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Summary of Contents for MDC MOD BOX 2021
- Page 1 MOD BOX OFFROAD CAMPER TRAILER OWNER’S MANUAL EDITION: 2021 - Version 1 www.marketdirect.com.au * January 2020 AU Model shown. Phone: 1300 494 494 Copyright © Market Direct Group Pty Ltd 2021 All Rights Reserved...
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Page 2: Table Of Contents
Vehicle Electrical Requirements ........9 Site Power ................18 Brake Controller ..............9 Operating the Jockey Wheel ........19 Correct Vehicle Wiring for MDC Campers ....9 Preparing for Bad Weather ........... 19 Trailer Lights Australia ............. 10 Storage & Care ..............20 Charging Camper ............... - Page 3 Water Pumps ............... 26 Connecting the Gas ............26 Useful Accessories ............26 Levelling Blocks ..............26 Wheel Chocks ..............27 Covers ..................27 Stone Protection ..............27 Trouble Shooting ..............28 Electrical ................28 Water..................29 Gas ................... 29 Brakes ..................
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Page 4: Use Of Product
Copyright © Market Direct Group Pty Ltd 2021 All Rights Reserved All files and information contained in this Owner’s Manual are copyright by Market Direct Group Pty Ltd, and may not be duplicated, copied, modified, or adapted, in any way without our written permission. Our Owner’s Manual may contain our service marks or trademarks as well as those of our affiliates or other companies, in the form of words, graphics, and logos. -
Page 5: My Modbox
BUILD DATE: TARE: ATM: TYRE SIZE: DEALER: DISCLAIMER: By receiving this handbook, you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC ® www.marketdirect.com.au Ph: 1300 494 494... -
Page 6: Section 1. Introduction
Off road caravanning is a rewarding way to travel and see our great country. Owning an AusRV Caravan or Hybrid Caravan will afford you the opportunity to travel to remote places and stay in comfort. It is the intention of MDC for you to have the best possible owner experience and enjoy the great outdoors. -
Page 7: Terminology & Abbreviations
Positive toe, or toe in, is the front of the wheel pointing towards the centreline of the vehicle. Toe can be measured in linear units, at the front or rear of the tyre, or as an angular deflection. In the case of MDC products, the “toe in”... -
Page 8: Specifications
BR AK ES 4WD 12” electric brakes plus additional hand brake included WHE E LS / TY RE S 3 x 265/75/16 Goodride tyres with 6 stud MDC black alloy rims HITC H Offroad polyblock hitch S TRU CTU RE... -
Page 9: Store Locations
1246 South Rd Clovelly Park SA 5042 NATIONAL TOLL FREE WARRANTY HOTLINE SPARE PARTS 1300 4X4 4X4 1300 MDC CARE 1300 MDC PARTS 1300 494 494 1300 632 2273 1300 632 72787 Bearings and Seals Bearings are a consumable item should be removed, inspected, and repacked with grease every 5,000km and replaced every 10,000km as best practice. -
Page 10: Safety Information
The industry optimum ball weight on a camper is between 9 and 11% of the total camper weight. MDC campers fit into this category and 10% should be used as the starting point. -
Page 11: Jacking Your Camper
Jacking Your Camper Your trailer is fitted with purpose built jacking points and from January 2021 supplied with a suitable jack. An appropriately rated bottle jack is an acceptable alternative, however when using the jacking point beneath the trailing arm, ensure the jack is of a retracted height that will fit under the jacking point when the tyre is deflated. •... -
Page 12: Electrical Safety
Electrical Safety Warning Failure To Follow These Instructions May Result In Death Or Serious Injury! When working with electrical equipment or lead acid batteries, have someone nearby in case of an emergency. Study and follow all the battery manufacturer’s specific precautions when installing, using, and servicing the battery connected to the inverter. -
Page 13: Vehicle Electrical Requirements
MDC products, the breakaway is powered by the house batteries in the camper. For this purpose and Anderson plug connection is fitted to all MDC campers on the drawbar. Your vehicle will need to be fitted with a power supply to a 50 amp Anderson plug near the towbar so the trailer can be connected. -
Page 14: Trailer Lights Australia
This wiring is for the ModBox Trailer Lights Australia Plug type – 7 Pin Flat (7 pin round by request) Pin 1 Yellow Left Indicator Pin 2 Black Reversing Signal Pin 3 White Earth Return Pin 4 Green Right Indicator Pin 5 Blue Service Brakes... -
Page 15: Gas & Appliance Safety
Gas & Appliance Safety Gas Certification Your Camper has been supplied gas tested and certified. Any additions or alterations to the gas system must be performed by an authorised person and will require re-certification and testing. Also note any alterations may affect your warranty on both the system and appliances. -
Page 16: Rated Shackles
Gas Appliance Safety • Gas appliances are certified and have a flame safeguard feature to stop gas flow in the event of the flame going out. Never interfere with this function or replace appliances with a non-certified type. • Slide-out kitchens with cookers should only be operated with an annex fully erected. Failing to do so may affect the safety and operation of the gas appliance. -
Page 17: Using The Camper
Using the Camper WARNING: BALL LOADING (DOWNWARD LOAD ON TOW HITCH) MUST NOT EXCEED 200KG OR THE MAXIMUM ALLOWABLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR RATING, WHICH EVER IS THE LOWEST. Exceeding these limits may result in an accident causing serious injury or death and/or property damage. -
Page 18: Tyre Pressures
Tyre Pressures Tyre pressures have a large effect on the handling of your camper. Tyres that are under the recommended pressure for the campers’ actual weight can cause a dangerous sway. It is important to follow the correct pressure guide. The guide below indicates pressure for the axle load stated or GTM not the ATM which includes ball weight. -
Page 19: Hitches
Hitches Towing with Trucks If you intend to tow your caravan with a truck or heavy commercial vehicle you should fit a hitch system to minimise the lash effect of the commercial suspension and distance from the rear axle to the tow point. Truck suspension can be harsh, particularly in off road conditions. -
Page 20: Canvas Care
Canvas Care Seasoning the Canvas The process of seasoning your canvas before use is an important one but fortunately an easy process. This process is best done on a warm sunny day with no rain expected. • Set up your camper and annex with all doors and windows zipped up and closed •... -
Page 21: Care Of Paint And Surfaces
Care of Paint and Surfaces Paintwork The paint coatings on your camper are no different to that of your car in that they need regular care and maintenance. Washing: Only use mild detergents free of ammonia when washing your camper. Always check the label to ensure the washing solution is nonabrasive, contains no ammonia or caustics. -
Page 22: Setting Up Your Camper
Setting up your Camper Choosing a Spot to Set Up When choosing a spot to set up your camper, start with a flat area with no overhanging trees. Birds and bats occupying trees can defecate leaving droppings on your camper that can damage paint and canvas and leaves and sap can also taint the canvas. -
Page 23: Operating The Jockey Wheel
Operating the Jockey Wheel The rated load capacity of a jockey wheel is achieved when the jockey wheel is retracted to its lowest position When moving the trailer on the jockey wheel, always lower it as far as possible but still allowing the wheel to swivel as you steer the trailer. -
Page 24: Storage & Care
Storage & Care Long Term Storage To maximise the life of your camper you should consider additional protection from the elements. UV light and moisture can have an adverse effect on materials when left unprotected outside. This section outlines some of the things you can do as an owner to protect your investment. -
Page 25: Brakes And Handbrake - Electric
Brakes and Handbrake - Electric Features Your trailer is fitted with electric brakes that require a brake controller that can be operated from the driver’s seat. 1. Manual adjusted to provide the correct braking capability for varying road, off-road and load conditions. 2. -
Page 26: Correct Use Of Your Electric Brakes
Correct Use of Your Electric Brakes Your trailer brakes are designed to work in synchronisation with your tow vehicle brakes. Never use your tow vehicle or trailer brakes alone to stop the combined load. Your trailer and tow vehicle will seldom have the correct amperage flow to the brake magnets to give you comfortable, safe braking unless you make proper brake system adjustments. -
Page 27: Magnets
It is important to replace both shoes on each brake and both brakes of the same axle. This is necessary to retain the “balance” of your brakes. Be sure to replace your shoes only with genuine MDC parts available from our outlets. -
Page 28: Wheels And Tyres
Wheels and Tyres Highway Your camper is fitted with 16” wheels and 265/75 R16 Goodride Tyres. The tyres are a “Light Truck” tyre with a mud terrain tread and a maximum load rating on single axle of 1550kg at 80psi. Recommended highway pressure at tare weight of the camper is 20psi Recommended highway pressure at ATM is 32psi Off Road... -
Page 29: Electrical Systems
MDC accepts no liability for any personal injury, damages or loss as a result of unqualified or untrained persons repairing or altering the electrical systems on this product. If in doubt call your local MDC outlet or phone: 1300 831407 Battery Care Your camper is fitted with 100Ah AGM Batteries. -
Page 30: Gas & Water Systems
Gas & Water Systems Hot Water System If your camper came with a Country Comfort portable hot water system, please refer to the owner manual or their website for more information. https://countrycomfortlpggas.com.au/ Water Pumps The pump when switched on is activated by the release of pressure at the tap and will pump water continuously until the tap is turned off and pressure restored. -
Page 31: Wheel Chocks
Useful Accessories Wheel Chocks Wheel chocks are an important safety device when leaving your trailer parked on even the slightest incline. On level ground it is recommended to chock both sides of the wheel. On a hill you should chock the wheels on the downhill side ensuring the chocks Covers Hard floor campers and caravans will benefit greatly from a storage cover. -
Page 32: Trouble Shooting
Trouble Shooting Electrical www.marketdirect.com.au Ph: 1300 494 494... -
Page 33: Water
Trouble Shooting Water Problem Possible Cause Remedy No power from control panel Check circuit breaker Flat Battery Charge battery Pump not working (no noise) Faulty pressure switch Replace pump, Contact dealer for replacement Bad electrical connection Check connections with multimeter or test light Airlock in water lines Turn on tap and hold finger over nozzle for 5 seconds and release. -
Page 34: Brakes
Trouble Shooting Brakes Problem Possible Cause Remedy Open Circuits Find and correct Severe under adjustments Adjust brakes No Brakes Faulty controller Test and correct/replace Short circuits Find and correct Great or oil on linings or magnets Clean or replace Corroded connection Clean or replace connectors Worn lining or magnets Replace... -
Page 35: Handy Tips
Handy Tips Driving Off Road Towing your camper off road adds many dimensions to the driver’s responsibilities and factors to be considered. When travelling remote always carry sufficient spare parts and supplies to cater for a “worst case scenario.” Always perform suggested preventative maintenance and daily checks. Minimum trailer spares would consist of: •... -
Page 36: Trip Planning
Protecting the environment Remote areas and National Parks are sensitive areas and all precautions should be taken not to damage tracks, interfere with flora and fauna and not to contaminate the area. In sensitive areas it is advisable to use grey water tanks and contained toilets. -
Page 37: Warranty Statement
Warranty Statement These Warranty Terms form part of the contract between you and Market Direct Group Pty Ltd (ACN 115 038 483) (“we” or “us”) for the purchase of your new Off-road Caravan or Camper Trailer. Please read these Warranty Terms carefully. - Page 38 Any affiliates, representatives, associates, agents, suppliers, resellers or similar of ours have no authority to approve or deny warranty claims on behalf of us. We shall not be liable, (in part or whole) for any warranties, either express or implied, made by agents or resellers unless we give an express written agreement to be bound by such a warranty, and such liability shall be strictly limited to the extent of that written agreement.
- Page 39 Any items sold as “factory seconds”, “ex-demonstration” or “damaged” items are sold on an “as is” basis. Due to the nature of such items, i.e being “ex-demonstration”, “factory seconds” or “damaged”, it is reasonable to expect that some imperfections or flaws may exist even where it is not initially apparent. While we will notify you of any defects or damage to such goods of which we are aware, you purchase the goods on notice that we may not be aware of all such defects and damage, and that the price you pay for the goods includes a discount to allow for the risk of you discovering further defects or damage.
- Page 40 If you act or fail to act in a way which either prevents us from determining the true cause and extent of the subject of a claim, or which substantially constrains or limits our capacity to provide a remedy, this will adversely affect the handling of your claim.
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Page 41: Maintenance
Maintenance Maintenance is essential to keep your camper in a safe and usable condition. Campers are no different to any other motor vehicle and require servicing at regular intervals which may vary according to use and the environment in which it is used. -
Page 42: Mechanical Maintenance
Mechanical Maintenance Wheels and Tyres Tyres should be checked for damage prior to each trip. Inspect for adequate tread depth and any damage particularly to sidewalls. Wheel nuts must be checked with a torque wrench. When picking up your new camper check the wheel nut torque at 50, 100, 200 and 500km. -
Page 43: Travel Record
Travel Record Your camper service record booklet and logbook will help you keep track of kilometres travels and service records. Trip Name Date Km Start Km Finish Cumulative Km www.marketdirect.com.au Ph: 1300 494 494... - Page 44 Trip Name Date Km Start Km Finish Cumulative Km www.marketdirect.com.au Ph: 1300 494 494...
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Page 45: Maintenance Schedule
Maintenance Schedule 500 KM FIRST SERVICE CHECKED Check hitch bolts to 90Nm. Hitch Lubricate with high temp bearing grease Handbrake Inspect and adjust handbrake Brakes & Bearings Inspect and adjust brakes. Check bearings are greased, and castle nut tensioned correctly Wheel nuts Inspect condition and torque to 125Nm (12mm studs) (140Nm 14mm studs alloy rims) (200Nm 14mm studs steel rims) - Page 46 6 MONTHS / 5,000KM SERVICE CHECKED Check hitch bolts to 90Nm Hitch Handbrake Check cable and adjust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust. Check lining thickness and drum wear Wheel bearings Remove, clean and re-lubricate.
- Page 47 12 MONTHS / 10,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
- Page 48 18 MONTHS / 15,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
- Page 49 24 MONTHS / 20,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
- Page 50 30 MONTHS / 25,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Hand brake Check cable and adjust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
- Page 51 36 MONTHS / 30,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
- Page 52 42 MONTHS / 35,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Hand brake Check cable and adjust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
- Page 53 48 MONTHS / 40,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
- Page 54 54 MONTHS / 45,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Hand brake Check cable and adjust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
- Page 55 60 MONTHS / 50,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
- Page 56 66 MONTHS / 55,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Hand brake Check cable and adjust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
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Page 57: Supplier Contact Details
Supplier Details Dometic Thetford Australia https://www.dometic.com/en-au/au/contact-us Address: 41 Lara Way, Campbellfield VIC 3061 Phone: (03) 9358 0700 Email: infoaus@thetford.com.au Cruisemaster Leisure-Tec Australia Pty Ltd (Truma Hot Water) Address: 352B Bilsen Road, Geebung QLD 4034 50 Metrolink Circuit Campbellfield VIC 3061 Phone: (07) 3624 3800 Phone: 1300 072018 Email:... - Page 58 Collie Geraldton 96 Forrest Street, Collie WA 6225 Unit 1, 75 Flores Road, Geraldton WA 6530 Ph: (08) 9734 1624 Ph: (08) 9964 4655 Email: collie@statewidebearings.com.au Email: geraldton@statewidebearings.com.au Karratha Kalgoorlie 51 Orkney Road, Karratha WA 6714 5 Darcy Lane, Kalgoorlie WA 6430 Ph: (08) 9144 2333 Ph: (08) 9091 4111 Email:...
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Page 59: Video Tutorials
Guide to Video Library Handover Video Setting up Kitchen and Electrical View the video prior to using your camper This video explains setting up the kitchen & electrical Scan the code or go to Scan the code or go to https://youtu.be/45fmvCKLgj4 https://youtu.be/wyzo47_OUow Packing Away Your Camper...
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