Related Manuals for MDC JACKSON 2021
Summary of Contents for MDC JACKSON 2021
- Page 1 JACKSON FORWARD FOLD OFFROAD CAMPER OWNER’S MANUAL EDITION: 2021 - Version 1 www.marketdirect.com.au * January 2020 AU Model shown. Phone: 1300 494 494 Copyright © Market Direct Group Pty Ltd 2021 All Rights Reserved...
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Page 2: Table Of Contents
Vehicle Electrical Requirements ........9 Preparing for Bad Weather ........... 21 Brake Controller ..............9 Packing Away Your Camper .......... 22 Correct Vehicle Wiring for MDC Campers ....9 Storage & Care ..............23 Trailer Lights Australia ............. 10 Long Term Storage ............23 Charging Camper ............... - Page 3 Operation ................28 Travel Record ..............53 Hand Brake ................28 Maintenance Schedule ............ 54 Adjuster Cable Type ............28 Supplier Contact Details ..........66 Adjuster Automotive Type ..........29 Video Tutorials ..............68 Correct Use of Your Electric Brakes......30 Handover Video ..............
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Page 4: Use Of Product
Copyright © Market Direct Group Pty Ltd 2021 All Rights Reserved All files and information contained in this Owner’s Manual are copyright by Market Direct Group Pty Ltd, and may not be duplicated, copied, modified, or adapted, in any way without our written permission. Our Owner’s Manual may contain our service marks or trademarks as well as those of our affiliates or other companies, in the form of words, graphics, and logos. -
Page 5: My Jackson Forward Fold
BUILD DATE: TARE: ATM: TYRE SIZE: DEALER: DISCLAIMER: By receiving this handbook, you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC ® www.marketdirect.com.au Ph: 1300 494 494... -
Page 6: Section 1. Introduction
Off road caravanning is a rewarding way to travel and see our great country. Owning an AusRV Caravan or Hybrid Caravan will afford you the opportunity to travel to remote places and stay in comfort. It is the intention of MDC for you to have the best possible owner experience and enjoy the great outdoors. -
Page 7: Terminology & Abbreviations
Positive toe, or toe in, is the front of the wheel pointing towards the centreline of the vehicle. Toe can be measured in linear units, at the front or rear of the tyre, or as an angular deflection. In the case of MDC products, the “toe in”... -
Page 8: Specifications
Specifications LE NGTH 5.3m TE NT CO LO U R Khaki / Sand HE IGHT (HI G HE S T) 2.8m DR AWB AR 100 x 50 x 4 RHS extended TOW BA LL WE IG H T 195kg TAR E W EI G HT 1525kg 2000kg S IZ E CLO SE D... -
Page 9: Store Locations
SOUTH AUSTRALIA Adelaide 1246 South Rd Clovelly Park SA 5042 NATIONAL TOLL FREE WARRANTY HOTLINE SPARE PARTS 1300 4X4 4X4 1300 MDC CARE 1300 MDC PARTS 1300 494 494 1300 632 2273 1300 632 72787 www.marketdirect.com.au Ph: 1300 494 494... -
Page 10: Safety Information
Camper to sway and/or roll excessively left and right. The industry optimum ball weight on a camper is between 9 and 11% of the total Camper weight. MDC Campers fit into this category and 10% should be used as the starting point. -
Page 11: Jacking Your Camper
Jacking Your Camper Your trailer is fitted with purpose built jacking points and from January 2021 supplied with a suitable jack. An appropriately rated bottle jack is an acceptable alternative, however when using the jacking point beneath the trailing arm, ensure the jack is of a retracted height that will fit under the jacking point when the tyre is deflated. •... -
Page 12: Electrical Safety
Electrical Safety Warning Failure To Follow These Instructions May Result In Death Or Serious Injury! When working with electrical equipment or lead acid batteries, have someone nearby in case of an emergency. Study and follow all the battery manufacturer’s specific precautions when installing, using, and servicing the battery connected to the inverter. -
Page 13: Vehicle Electrical Requirements
MDC products, the breakaway is powered by the house batteries in the camper. For this purpose and Anderson plug connection is fitted to all MDC campers on the drawbar. Your vehicle will need to be fitted with a power supply to a 50 amp Anderson plug near the towbar so the trailer can be connected. -
Page 14: Trailer Lights Australia
This wiring is for the Jackson FF Trailer Lights Australia Plug type – 7 Pin Flat (7 pin round by request) Pin 1 Yellow Left Indicator Pin 2 Black Reversing Signal Pin 3 White Earth Return Pin 4 Green Right Indicator Pin 5 Blue Service Brakes... -
Page 15: Gas & Appliance Safety
Gas & Appliance Safety Gas Certification Your Camper has been supplied gas tested and certified. Any additions or alterations to the gas system must be performed by an authorised person and will require re-certification and testing. Also note any alterations may affect your warranty on both the system and appliances. -
Page 16: Rated Shackles
Gas Appliance Safety • Gas appliances are certified and have a flame safeguard feature to stop gas flow in the event of the flame going out. Never interfere with this function or replace appliances with a non-certified type. • Slide-out kitchens with cookers should only be operated with an annex fully erected. Failing to do so may affect the safety and operation of the gas appliance. -
Page 17: Using The Camper
Using the Camper WARNING: BALL LOADING (DOWNWARD LOAD ON TOW HITCH) MUST NOT EXCEED 200KG OR THE MAXIMUM ALLOWABLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR RATING, WHICH EVER IS THE LOWEST. Exceeding these limits may result in an accident causing serious injury or death and/or property damage. -
Page 18: Tyre Pressures
Tyre Pressures Tyre pressures have a large effect on the handling of your camper. Tyres that are under the recommended pressure for the campers’ actual weight can cause a dangerous sway. It is important to follow the correct pressure guide. The guide below indicates pressure for the axle load stated or GTM not the ATM which includes ball weight. -
Page 19: Fridge Fitting Chart
Fridge Fitting Chart Dometic/ Engel Evakool Bushman Ironman Kickass Waeco CFX-28 MT35FP RF60 Elements 60L KA61 CFX-35 MT60FP* RF85 CFX-40 MT60FCP* RF40 RF47 TMX35 Glacier 30 www.marketdirect.com.au Ph: 1300 494 494... -
Page 20: Hitches
Hitches Towing with Trucks If you intend to tow your caravan with a truck or heavy commercial vehicle you should fit a hitch system to minimise the lash effect of the commercial suspension and distance from the rear axle to the tow point. Truck suspension can be harsh, particularly in off road conditions. -
Page 21: Canvas Care
Canvas Care Seasoning the Canvas The process of seasoning your canvas before use is an important one but fortunately an easy process. This process is best done on a warm sunny day with no rain expected. • Set up your camper and annex with all doors and windows zipped up and closed •... -
Page 22: Setting Up Your Camper
Setting up your Camper Choosing a Spot to Set Up When choosing a spot to set up your camper, start with a flat area with no overhanging trees. Birds and bats occupying trees can defecate leaving droppings on your camper that can damage paint and canvas and leaves and sap can also taint the canvas. -
Page 23: Pre 2021 Models Without Mains Input
Pre 2021 models without mains input The Projecta charger in your camper requires a 10amp power source and can be connected via an extension lead to any 240v domestic power point. Never leave power leads coiled when in use, lay the lead out back and forward in a manner that won’t be a trip hazard or risk damage to the lead. -
Page 24: Pole Diagram
Pole Diagram www.marketdirect.com.au Ph: 1300 494 494... -
Page 25: Preparing For Bad Weather
Preparing for Bad Weather Modern camper tents are designed with a roof height to accommodate taller people. The trade off with this kind of design is the pitch of the roof is not always steep enough for water to run off effectively in heavy rain. To better prepare for wet conditions it is necessary to increase the pitch of the awning/annex roof by lowering the corners furthest away from the main tent. -
Page 26: Packing Away Your Camper
Packing Away Your Camper It’s vitally important when packing your camper up after use that you be mindful of the following: • Always retract the adjustable foot of your entry stairs completely before closing the camper. Failure to retract the steps and close firmly against the door can cause the internal poles to make contact resulting in damaged poles and canvas •... -
Page 27: Storage & Care
Storage & Care Long Term Storage To maximise the life of your camper you should consider additional protection from the elements. UV light and moisture can have an adverse effect on materials when left unprotected outside. This section outlines some of the things you can do as an owner to protect your investment. -
Page 28: Care Of Paint And Surfaces
Care of Paint and Surfaces Paintwork The paint coatings on your caravan are no different to that of your car in that they need regular care and maintenance. Washing: Only use mild detergents free of ammonia when washing your caravan. Always check the label to ensure the washing solution is nonabrasive, contains no ammonia or caustics. -
Page 29: Maintenance
Maintenance Maintenance is essential to keep your camper in a safe and usable condition. Campers are no different to any other motor vehicle and require servicing at regular intervals which may vary according to use and the environment in which it is used. -
Page 30: Mechanical Maintenance
Mechanical Maintenance Wheels and Tyres Tyres should be checked for damage prior to each trip. Inspect for adequate tread depth and any damage particularly to sidewalls. Wheel nuts must be checked with a torque wrench. When picking up your new camper check the wheel nut torque at 50, 100, 200 and 500km. -
Page 31: Torque Settings
Torque Settings Wheel Nuts Wheel nuts should be tightened to correct torque using a torque wrench. Never trust a “rattle gun” as these may over or under tighten. A quality torque wrench will ensure nuts are tightened correctly. It’s important to remember to check your wheel nuts at 50km, 500km and 1000km and periodically thereafter. -
Page 32: Brakes And Handbrake - Electric
Brakes and Handbrake - Electric Features Your trailer is fitted with electric brakes that require a brake controller that can be operated from the driver’s seat. 1. Manual adjusted to provide the correct braking capability for varying road, off-road and load conditions. 2. -
Page 33: Adjuster Automotive Type
Adjuster Automotive Type Adjusting the automotive style handbrake on later models is done as follows. To adjust the left and right side simultaneously: 1. Loosen locknut A 2. Turn shaft 1 clockwise, shortening the length exposed until desired adjustment achieved. 3. -
Page 34: Correct Use Of Your Electric Brakes
Correct Use of Your Electric Brakes Your trailer brakes are designed to work in synchronisation with your tow vehicle brakes. Never use your tow vehicle or trailer brakes alone to stop the combined load. Your trailer and tow vehicle will seldom have the correct amperage flow to the brake magnets to give you comfortable, safe braking unless you make proper brake system adjustments. -
Page 35: Magnets
It is important to replace both shoes on each brake and both brakes of the same axle. This is necessary to retain the “balance” of your brakes. Be sure to replace your shoes only with genuine MDC parts available from our outlets. -
Page 36: Wheels And Tyres
Wheels and Tyres Highway Your camper is fitted with 16” wheels and 265/75 R16 Goodride Tyres. The tyres are a “Light Truck” tyre with a mud terrain tread and a maximum load rating on single axle of 1550kg at 80psi. Recommended highway pressure at tare weight of the camper is 41psi Recommended highway pressure at ATM is 51psi Off Road... -
Page 37: Electrical Systems
MDC accepts no liability for any personal injury, damages or loss as a result of unqualified or untrained persons repairing or altering the electrical systems on this product. If in doubt call your local MDC outlet or phone: 1300 831407 Battery Care Your camper is fitted with 100Ah AGM Batteries. -
Page 38: 12 Volt Wiring Diagram
12 Volt Wiring Diagram www.marketdirect.com.au Ph: 1300 494 494... -
Page 39: Control Panel
Control Panel Pre 2021 Control panel with functions indicated. Water Level Indicator Main Isolation Switch Automatic Circuit Breaker LED Battery Voltage Indicator LED Amp Meter Auxiliary 12v lighter socket Water pump switch Fridge Socket Power Switch Internal Camper Lights Main Switch 12V DC Sockets Main Switch Spare switch for additional 12v Resettable Circuit Breakers for each... -
Page 40: Gas & Water Systems
Gas & Water Systems Hot Water System If your camper came with a Country Comfort portable hot water system, please refer to the owner manual or their website for more information. https://countrycomfortlpggas.com.au/ Water Pumps The pump when switched on is activated by the release of pressure at the tap and will pump water continuously until the tap is turned off and pressure restored. -
Page 41: Useful Accessories
Useful Accessories Levelling Blocks These are excellent for levelling your trailer on set up. Stabiliser legs are not meant for correcting the trailer angle, they are there to keep it stable when people are in it. Using levelling blocks will extend the service life of the stabiliser legs and make set up much safer and faster. -
Page 42: Stone Protection
Stone Protection There are proprietary devices available that assist in protecting your trailer from stones thrown up by the tow vehicle. Rock Tamer and Stone Stomper are two of the most commonly used. Rock Tamer Stone Stomper www.marketdirect.com.au Ph: 1300 494 494... -
Page 43: Trouble Shooting
Trouble Shooting Electrical www.marketdirect.com.au Ph: 1300 494 494... -
Page 44: Water
Trouble Shooting Water Problem Possible Cause Remedy No power from control panel Check circuit breaker Flat Battery Charge battery Pump not working (no noise) Faulty pressure switch Replace pump, Contact dealer for replacement Bad electrical connection Check connections with multimeter or test light Airlock in water lines Turn on tap and hold finger over nozzle for 5 seconds and release. -
Page 45: Brakes
Trouble Shooting Brakes Problem Possible Cause Remedy Open Circuits Find and correct Severe under adjustments Adjust brakes No Brakes Faulty controller Test and correct/replace Short circuits Find and correct Great or oil on linings or magnets Clean or replace Corroded connection Clean or replace connectors Worn lining or magnets Replace... -
Page 46: Handy Tips
Handy Tips Driving Off Road Towing your camper off road adds many dimensions to the driver’s responsibilities and factors to be considered. When travelling remote always carry sufficient spare parts and supplies to cater for a “worst case scenario.” Always perform suggested preventative maintenance and daily checks. Minimum trailer spares would consist of: •... -
Page 47: Trip Planning
Protecting the environment Remote areas and National Parks are sensitive areas and all precautions should be taken not to damage tracks, interfere with flora and fauna and not to contaminate the area. In sensitive areas it is advisable to use grey water tanks and contained toilets. -
Page 48: Warranty Statement
Warranty Statement These Warranty Terms form part of the contract between you and Market Direct Group Pty Ltd (ACN 115 038 483) (“we” or “us”) for the purchase of your new Off-road Caravan or Camper Trailer. Please read these Warranty Terms carefully. - Page 49 Any affiliates, representatives, associates, agents, suppliers, resellers or similar of ours have no authority to approve or deny warranty claims on behalf of us. We shall not be liable, (in part or whole) for any warranties, either express or implied, made by agents or resellers unless we give an express written agreement to be bound by such a warranty, and such liability shall be strictly limited to the extent of that written agreement.
- Page 50 Any items sold as “factory seconds”, “ex-demonstration” or “damaged” items are sold on an “as is” basis. Due to the nature of such items, i.e being “ex-demonstration”, “factory seconds” or “damaged”, it is reasonable to expect that some imperfections or flaws may exist even where it is not initially apparent. While we will notify you of any defects or damage to such goods of which we are aware, you purchase the goods on notice that we may not be aware of all such defects and damage, and that the price you pay for the goods includes a discount to allow for the risk of you discovering further defects or damage.
- Page 51 If you act or fail to act in a way which either prevents us from determining the true cause and extent of the subject of a claim, or which substantially constrains or limits our capacity to provide a remedy, this will adversely affect the handling of your claim.
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Page 52: Maintenance
Maintenance Maintenance is essential to keep your camper in a safe and usable condition. Campers are no different to any other motor vehicle and require servicing at regular intervals which may vary according to use and the environment in which it is used. -
Page 53: Maintenance & Parts
Maintenance & Parts Hub Assembly www.marketdirect.com.au Ph: 1300 494 494... -
Page 54: Trailing Arm Bushes
Trailing Arm Bushes www.marketdirect.com.au Ph: 1300 494 494... -
Page 55: Spare Part Numbers
Spare Part Numbers Hub & Suspension Components Timken Bearing (inner & outer bearings) 25590 Bearing Cone (Inner and outer bearings) 25520 Bearing Seal 55 x 85 x 12mm Poly Orange Bush YJJJ001 Steel Bush Insert YZCN001 Adjuster Cam YDS030 LHS Backing plate Assemble (with pads) DM00025 RHS Backing Plate Assembly (With Pads) MJFCX003... -
Page 56: Travel Record
Travel Record Your camper service record booklet and logbook will help you keep track of kilometres travels and service records. Trip Name Date Km Start Km Finish Cumulative Km www.marketdirect.com.au Ph: 1300 494 494... - Page 57 Trip Name Date Km Start Km Finish Cumulative Km www.marketdirect.com.au Ph: 1300 494 494...
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Page 58: Maintenance Schedule
Maintenance Schedule 500 KM FIRST SERVICE CHECKED Check hitch bolts to 90Nm. Hitch Lubricate with high temp bearing grease Handbrake Inspect and adjust handbrake Brakes & Bearings Inspect and adjust brakes. Check bearings are greased, and castle nut tensioned correctly Wheel nuts Inspect condition and torque to 125Nm (12mm studs) (140Nm 14mm studs alloy rims) (200Nm 14mm studs steel rims) - Page 59 6 MONTHS / 5,000KM SERVICE CHECKED Check hitch bolts to 90Nm Hitch Handbrake Check cable and adjust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust. Check lining thickness and drum wear Wheel bearings Remove, clean and re-lubricate.
- Page 60 12 MONTHS / 10,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
- Page 61 18 MONTHS / 15,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
- Page 62 24 MONTHS / 20,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
- Page 63 30 MONTHS / 25,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Hand brake Check cable and adjust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
- Page 64 36 MONTHS / 30,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
- Page 65 42 MONTHS / 35,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Hand brake Check cable and adjust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
- Page 66 48 MONTHS / 40,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
- Page 67 54 MONTHS / 45,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Hand brake Check cable and adjust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
- Page 68 60 MONTHS / 50,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel Inspect for condition and operation Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
- Page 69 66 MONTHS / 55,000KM SERVICE CHECKED Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Hand brake Check cable and adjust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement. Torque bolts to 190Nm Brakes Inspect and adjust.
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Page 70: Supplier Contact Details
Supplier Details Dometic Thetford Australia https://www.dometic.com/en-au/au/contact-us Address: 41 Lara Way, Campbellfield VIC 3061 Phone: (03) 9358 0700 Email: infoaus@thetford.com.au Cruisemaster Leisure-Tec Australia Pty Ltd (Truma Hot Water) Address: 352B Bilsen Road, Geebung QLD 4034 50 Metrolink Circuit Campbellfield VIC 3061 Phone: (07) 3624 3800 Phone: 1300 072018 Email:... - Page 71 Collie Geraldton 96 Forrest Street, Collie WA 6225 Unit 1, 75 Flores Road, Geraldton WA 6530 Ph: (08) 9734 1624 Ph: (08) 9964 4655 Email: collie@statewidebearings.com.au Email: geraldton@statewidebearings.com.au Karratha Kalgoorlie 51 Orkney Road, Karratha WA 6714 5 Darcy Lane, Kalgoorlie WA 6430 Ph: (08) 9144 2333 Ph: (08) 9091 4111 Email:...
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Page 72: Video Tutorials
Guide to Video Library Handover Video Tutorial Set Up Guide This video demonstrates the features and appliances and This video demonstrates basic camper and main tent how to use them. setup. Scan the code or go to https://youtu.be/0VBbC5YjTLA Scan the code or go to https://youtu.be/b6UKAuYkQGg Annex Roof Kitchen &...
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