Wear your personal protective equipment (safety gloves, protective working clothes, goggles). Blow the air filter out with dry compressed air (max. 5 bar (73 psi)) from inside to outside by moving the gun up and down inside the element, until it is free of dust.
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Page 78: Checking And Cleaning The Water Separator
Maintenance – Weekly 8.7.2 Checking and cleaning the water separator The service intervals for the water separator depend on the water content in the fuel and can therefore not be determined precisely. After taking the engine into operation you should B-SYM-1075 check for signs of water and dirt initially every day. -
Page 79: Semi-Annually
Maintenance – Semi-annually 8.8 Semi-annually 8.8.1 Battery service Maintenance free batteries also need care. Mainte- nance free only means that the fluid level does not need to be checked. Every battery has a self-discharge, which may, if B-SYM-1077 not checked occasionally, even cause damage to Fig. -
Page 80: Annually / Every 250 Operating Hours
Maintenance – Annually / every 250 operating hours 8.9 Annually / every 250 operating hours 8.9.1 Replacing the V-belt Protective equipment: Working clothes Safety shoes Protective gloves Ä Chapter 6.4 „Parking the machine Park the machine safely in secured condition“ on page 59. Allow the engine to cool down. - Page 81 Maintenance – Annually / every 250 operating hours Check the centre distance (x) between the centrifugal clutch (1) and the V-belt pulley (2). ð Nominal value: 418 ± 1 mm (16.5 ± 0.04 in) If the centre distance is incorrect, contact our customer service.
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Page 82: Checking, Adjusting The Valve Clearance
Maintenance – Annually / every 250 operating hours Protective equipment: Working clothes Hearing protection Safety shoes Special tool: Sirometer Park the machine on a rubber mat. Ä Chapter 6.2 „Starting the Start the engine engine“ on page 55. Run the machine at maximum speed for one minute. Check the base plate’s frequency with a suitable measuring instrument (e.g. - Page 83 Maintenance – Annually / every 250 operating hours Check the position of the decompression lever, if necessary move it to the initial position. Fig. 74 Remove the valve cover with the seal. Fig. 75 Checking the valve clearance Valve clearance: Intake valve (IN) 0.30 mm (0.012 in) Exhaust valve (EX)
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Page 84: Changing Engine Oil And Oil Filter Element
Maintenance – Annually / every 250 operating hours Adjusting the valve clearance Loosen screw (3) on the rocker arm. Adjust the screw (2), until the feeler gauge (1) can be inserted and pulled out with a barely noticeable resistance after the hexagon nut (3) has been tightened. Fig. - Page 85 Maintenance – Annually / every 250 operating hours Protective equipment: Working clothes Protective gloves Safety goggles Park the machine in secured condition Ä Chapter 6.4 „Parking the machine in secured condition“ on page 59. Draining off engine oil Clean the area around the dipstick and pull the dipstick out. Fig.
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Page 86: Replacing The Fuel Filter
Maintenance – Annually / every 250 operating hours Filling in engine oil Fill in fresh engine oil through the filler opening. Push the dipstick in. After a short test run, check the oil level on the dipstick, top up oil if necessary. Fig. -
Page 87: Replacing The Air Filter
Maintenance – Annually / every 250 operating hours Fill the fuel tank. Ä Chapter 8.2.2 Bleed the fuel system before starting „Bleeding the fuel system“ on page 68. After a short test run check fuel filter and fuel lines for leaks. Dispose of fuel and fuel filter in an environmentally friendly way. -
Page 88: Changing The Oil In The Exciter Housing
Maintenance – Annually / every 250 operating hours 8.9.6 Changing the oil in the exciter housing NOTICE! Components may get damaged! – Use only oil of the permitted specification Ä Chapter 8.4 „List of fuels and lubri- cants“ on page 73. –... - Page 89 Maintenance – Annually / every 250 operating hours Stand the machine horizontally and check the oil level. ð Nominal value: Bottom edge of filling / drain bore. Clean bleeding screw (1) and filling / drain plug (2) and install with low-strength sealing agent (e.g. spare parts number: 009 700 16).
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Page 90: Checking The Hydraulic Oil Level
Maintenance – Annually / every 250 operating hours 8.9.7 Checking the hydraulic oil level Protective equipment: Working clothes Protective gloves Ä Chapter 6.4 Park the machine in secured condition „Parking the machine in secured condition“ on page 59. Adjust the steering rod with height adjustment so that the area with the filler screw is horizontal. - Page 91 Maintenance – Annually / every 250 operating hours Press the handle forward against the stop and secure it using suitable means. Fig. 92 Place a cloth underneath the bleeding screw to collect leaking oil. Slacken the bleeding screw. Wait until all air has escaped and then tighten the bleeding screw.
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Page 92: Lubricating The Machine
Maintenance – Annually / every 250 operating hours 8.9.8 Lubricating the machine Protective equipment: Working clothes Safety shoes Protective gloves Park the machine safely Ä Chapter 6.4 „Parking the machine in secured condition“ on page 59. Unscrew the four fastening screws (1) and remove the cover (2). -
Page 93: Every 2 Years / Every 500 Operating Hours
Maintenance – Every 2 years / every 500 operating hours 8.10 Every 2 years / every 500 operating hours 8.10.1 Changing the hydraulic oil Protective equipment: Working clothes Protective gloves Ä Chapter 6.4 Park the machine in secured condition „Parking the machine in secured condition“ on page 59. Adjust the steering rod with height adjustment so that the area with the filler screw is horizontal. - Page 94 Maintenance – Every 2 years / every 500 operating hours NOTICE! Components may get damaged! – Use only oil of the permitted specifica- tion. Fill in hydraulic oil up to the mark on the steering rod head. Mark: approx. 40 mm (1.6 in) below the filler opening Fig.
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Page 95: As Required
Maintenance – As required 8.11 As required 8.11.1 Cleaning the machine Protective equipment: Working clothes Safety shoes Protective gloves Ä Chapter 6.4 „Parking the machine Park the machine safely in secured condition“ on page 59. Allow the engine to cool down for at least 30 minutes. NOTICE! Electric components can be damaged by water entering into the system! -
Page 96: Servicing The V-Belt
Maintenance – As required In case of damp or oily contamination you should consult our customer service department. 8.11.3 Servicing the V-belt Preparations Protective equipment: Working clothes Protective gloves Park the machine in secured condition Ä Chapter 6.4 „Parking the machine in secured condition“ on page 59. Allow the engine to cool down. -
Page 97: Checking The Oil Level In The Exciter Housing
Maintenance – As required 8.11.4 Checking the oil level in the exciter housing NOTICE! Components may get damaged! – Use only oil of the permitted specification Ä Chapter 8.4 „List of fuels and lubri- cants“ on page 73. – Do not use low-ash engine oils for the exciter shaft housing. - Page 98 Maintenance – As required 8.11.5.2 Battery service during prolonged machine downtimes WARNING! Danger of injury caused by exploding gas mix- ture! – Remove the plugs before starting to recharge the battery. – Ensure adequate ventilation. – Smoking and open fire is prohibited! –...
- Page 99 Maintenance – As required Check the oil levels. Clean the machine thoroughly. BPR 70/70 D...
- Page 100 Maintenance – As required BPR 70/70 D...
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Page 101: Troubleshooting
Troubleshooting Troubleshooting BPR 70/70 D... -
Page 102: Preliminary Remarks
Troubleshooting – Preliminary remarks 9.1 Preliminary remarks Malfunctions are frequently caused by incorrect operation of the machine or insufficient maintenance. Whenever a fault occurs you should therefore thoroughly read these instructions on correct operation and maintenance. If you cannot locate the cause of a fault or rectify it yourself by fol- lowing the trouble shooting chart, you should contact our customer service department. -
Page 103: Emergency Starting With Crank Handle
Troubleshooting – Emergency starting with crank handle 9.2 Emergency starting with crank handle Start the engine with the crank handle only if the battery is defective, empty or missing. Optional equipment Exhaust fumes contain toxic substances and can damage your health, cause unconsciousness or even death. - Page 104 Troubleshooting – Emergency starting with crank handle Set the handle to position “0”. B-692-0059 Fig. 113 Turn the ignition key to position “I”. ð The warning buzzer does not sound. With the ignition key in position “I” the battery is charged when the engine is running, as long as the battery voltage is at least 9 V.
- Page 105 Troubleshooting – Emergency starting with crank handle Grip the crank handle with both hands as shown. Turn the crank handle with both hands slowly in the direction of the arrow until it engages. CAUTION! Danger of injury caused by uncontrolled machine movement! –...
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Page 106: Starting The Engine With Jump Leads
Troubleshooting – Starting the engine with jump leads 9.3 Starting the engine with jump leads NOTICE! A wrong connection will cause severe damage in the electric system. – Bridge the machine only with a 12 Volt auxiliary battery. Open the protection hood and secure it to prevent unin- tended closing. -
Page 107: Fuse Assignment
Troubleshooting – Fuse assignment 9.4 Fuse assignment WARNING! Danger of injury by fire in the machine! – Do not use fuses with higher ampere ratings and do not bridge fuses. Pos. Amperage Designation 25 A Main fuse Economizer fuse (optional equipment) Fig. -
Page 108: Engine Malfunctions
Troubleshooting – Engine malfunctions 9.5 Engine malfunctions Fault Possible cause Remedy The engine is hard Fuel tank empty Check the fuel level, top up if necessary to start or does not Fuel filter clogged Check the fuel filter, replace if necessary start at all Fuel lines leaking Check the fuel lines... - Page 109 Troubleshooting – Engine malfunctions Fault Possible cause Remedy The fuel shut-off valve has triggered auto- Check the engine oil level, top up if nec- matically essary. Check the fuel level, top up if necessary. If necessary, check other causes for trig- gering.
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Page 110: Malfunctions During Operation
Troubleshooting – Malfunctions during operation 9.6 Malfunctions during operation Fault Possible cause Remedy The machines Air in the hydraulic system of the steering Release pressure from the steering rod vibrates forward with a strongly The oil level in the exciter shaft housing Check the oil level in the exciter shaft reduced speed is too high... -
Page 111: Trouble Shooting Economizer
Troubleshooting – Trouble shooting ECONOMIZER 9.7 Trouble shooting ECONOMIZER Fig. 122: Economizer display Fault Possible cause Remedy LED (a) flashes Switching on: The LED (a) flashes for approx 1 - 2 seconds after the vibration has been switched on. Vibration frequency too low. LED (a) lights up No vibration detected. - Page 112 Troubleshooting – Trouble shooting ECONOMIZER BPR 70/70 D...
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Page 113: Disposal
Disposal Disposal BPR 70/70 D... -
Page 114: Final Shut-Down Of Machine
Disposal – Final shut-down of machine 10.1 Final shut-down of machine If the machine can no longer be used and needs to be finally shut down you must carry out the following work and have the machine disassembled by an officially recognized specialist workshop. WARNING! Health hazard caused by fuels and lubricants! –... -
Page 115: List Of Special Tools
List of special tools List of special tools BPR 70/70 D... - Page 116 List of special tools Sirometer Measuring instrument for speed and frequency BOMAG 059 710 02 Fig. BPR 70/70 D...
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