Wood-mizer TRB-S Safety, Operation, Maintenance & Parts Manual
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Wood-mizer TRB-S Safety, Operation, Maintenance & Parts Manual

Surge brake trailer
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Surge Brake Trailer
Safety, Operation, Maintenance
& Parts Manual
TRB-S
Trailer Option
Safety is our #1 concern! Read and understand
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
September 2008
Form #794

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Summary of Contents for Wood-mizer TRB-S

  • Page 1 Surge Brake Trailer Safety, Operation, Maintenance & Parts Manual TRB-S Trailer Option Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. September 2008 Form #794...

  • Page 2: Table Of Contents

    Table of Contents Section-Page SECTION 1 SURGE BRAKE HITCH Operation ....................1-1 Maintenance ...................2-1 SECTION 2 PARTS LISTS Trailer Hitch Assembly, Surge Brake ............3-1 Trailer Axle Assembly, Surge Brake............3-3 LT30 Super Rev. H4.00+ LT40 Super Rev. H5.00+ LT30HD Rev. H8.00+ LT40HD Rev.
  • Page 3 Table of Contents Section-Page 2.11 Outrigger Assembly, Short Front ............3-20 LT30 Super Rev. G6.00+ LT40 Super Rev. G7.00+ LT30HD Rev. G9.00+ LT40HD Rev. G9.00+ 2.12 Outrigger Assembly, Short Front ............3-22 LT30 Super Rev. F7.00 - G5.00 LT40 Super Rev. F8.00 - G6.00 LT30HD Rev.

  • Page 4: Surge Brake Hitch

    Surge Brake Hitch Operation SECTION 1 SURGE BRAKE HITCH Operation IMPORTANT! Your vehicle should be equipped with a Class 2 hitch with a solid 2” ball (not two-piece) and rated for at least 3500 pounds (1588 kg). The hitch should be correctly mounted to the towing vehicle so that it will be able to pull this type of load.
  • Page 5 Surge Brake Hitch Operation place. Use the hitch only with the specified ball size. Fail- ure to do so may result in serious personal injury and/or severe machine damage. 3. Cross the safety chains underneath the hitch and hook to the vehicle. The chains should be connected so that there is still slack in the chains when the vehicle is turned sharply in either direction.
  • Page 6 Surge Brake Hitch Operation result in serious injury or death. WARNING! Always check trailer tires for proper inflation before towing sawmill. Failure to do so may lead to tire fail- ure resulting in property damage and/or serious injury or death. SB97doc042718 Surge Brake Hitch...

  • Page 7: Maintenance

    Maintenance Maintenance 1. Clean and repack the trailer axle wheel bearings with lithium grease every 12 months or 12,000 miles (19,308 km), whichever comes first. 2. Make sure that the trailer tires are correctly inflated to the pressure shown on the tire. CAUTION! Always check trailer tires for proper inflation before towing sawmill.
  • Page 8 Maintenance 5. Replace the adjusting hole cover and lower the wheel to the ground. 6. Repeat the above procedure on all brakes. For best results, the brakes should all be set at the same clearance. The wheel nut torque should be 90lbs.-ft. Tighten in 3 stages. See Table 1-1.
  • Page 9 Maintenance If applicable, grease the Fine Adjust Outriggers (FAOs) every 200 hours of operation or once a month, whichever comes first. Use one squeeze of a NLGI No. 2 grade lithium grease from a grease gun to lubricate the outrigger and remove any sawdust. See Figure 1-3.

  • Page 10: Parts Lists

    Parts Lists Trailer Hitch Assembly, Surge Brake SECTION 2 PARTS LISTS Trailer Hitch Assembly, Surge Brake SM0184D DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. HITCH WELDMENT, SURGE BRAKE 015398 Chain, Safety w/Hook A07563 Bolt, 1/2-13 X 4 1/2" Hex Head Grade 5 F05008-35 Nut, 1/2-13 Hex Nylon Lock F05010-8...
  • Page 11 Parts Lists Trailer Hitch Assembly, Surge Brake WASHER, 5/8” SAE FLAT F05011-5 NUT, 5/8-11 NYLON LOCK F05010-34 WASHER, 5/8” SPLIT LOCK F05011-27 TOWING EXTENSION KIT (NOT SHOWN, OPTIONAL) K12571 Bolt, 5/8-11 x 2 1/2" Hex Head Grade 5 F05009-20  Washer, 5/8"...

  • Page 12: Trailer Axle Assembly, Surge Brake

    Parts Lists Trailer Axle Assembly, Surge Brake Trailer Axle Assembly, Surge Brake LT30 Super Rev. H4.00+ LT40 Super Rev. H5.00+ LT30HD Rev. H8.00+ LT40HD Rev. H8.00+ LT30HD Super Rev. H8.00+ LT40HD Super Rev. H8.00+ LT50HD Rev. A1.00+ SM0274B DESCRIPTION ( INDICATES PARTS AVAILABLE IN ASSEMBLIES ONLY) PART # QTY.
  • Page 13 Parts Lists Trailer Axle Assembly, Surge Brake Bearing, Dexter #L44649 P22572-1  Race, Inner Dexter #6811 P22572-2  Race, Outer Dexter #L44610 P22573-2 Seal, 13" Wheel Bearing Dust P07554 Cap, Wheel Bearing Dust P04493 Shoe/Lining Kit, 10” x 2 1/4” Brake 010180 Wheel Assembly, Goodyear ST215/75R14 015987...

  • Page 14: Lt30 Super Rev. F7.00 - H3.00

    Parts Lists Trailer Axle Assembly, Surge Brake Trailer Axle Assembly, Surge Brake LT30 Super Rev. F7.00 - H3.00 LT40 Super Rev. F8.00 - H4.00 LT30HD Rev. G1.00 - H7.00 LT40HD Rev. G1.00 - H7.00 SM0083F DESCRIPTION ( INDICATES PARTS AVAILABLE IN ASSEMBLIES ONLY) PART # QTY.
  • Page 15 Parts Lists Trailer Axle Assembly, Surge Brake Spring, 2500 Lb. Dexter Leaf 014586 Bearing Kit, Sawmill Axle Spindle K07549 Bearing, Dexter #L68149 P22573-1  Bearing, Dexter #L44649 P22572-1  Race, Inner Dexter #6811 P22572-2  Race, Outer Dexter #L44610 P22573-2 Seal, 13"...

  • Page 16: Outriggers

    Parts List Outriggers Outriggers LT25/LT30/LT30HD/LT60HD (16’ Bed) 230026-1C LT25L/LT27/LT40/LT40HD/LT70HD (24’ Bed) DESCRIPTION ( INDICATES PARTS AVAILABLE IN ASSEMBLIES ONLY) PART # QTY. OUTRIGGER ASSEMBLY, LONG (See Section 2.5) 012997 OUTRIGGER ASSEMBLY, LONG (SUPER LT30 ONLY) (See Section 2.10) 016414 OUTRIGGER ASSEMBLY, LONG (See Section 2.5) 012997...

  • Page 17: Outrigger Assembly, Long

    Parts List Outrigger Assembly, Long Outrigger Assembly, Long LT30 Super Rev. H2.00+ LT40 Super Rev. H3.00+ LT30HD Rev. H6.00+ LT40HD Rev. H6.00+ 3H0807B DESCRIPTION ( INDICATES PARTS AVAILABLE IN ASSEMBLIES ONLY) PART # QTY. OUTRIGGER ASSEMBLY, LONG 012997 Guide, Long Outrigger Guide 012996 Leg, Outrigger 016401...
  • Page 18 Parts List Outrigger Assembly, Long Pin, 3/16" X 1 3/4" Roll F05012-103 Pin, 1/8” x 1 1/4” Cotter F05012-59 BOLT, 3/8-16 X 5” CARRIAGE HEAD F05007-113 WASHER, 3/8” SAE FLAT F05011-3 NUT, 3/8-16 HEX NYLON LOCK F05010-10 Washers (2) removed from spring to improve outrigger locking pin operation (LT30 Super Rev. H2.01, LT40 Super Rev. H3.01, LT30HD/40HD Rev.

  • Page 19: Outrigger Assembly, Long

    Parts List Outrigger Assembly, Long Outrigger Assembly, Long LT30 Super Rev. G6.00 - H1.00 LT40 Super Rev. G7.00 - H2.00 LT30HD Rev. G9.00 - H5.00 LT40HD Rev. G9.00 - H5.00 SM0136B DESCRIPTION ( INDICATES PARTS AVAILABLE IN ASSEMBLIES ONLY) PART # QTY.
  • Page 20 Parts List Outrigger Assembly, Long Pin, 3/4” Outrigger Pull 016147  Pin, 5/16" X 2 1/2" Roll F05012-47 Pin, 1/8" X 1 1/4" Cotter F05012-59 BOLT, 3/8-16 X 5” CARRIAGE HEAD F05007-113 WASHER, 3/8” SAE FLAT F05011-3 NUT, 3/8-16 HEX NYLON LOCK F05010-10 Outrigger assembly now includes extended leg (11/99) to improve sawmill stability (See Section...

  • Page 21: Lt30 Super Rev. F7.00 - G5.00

    Parts List Outrigger Assembly, Long Outrigger Assembly, Long LT30 Super Rev. F7.00 - G5.00 LT40 Super Rev. F8.00 - G6.00 LT30HD Rev. G1.00 - G8.00 LT40HD Rev. G1.00 - G8.00 SM0136B DESCRIPTION ( INDICATES PARTS AVAILABLE IN ASSEMBLIES ONLY) PART # QTY.
  • Page 22 Parts List Outrigger Assembly, Long Spring, Outrigger Pin P04282 Washer, 9/16" SAE Flat F05011-8 Pin Kit, Outrigger Pull A12232 Pin, Outrigger Pull S12261  Pin, 5/16" X 2 1/2" Roll F05012-47 Pin, 1/8" X 1" Cotter F05012-1 BOLT, 3/8-16 X 5” CARRIAGE HEAD F05007-113 WASHER, 3/8”...

  • Page 23: Outrigger Assembly, Front

    Parts List Outrigger Assembly, Front Outrigger Assembly, Front LT40 Super Rev. G7.00+ LT40HD Rev. G9.00+ 3H0388C DESCRIPTION ( INDICATES PARTS AVAILABLE IN ASSEMBLIES ONLY) PART # QTY. OUTRIGGER ASSEMBLY, FRONT 015143 Guide, Front Outrigger ‘97 Super 015144 Leg, Outrigger W07537 Cap, Outrigger Leg P09926 Spring, Outrigger Pin...
  • Page 24 Parts List Outrigger Assembly, Front Pin Assembly, Outrigger Pull w/Lock 007736 Pin, 3/4” Outrigger Pull 016147  Pin, 5/16" X 2 1/2" Roll F05012-47 Plate, Outrigger Pin Lock 064001 Pin, 3/16" X 1 1/2" Roll F05012-17 Pin, 1/8” x 1 1/4” Cotter F05012-59 BOLT, 3/8-16 X 5”...

  • Page 25: Outrigger Assembly, Front

    Parts List Outrigger Assembly, Front Outrigger Assembly, Front LT40 Super Rev. F8.00 - G6.00 LT40HD Rev. G1.00 - G8.00 3H0388-1 DESCRIPTION ( INDICATES PARTS AVAILABLE IN ASSEMBLIES ONLY) PART # QTY. OUTRIGGER ASSEMBLY, FRONT 015143 Guide, Front Outrigger ‘97 Super 015144 Leg, Outrigger W07537...
  • Page 26 Parts List Outrigger Assembly, Front Pin Kit, Outrigger Pull A12232 Pin, Outrigger Pull S12261  Pin, 5/16" X 2 1/2" Roll F05012-47 Pin, 1/8" X 1" Cotter F05012-1 BOLT, 3/8-16 X 5” CARRIAGE HEAD F05007-113 WASHER, 3/8” SAE FLAT F05011-3 NUT, 3/8-16 HEX NYLON LOCK F05010-10 Outrigger upgraded with 3/4”...

  • Page 27: Outrigger Assembly, Long (Lt30 Super)

    Parts List Outrigger Assembly, Long (LT30 Super) 2.10 Outrigger Assembly, Long (LT30 Super) LT30 Rev. J9.00+ LT30 Super Rev. H2.00+ 3H0804B DESCRIPTION ( INDICATES PARTS AVAILABLE IN ASSEMBLIES ONLY) PART # QTY. OUTRIGGER ASSEMBLY, LONG 016414 Guide, Long Outrigger Guide 015144 Leg, Outrigger 016401...
  • Page 28 Parts List Outrigger Assembly, Long (LT30 Super) Pin, 5/16" X 2 1/2" Roll F05012-47 Plate, Outrigger Pin Lock 064001 Pin, 3/16" X 1 1/2" Roll F05012-17 Pin, 1/8” x 1 1/4” Cotter F05012-59 BOLT, 3/8-16 X 5” CARRIAGE HEAD F05007-113 WASHER, 3/8”...

  • Page 29: Outrigger Assembly, Short Front

    Parts List Outrigger Assembly, Short Front 2.11 Outrigger Assembly, Short Front LT30 Super Rev. G6.00+ LT40 Super Rev. G7.00+ LT30HD Rev. G9.00+ LT40HD Rev. G9.00+ SM0087C DESCRIPTION ( INDICATES PARTS AVAILABLE IN ASSEMBLIES ONLY) PART # QTY. OUTRIGGER ASSEMBLY, SHORT FRONT A04278 Guide, Short Front Outrigger Guide W09012...

  • Page 30: Outrigger Assembly, Short Front

    Parts List Outrigger Assembly, Short Front Cap, Outrigger Leg P09926 Spring, Outrigger Pin 016145 Washer, 3/4" SAE Flat F05011-62 Pin Kit, 3/4” Outrigger Pull 016148 Pin, 3/4” Outrigger Pull 016147  Pin, 5/16" X 2 1/2" Roll F05012-47 Pin, 3/16" X 1 3/4" Roll F05012-103 Pin, 1/8”...

  • Page 31: 2.12 Outrigger Assembly, Short Front

    Parts List Outrigger Assembly, Short Front 2.12 Outrigger Assembly, Short Front LT30 Super Rev. F7.00 - G5.00 LT40 Super Rev. F8.00 - G6.00 LT30HD Rev. G1.00 - G8.00 LT40HD Rev. G1.00 - G8.00 SM0087C DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.
  • Page 32 Parts List Outrigger Assembly, Short Front Leg, Outrigger W07537 Cap, Outrigger Leg P09926 Spring, Outrigger Pin P04282 Washer, 9/16" SAE Flat F05011-8 Pin Kit, Outrigger Pull A12232 Pin, Outrigger Pull S12261  Pin, 5/16" X 2 1/2" Roll F05012-47 Pin, 1/8" X 1" Cotter F05012-1 BOLT, 3/8-16 X 1 1/4”...

  • Page 33: Lt40Hd Rev. G1.00 - G8.00

    Parts List Outrigger Assembly, Rear 2.13 Outrigger Assembly, Rear LT40 Super Rev. G7.00+ LT40HD Rev. G9.00+ 3H0132D DESCRIPTION ( INDICATES PARTS AVAILABLE IN ASSEMBLIES ONLY) PART # QTY. OUTRIGGER ASSEMBLY, LT40 REAR A12083 Guide, Short Rear Outrigger Guide W12082 Leg, Outrigger W07537 Cap, Outrigger Leg P09926...
  • Page 34 Parts List Outrigger Assembly, Rear Pin, 5/16" X 2 1/2" Roll F05012-47 Plate, Outrigger Pin Lock 064001 Pin, 3/16" X 1 1/2" Roll F05012-17 Pin, 1/8” x 1 1/4” Cotter F05012-59 BOLT, 3/8-16 X 1 1/4” CARRIAGE HEAD F05007-11 WASHER, 3/8” FLAT F05011-3 NUT, 3/8-16 HEX NYLON LOCK F05010-10...

  • Page 35: 2.14 Outrigger Assembly, Rear

    Parts List Outrigger Assembly, Rear 2.14 Outrigger Assembly, Rear LT40 Super Rev. F8.00 - G6.00 LT40HD Rev. G1.00 - G8.00 3H0132-1 DESCRIPTION ( INDICATES PARTS AVAILABLE IN ASSEMBLIES ONLY) PART # QTY. OUTRIGGER ASSEMBLY, LT40 REAR A12083 Guide, Short Rear Outrigger Guide W12082 Leg, Outrigger W07537...
  • Page 36 Parts List Outrigger Assembly, Rear Washer, 9/16" SAE Flat F05011-8 Pin Kit, Outrigger Pull A12232 Pin, Outrigger Pull S12261  Pin, 5/16" X 2 1/2" Roll F05012-47 Pin, 1/8" X 1" Cotter F05012-1 SCREW, 3/8-16 X 1 1/4” HEX HEX CAP F05007-2 NUT, 3/8-16 HEX NYLON LOCK F05010-10...

  • Page 37: 2.15 Outrigger Assembly, Short Rear

    Parts List Outrigger Assembly, Short Rear 2.15 Outrigger Assembly, Short Rear LT30 Super Rev. G6.00+ LT40 Super Rev. G7.00+ LT30HD Rev. G9.00+ LT40HD Rev. G9.00+ SM0088C DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. OUTRIGGER ASSEMBLY, SHORT REAR A09475 Guide, Short Rear Outrigger Guide W09474...
  • Page 38 Parts List Outrigger Assembly, Short Rear Leg, Outrigger W07537 Cap, Outrigger Leg P09926 Spring, Outrigger Pin 016145 Washer, 3/4" SAE Flat F05011-62 Pin Kit, 3/4” Outrigger Pull 016148 Pin, 3/4” Outrigger Pull 016147  Pin, 5/16" X 2 1/2" Roll F05012-47 Pin, 3/16"...

  • Page 39: 2.16 Outrigger Assembly, Short Rear

    Parts List Outrigger Assembly, Short Rear 2.16 Outrigger Assembly, Short Rear LT30 Super Rev. F7.00 - G5.00 LT40 Super Rev. F8.00 - G6.00 LT30HD Rev. G1.00 - G8.00 LT40HD Rev. G1.00 - G8.00 SM0088C DESCRIPTION ( INDICATES PARTS AVAILABLE IN ASSEMBLIES ONLY) PART # QTY.
  • Page 40 Parts List Outrigger Assembly, Short Rear Leg, Outrigger W07537 Cap, Outrigger Leg P09926 Spring, Outrigger Pin P04282 Washer, 9/16" SAE Flat F05011-8 Pin Kit, Outrigger Pull A12232 Pin, Outrigger Pull S12261  Pin, 5/16" X 2 1/2" Roll F05012-47 Pin, 1/8" X 1" Cotter F05012-1 SCREW, 3/8-16 X 1 1/4”...

  • Page 41: Log Loading Ramps (Lt30/Lt40)

    Parts List Log Loading Ramps (LT30/LT40) 2.17 Log Loading Ramps (LT30/LT40) DESCRIPTION ( INDICATES PARTS AVAILABLE IN ASSEMBLIES ONLY) PART # QTY. RAMP KIT, LOG LOADING WITH RETAINERS K09466 Ramp, Log Loading W09014 Retainer Kit, Log Ramp K09810 Retainer, Log Ramp W09413 ...

  • Page 42: Trailer Lights

    Parts List Trailer Lights 2.18 Trailer Lights LT40 Super Rev. J6.00+ LT30HD Rev. K2.00+ LT40HD Rev. K4.00+ SM0354-2B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. PLUG, TRAILER LIGHT MALE P04159 PLUG, TRAILER LIGHT FEMALE P04983 LIGHT ASSEMBLY, TRAILER TAIL LED 006391 GROMMET, 6 1/2”...

  • Page 43: Trailer Lights

    Parts List Trailer Lights LIGHT, ROUND RED RUNNING P12913 LIGHT, ROUND AMBER RUNNING (NOT SHOWN) P12914 Light, Round Red Running Replacement P12917 Light, Round Amber Running Replacement P12918 Pigtail, Round Running Light Replacement P12920 Grommet, Round Running Light Replacement P12919 Parts List SB97doc042718 3-34...

  • Page 44: 2.19 Trailer Lights

    Parts List Trailer Lights 2.19 Trailer Lights LT30 Super Rev. F7.00+ LT40 Super Rev. F8.00 - J5.03 LT30HD Rev. G1.00 - K1.03 LT40HD Rev. G1.00 - K3.01 SM0089C 9 10 DESCRIPTION ( INDICATES PARTS AVAILABLE IN ASSEMBLIES ONLY) PART # QTY.
  • Page 45 Parts List Trailer Lights Grommet, Round Running Light Replacement P12919 Running light bulb P12923 no longer offered. Bulb is readily available at most local auto parts stores. Parts List SB97doc042718 3-36...
  • Page 46 INDEX maintenance tire pressure trailer axle wheel bearings operation parts axle 3-3, 3-5 hitch lights 3-33, 3-35 loading ramps 3-32 outriggers front 3-14, 3-16 long 3-8, 3-10, 3-12 long (Super 30) 3-18 rear 3-24, 3-26 short front 3-20, 3-22 short rear 3-28, 3-30 SB97doc042718 Index...

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