Wood-mizer AL-KO Kober Safety, Operation, Maintenance & Parts Manual
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Wood-mizer AL-KO Kober Safety, Operation, Maintenance & Parts Manual

Wood-mizer AL-KO Kober Safety, Operation, Maintenance & Parts Manual

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Wood-Mizer
®
Safety, Operation, Maintenance
& Parts Manual
AL-KO Kober Trailer
Safety is our #1 concern! Read and understand all
!
safety information and instructions before operating,
setting up or maintaining this machine.
Form #623

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Summary of Contents for Wood-mizer AL-KO Kober

  • Page 1 Wood-Mizer ® Safety, Operation, Maintenance & Parts Manual AL-KO Kober Trailer Safety is our #1 concern! Read and understand all safety information and instructions before operating, setting up or maintaining this machine. Form #623...
  • Page 2 Table of Contents Section-Page SECTION 1 SAFETY & GENERAL INFORMATION Safety measures ......................1-1 Fitting and adjustment ....................1-2 SECTION 2 MAINTENANCE SECTION 3 ADJUSTING THE BRAKING SYSTEM Adjusting the braking force of the left and right wheel..........3-1 Adjusting the brake rod and Bowden cables ............. 3-3 SECTION 4 TROUBLESHOOTING GUIDE Overrun Device And Axle Problems.................

  • Page 3: Table Of Contents

    Table of Contents Section-Page SECTION 5 PARTS LISTS How To Use The Parts List ..................5-1 Sample Assembly ...................... 5-1 Trailer Brake 3081 Assembly .................. 5-2 Euro-Brake 2051 Assembly ..................5-4 Euro-Brake 2361 Assembly ..................5-6 Trailer Hitch Assembly 161S ..................5-8 251S Trailer Hitch Assembly ..................
  • Page 4 Safety & General Information Safety measures SECTION 1 SAFETY & GENERAL INFORMATION This manual is provided as a supplement to the equipment manufacturer’s manuals. This symbol calls your attention to instructions concerning your personal safety. Be sure to observe and follow these instructions. This symbol accompanies a signal word. The word DANGER indicates an imminently hazardous situation which, if not avoided, will...
  • Page 5 Safety & General Information Fitting and adjustment Fitting and Adjustment DANGER! Do not remove the spring hook of the breakaway cable (safety for transport) until the overrun device is mounted and the brake rod attached to the transmission lever. Non-observance will mean handbrake does not work.
  • Page 6 Maintenance SECTION 2 MAINTENANCE Replacing Dampers in 161 S / 251 S Overruns Please ensure that a genuine AL-KO damper is fittied, which will automatically return the drawbar after the braking process. See Figure 2-1. The main components of the overrun device are shown below. FIG.
  • Page 7 Maintenance DISMANTLING 1. Slacken off and remove screw (1). 2. Remove bellows (8) from the ball coupling (9). 3. Slacken off and remove screws (3). 4. Remove the defective shock absorber from the rear. MOUNTING 1. Push the new shock absorber into the draw tube from the rear. Damper lug must be parallel to drawbarholes in drawshaft.
  • Page 8 Adjusting the braking system Adjusting the braking force of the left and right wheel SECTION 3 Adjusting the Braking System Adjusting the braking force of the left and right wheel Friction linings of the left and right wheel drums must be adjusted in such a way that the braking force of the left and right wheel (or left and right wheels in case of two-axle trailers) is the same.
  • Page 9 Adjusting the braking system Adjusting the braking force of the left and right wheel 3. Set the wheel in rotation as when travelling forward and use e.g. a screwdriver to move the teeth in the adjustment hole in the direction indicated by the arrow until the wheel is blocked.
  • Page 10 Adjusting the braking system Adjusting the brake rod and Bowden cables Adjusting the Brake Rod and Bowden Cables See Photo 3-3 1. If it is necessary to replace the brake rod, first pass the new rod through the handles mounted on the frame. Handle PHOTO 3-3 See Photo 3-4...
  • Page 11 Adjusting the braking system Adjusting the brake rod and Bowden cables PHOTO 3-4 TUVdoc053121 Adjusting the braking system...
  • Page 12 Adjusting the braking system Adjusting the brake rod and Bowden cables Braking system, 1.8 t axle See Photo 3-5 and See Photo 3-6 Install the following elements on the brake rod (1) from the side of the axles: the  yoke (2), the sleeve (7), the nut (6) - used to adjust the brake rod tension, the jam nut (5) - used to prevent the nut (6) from loosening after the brake rod tension has been adjusted.
  • Page 13 Adjusting the braking system Adjusting the brake rod and Bowden cables PHOTO 3-6 TUVdoc053121 Adjusting the braking system...
  • Page 14 Adjusting the braking system Adjusting the brake rod and Bowden cables Braking system, 2.2 t axle See Photo 3-7 Mount the brake rod (1) and Bowden cables (4) on the yoke (2).  Install the nuts (6) and jam nuts (5) on the Bowden cables (4). ...
  • Page 15 Adjusting the braking system Adjusting the brake rod and Bowden cables Secure the nut (11) of the rod using the jam nut (12).  PHOTO 3-8 When adjusting the nuts (6), be sure the yoke (2) remains perpendicular to the line ...
  • Page 16 Adjusting the braking system Adjusting the brake rod and Bowden cables Pull the lever upwards PHOTO 3-9 See Photo 3-10 6. The pawl of the brake lever (9) should be locked on the first or second tooth (10). Adjusting the braking system TUVdoc053121...
  • Page 17 8. If the braking system is properly adjusted, the machine should be stably immobilized when the brake lever is engaged. When the brake lever is disengaged, the wheels should be fully unblocked. CAUTION! If the braking system is malfunctioning, immediately contact AL-KO or Wood-Mizer Customer Service. 3-10 TUVdoc053121 Adjusting the braking system...
  • Page 18 Troubleshooting Guide Overrun Device And Axle Problems SECTION 4 TROUBLESHOOTING GUIDE Overrun Device and Axle Problems PROBLEM CAUSE SOLUTION Braking effect too weak Drawshaft pushing right in Adjust Linings not bedded in Will correct after brake has been applied a few times Linings damaged Replace shoes Friction losses too great...
  • Page 19 Troubleshooting Guide Overrun Device And Axle Problems Internal parts of coupling dirty Clean and grease coupling. or not moving freely. Take care Replace if necessary if snow or ice present Trailer can not be uncoupled Towball not round Align trailer and car in same direction and uncouple Too much play between Coupling worn...

  • Page 20: Parts Lists

     Headquarters and Manufacturing Facility at +48-63-2626000 or +48-3912-1319. Have your customer number, vehicle identification number, and part numbers ready when you call. From other international locations, contact the Wood-Mizer distributor in your area for parts.  PARTS LISTS doc053121...

  • Page 21: Trailer Brake 3081 Assembly

    PARTS LISTS Trailer Brake 3081 Assembly Trailer Brake 3081 Assembly REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # W-M PART # BOWDEN CABLE 366.165 CABLE SEAT NOSE 278.196.00.14 BRAKE SHOES 384.414 084056 RETURN SPRING RIGHT 355.833 RETURN SPRING LEFT 258.925.00.04 BRAKE EXPANDER MECHANISM 354.433...
  • Page 22 PARTS LISTS Trailer Brake 3081 Assembly PIN, COTTER 701.035 LEVER, TRANSMISSION 384.413 SPRING, PULL 368.528 PAWL 368.530 WASHER, SPRING 700.128 700.108 PLUG 373.245 BUSHING 368.353 PROTECTIVE SECTION 358.259 PALTE/SPRING HOLDER 238.261.00.02 BOLT, ADJUSTING 385.175 NUT, ADJUSTING 385.175 BOLT 701.368 GUARD, PROTECTIVE 268.903.03 SPRING, PUSH 358.258...

  • Page 23: Euro-Brake 2051 Assembly

    PARTS LISTS Euro-Brake 2051 Assembly Euro-Brake 2051 Assembly REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # W-M PART # DISK, WHEEL 571 376 CABLE, BOWDEN Cable, Bowden 890 299 710 084057-2 Cable, Bowden 1320 299 713 084057-1 EYE, CABLE 604 262 SPRING, RETURN LEFT RIGHT...
  • Page 24 PARTS LISTS Euro-Brake 2051 Assembly PIN, AXLE 583 563 084466 NUT, SELF-LOCKING 581 196 CAP, PROTECTING 604 472 PARTS LISTS doc053121...

  • Page 25: Euro-Brake 2361 Assembly

    PARTS LISTS Euro-Brake 2361 Assembly Euro-Brake 2361 Assembly REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # W-M PART # DISK, WHEEL 572 372 CABLE, BOWDEN Cable, Bowden 890 299 710 084057-2 Cable, Bowden 1320 299 713 084057-1 EYE, CABLE 604 262 SPRING, RETURN LEFT RIGHT...
  • Page 26 PARTS LISTS Euro-Brake 2361 Assembly CAP, PLASTIC PROTECTING 371 389 PIN, AXLE 582 541 NUT, SELF-LOCKING 703 112 CAP, PROTECTING 582 542 PARTS LISTS doc053121...

  • Page 27: Trailer Hitch Assembly 161S

    PARTS LISTS Trailer Hitch Assembly 161S Trailer Hitch Assembly 161S REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # W-M PART # HITCH ASSEMBLY, 1.6T TRAILER S05325 COUPLING ABSORBER, SHOCK 370 556 NUT, HEX M12 DIN985-10 A3C 371 932 SLEEVE, SPACING 370 580 RING...
  • Page 28 PARTS LISTS Trailer Hitch Assembly 161S WASHER 700 140 CLAMP, JOCKEY WHEEL Clamp 205 318 02 Lock Pin 205 317 03 Washer, A13 700 140 Bolt, M8 x 65 DIN 931 Hex Head 701 127 Nut, M8 DIN 6925-8 Hex 700 643 PARTS LISTS doc053121...

  • Page 29: 251S Trailer Hitch Assembly

    PARTS LISTS 251S Trailer Hitch Assembly 251S Trailer Hitch Assembly REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # W-M PART # OVERRUN DEVICE, 1.8 AND 2.2 T TRAILER 085591 COUPLING ABSORBER, SHOCK 370 589 NUT, HEX M12 DIN985-10 A3C 371 932 SLEEVE, SPACING 370 580...
  • Page 30 PARTS LISTS 251S Trailer Hitch Assembly WASHER 700 140 PARTS LISTS doc053121 5-11...

  • Page 31: Trailer Hitch Assembly, 2.8 Vb

    PARTS LISTS Trailer Hitch Assembly, 2.8 VB Trailer Hitch Assembly, 2.8 VB 23 20 smtuv16 REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # PART # OVERRUN DEVICE, 3.500 KG 811 129 090039 Housing, Hitch Complete Coupling, Ball (w/o Mounting Hardware) 247 619 Pin, Connecting 357 451...
  • Page 32 PARTS LISTS Trailer Hitch Assembly, 2.8 VB Pin, B12H1 1x40 DIN 1444 702 857 Pin, 3,2x20 DIN 94 Cotter 702 004 Washer, 10.5 DIN 125 700 139 Shaft 217 834 08 Bar, Handbrake Lever 353 137 Bolt, M14x60 DIN 933 Hex Head 701 514 Bolt, M10x30 DIN 933 Hex Head 702 130...

  • Page 33: Eye-Hook Hitch (Italian Market Only)

    PARTS LISTS Eye-Hook Hitch (Italian Market Only) Eye-Hook Hitch (Italian Market Only) 11 12 Smtuv23 REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # EYE-HOOK HITCH WITH HAND BRAKE - COMPLETE 095524 Eye-hook Hitch - Complete 094718 Brake Kit, Hand - Complete 095493 Spring, KF-GF1 Gas 097970...

  • Page 34: Trailer Assembly, 1.6T

    PARTS LISTS Trailer Assembly, 1.6T 5.10 Trailer Assembly, 1.6T Smtuv17d REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # TRAILER ASSEMBLY, 1.6T 087337 Hitch, Alko-Kober Trailer S85325 Bracket Weldment, Trailer Hitch Connection 085803-1 Gland, Cable 085388 Plate, Data 522268 Rivet, 3.2 X 7.4 Aluminum F81021-1...
  • Page 35 085534 Drum, Brake S85304 Arm, Left Independent Suspension S85305 Arm, Right Independent Suspension S85303 Beam, Al-ko Kober Axle S85300 Bracket, Al-ko Kober Axle S85301 Bolt, M16 x 50-8.8 Hex Head Full Thread Zinc F81006-7 Nut, M16-8 Hex Nylon Zinc Lock...

  • Page 36: Trailer Assembly, Lt40S 1.8T

    PARTS LISTS Trailer Assembly, LT40S 1.8T 5.11 Trailer Assembly, LT40S 1.8T SMTUV02D REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # TRAILER ASSEMBLY, LT30 1.8T 087338 Overrun Device, Alko-Kober Trailer 085591 Bracket Weldment, Trailer Hitch Connection 085803-1 Gland, Cable 085388 Plate, Data 522268...
  • Page 37 085534 Drum, Brake 085523 Arm, Left Independent Suspension 085525 Arm, Right Independent Suspension 085524 Beam, Al-ko Kober Axle 085522 Bracket, Al-ko Kober Axle 085527 Bolt, M16 x 50-8.8 Hex Head Full Thread Zinc F81006-7 Nut, M16-8 Hex Nylon Zinc Lock...

  • Page 38: Trailer Assembly, Lt40M 1.8T

    PARTS LISTS Trailer Assembly, LT40M 1.8T 5.12 Trailer Assembly, LT40M 1.8T SMTUV03D REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # TRAILER ASSEMBLY, LT40 1.8T 087339 Overrun Device, Alko-Kober Trailer 085591 Bracket Weldment, Trailer Hitch Connection 085803-1 Gland, Cable 085388 Plate, Data 522268...
  • Page 39 085534 Drum, Brake 085523 Arm, Left Independent Suspension 085525 Arm, Right Independent Suspension 085524 Beam, Al-ko Kober Axle 085522 Bracket, Al-ko Kober Axle 085527 Bolt, M16 x 50-8.8 Hex Head Full Thread Zinc F81006-7 Nut, M16-8 Hex Nylon Zinc Lock...

  • Page 40: Trailer Assembly, 2.2T

    PARTS LISTS Trailer Assembly, 2.2T 5.13 Trailer Assembly, 2.2T REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # TRAILER ASSEMBLY, 2.2T 087340 Overrun Device, Alko-Kober Trailer 085591 Bracket Weldment, Trailer Hitch Connection 085803-1 Gland, Cable 085388 Plate, Data 522268 Rivet, 3.2 X 7.4 Aluminum F81021-1...
  • Page 41 087768 Axle Assembly, 2.2T 086916 Drum, Brake Arm, Left Independent Suspension Arm, Right Independent Suspension Beam, Al-ko Kober Axle Bracket, Al-ko Kober Axle Bolt, M16 x 50-8.8 Hex Head Full Thread Zinc F81006-7 Nut, M16-8 Hex Nylon Zinc Lock F81036-2...

  • Page 42: Trailer Assembly, 2.6T

    PARTS LISTS Trailer Assembly, 2.6T 5.14 Trailer Assembly, 2.6T SMTUV30 REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # TRAILER ASSEMBLY, 2.6T 500400 Bracket Weldment, Trailer Hitch Connection 085803-1 Overrun Device, Alko-Kober Trailer 2600 kg 085591 Plate, Data 522268 Rivet, 3.2 X 7.4 Aluminum F81021-1...
  • Page 43 PARTS LISTS Trailer Assembly, 2.6T Bracket, 2.2T Rod Brake 085926-1 Bolt, M10x25-8.8 Hex Head Full Thread Zinc F81003-11 Nut, M10-8-B Hex Nylon Zinc Lock F81033-1 Wrap, 50/8 Tk F81082-3 Guard, CE Complete 099851 Bolt, M12X45-8.8 F81004-32 Washer, 13 Flat Zinc F81056-1 Nut, M12-8 Hex Nylon Zinc Lock F81034-2...

  • Page 44: Trailer Assembly For M Super/Lt70M Super Frame

    PARTS LISTS Trailer Assembly for M Super/LT70M Super Frame 5.15 Trailer Assembly for M Super/LT70M Super Frame REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART# TRAILER, M FRAME - COMPLETE 500741 AXLE, AL-KO DMC-2200 A-1370 C-1830 TRAILER 097864 WHEEL, ALKO-KOBER TRAILER - COMPLETE 087768 TIRE, 205/65 R17.5...

  • Page 45: Trailer Assembly For M Super/Lt70M Super 2.6 Frames

    PARTS LISTS Trailer Assembly for M Super/LT70M Super 2.6 Frames REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART# NUT, M10-8-B HEX NYLON ZINC LOCK F81033-1 ROD, BRAKE - LONG 097870-1 FENDER, COMPLETE RIGHTSee Section 5.16 523382 FENDER, COMPLETE LEFTSee Section 5.16 523639 GUARD, COMPLETE CE...
  • Page 46 PARTS LISTS Trailer Assembly for M Super/LT70M Super 2.6 Frames REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # WHEEL, 205/65 R17.5 COMPLETE 095348 RIM, 17.5" 095116 TIRE, 205/65 R17.5 095115 BRACKET WELDMENT, TRAILER HITCH CONNECTION 085803-1 OVERRUN DEVICE, 2600KG KW 251S B100 085591 WHEEL, JOCKEY 085862...

  • Page 47: Trailer Assembly, 3.0T, S And M Frames

    PARTS LISTS Trailer Assembly, 3.0T, S and M Frames REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # BOLT, M10X30-8.8 CARRIAGE ZINC F81003-101 PIN, 3/8X2 1/4 SNAP 014151 LANYARD, 3/64X6 016030 SCREW, ISO 7045-M4X8-4.8-H-A2 PAN HEAD F81011-45 5.17 Trailer Assembly, 3.0T, S and M Frames REF.
  • Page 48 PARTS LISTS Trailer Assembly, 3.0T, S and M Frames REF. DESCRIPTION (* Indicates Parts Available In Assemblies Only) PART # FRAME, TRAILER AXLE (GENERAL-PURPOSE) 086918-1 BOLT, M16X50-8.8 HEX HEAD FULL THREAD ZINC F81006-7 WASHER, 17 SPLIT LOCK ZINC F81058-1 NUT, M16-8 HEX NYLON ZINC LOCK F81036-2 ROD, LONG BRAKE (M FRAME) 524669-1...

  • Page 49: Trailer Assembly, 3.0T, M Super Frame

    PARTS LISTS Trailer Assembly, 3.0T, M Super Frame 5.18 Trailer Assembly, 3.0T, M Super Frame REF. DESCRIPTION (* Indicates Parts Available In Assemblies Only) PART # TRAILER, 3T M-SUPER FRAME - COMPLETE 523574 AXLE, AL-KO DMC-3000 A-1370 C-1830 523217 WHEEL, 205/65 R17.5 COMPLETE 095348 RIM, 17.5"...
  • Page 50 PARTS LISTS Trailer Assembly, 3.0T, M Super Frame REF. DESCRIPTION (* Indicates Parts Available In Assemblies Only) PART # WASHER, 10.5 FLAT ZINC F81055-1 BOLT, M10X25 8.8 HEX HEAD FULL THREAD ZINC F81003-11 NUT, M10-8-B HEX NYLON ZINC LOCK F81033-1 ROD, BRAKE - LONG 524669-1 GUARD, COMPLETE CE...

  • Page 51: Tandem Trailer Assembly, 3.0T

    PARTS LISTS Tandem Trailer Assembly, 3.0T 5.19 Tandem Trailer Assembly, 3.0T REF. DESCRIPTION ( Indicate Parts Available in Assemblies Only) PART# TRAILER, 3T TANDEM - COMPLETE 090099 AXLE, B 1500 A1420 112X5 C T FRONT 090011 PLATE WELDMENT, MOUNT - WIDE 089780-1 PLATE WELDMENT, MOUNT - NARROW 089781-1...
  • Page 52 PARTS LISTS Tandem Trailer Assembly, 3.0T REF. DESCRIPTION ( Indicate Parts Available in Assemblies Only) PART# BRACKET, 3.5T TANDEM TRAILER BRAKE CABLE 088890 BUSHING, 14/20-40 ZINC-PLATED 506412-1 NUT, M12-8-B HEX ZINC F81034-1 PIN, 3/8X2 1/4 SNAP 014151 LANYARD, 3/64X6 016030 SCREW, ISO 7045-M4X8-4.8-H-A2 PAN HEAD F81011-45 PARTS LISTS...

  • Page 53: Trailer Assembly, 2.2

    PARTS LISTS Trailer Assembly, 2.2 5.20 Trailer Assembly, 2.2 REF. DESCRIPTION (* indicates parts available in assemblies only) PART # TRAILER ASSEMBLY, 2.2 550453 BRACKET WELDMENT, TRAILER HITCH CONNECTION 085803-1 OVERRUN DEVICE, ALKO MODEL 2500 085591 PLATE, DATA 522268 RIVET, 3.2 X 7.4 ALUMINUM F81021-1 GLAND, DW11/H CABLE 085388...
  • Page 54 PARTS LISTS Trailer Assembly, 2.2 REF. DESCRIPTION (* indicates parts available in assemblies only) PART # NUT, M10 8 HEX ZINC F81033-3 BRACKET WELDMENT, BRAKE CABLE 551781-1 BOLT, M10X25 8.8 HEX HEAD FULL THREAD ZINC F81003-11 NUT, M10-8-B HEX NYLON ZINC LOCK F81033-1 TIE WRAP, TK 50/8 F81082-3...

  • Page 55: Complete Fence, "M" Frame

    PARTS LISTS Complete Fence, ”M” Frame 5.21 Complete Fence, ”M” Frame REF. DESCRIPTION (* indicates parts available in assemblies only) PART # FENCE, ”M” FRAME - COMPLETE 550465 BEAM, LIGHT - COMPLETE (”M” FRAME) 550466 FENCE, ”M” FRAME - LEFT SIDE 100499 FENCE WELDMENT, LEFT SIDE 100500-1...
  • Page 56 PARTS LISTS Complete Fence, ”M” Frame REF. DESCRIPTION (* indicates parts available in assemblies only) PART # PIN, 1/8X1 13/16 SAFETY P05059 SCREW, M4X12 5.8-B SLOTTED COUNTERSUNK HEAD ZINC F81011-41 NUT, M4-8 HEX NYLON ZINC LOCK F81029-1 BEAM, FRONT (”S” & ”M” FRAME) 100496 BEAM, FRONT 100497-1...

  • Page 57: Complete Light Beam, "M" Frame

    PARTS LISTS Complete Light Beam, ”M” Frame 5.22 Complete Light Beam, ”M” Frame REF. DESCRIPTION (* indicates parts available in assemblies only) PART # BEAM, LIGHT - COMPLETE (”M” FRAME) 550466 BEAM, REAR (GP FENCE) 086961-1 WASHER, 5.3 FLAT ZINC F81052-1 BAR, ”L”...
  • Page 58 PARTS LISTS Complete Light Beam, ”M” Frame REF. DESCRIPTION (* indicates parts available in assemblies only) PART # NUT, M6 8 HEX ZINC F81031-1 SPACER, 20X40X100 512894 SCREW, M5X40 8.8 HEX SOCKET HEAD CAP ZINC F81000-74 WASHER, 5.3 FLAT ZINC F81052-1 NUT, M5 8 HEX ZINC F81030-1...

  • Page 59: Trailer Assembly, 2.6T

    PARTS LISTS Trailer Assembly, 2.6T 5.23 Trailer Assembly, 2.6T REF. DESCRIPTION (* indicates parts available in assemblies only) PART # TRAILER, 2.6T - COMPLETE 550484 BRACKET WELDMENT, TRAILER HITCH CONNECTION 085803-1 OVERRUN DEVICE, ALKO MODEL 2500 085591 PLATE, DATA 522268 RIVET, 3.2 X 7.4 ALUMINUM F81021-1 GLAND, DW11/H CABLE...
  • Page 60 PARTS LISTS Trailer Assembly, 2.6T REF. DESCRIPTION (* indicates parts available in assemblies only) PART # BOLT, M10X25 8.8 HEX HEAD FULL THREAD ZINC F81003-11 NUT, M10-8-B HEX NYLON ZINC LOCK F81033-1 TIE WRAP, TK 50/8 F81082-3 GUARD, CE COMPLETE 099851 PLATE, CE GUARD MAIN 095818-1...

  • Page 61: Lighting Kit For 9 M Frame

    PARTS LISTS Lighting Kit for 9 m Frame 5.24 Lighting Kit for 9 m Frame REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # LIGHTING KIT, 9M FRAME 087934 BAR, LIGHT - COMPLETE (L FRAME) 510772-L BAR, ALUMINUM LIGHT 510774 LAMP, LT-120 LICENCE PLATE 088597...
  • Page 62 PARTS LISTS Lighting Kit for 9 m Frame REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # NUT, M5 8 HEX ZINC F81030-1 BRACKET, LIGHT BAR MOUNT - COMPLETE 090422 SPRING, .715X1.53X.068DIA SS COMP. P04282 RING, Z 10 OUTSIDE RETAINING F81090-13 WASHER, 6.4 FLAT ZINC F81053-1...
  • Page 63 PARTS LISTS Lighting Kit for 9 m Frame REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # ELEMENT, EE63 MOUNTING F81080-4 GLAND, DW11/H CABLE 085388 5-44 doc053121 PARTS LISTS...

  • Page 64: Outrigger Assembly (Front), Optional

    PARTS LISTS Outrigger Assembly (Front), Optional 5.25 Outrigger Assembly (Front), Optional REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # FINE ADJUST OUTRIGGER ASSEMBLY, FRONT 094587 Leg, Fine Adjust Outrigger See Section 5.40 093589 Guide, Outrigger Leg 506116-1 Pin, Outrigger Locking Zinc-plated 087012-1 Spring, SR.21x38x2 Zinc...

  • Page 65: Outrigger Assembly (Middle And Rear), Optional

    PARTS LISTS Outrigger Assembly (Middle and Rear), Optional 5.26 Outrigger Assembly (Middle and Rear), Optional SMTUV08D REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # FINE ADJUST OUTRIGGER ASSEMBLY, MIDDLE AND REAR 094584 Leg, Fine Adjust Outrigger See Section 5.40 093589 Guide, Outrigger Leg 506114-1...

  • Page 66: Outrigger Assembly (Side), Optional

    PARTS LISTS Outrigger Assembly (Side), Optional 5.27 Outrigger Assembly (Side), Optional SMTUV09D REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # FINE ADJUST OUTRIGGER ASSEMBLY, SIDE 094583 Leg, Fine Adjust Outrigger See Section 5.40 093589 Guide, Outrigger Leg 504243-1 Pin, Outrigger Detent 090197...

  • Page 67: Outrigger Assembly (S & M Frame), Optional

    PARTS LISTS Outrigger Assembly (S & M Frame), Optional 5.28 Outrigger Assembly (S & M Frame), Optional REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # FINE ADJUST OUTRIGGER ASSEMBLY, S & M FRAME 094586 Leg, Fine Adjust Outrigger See Section 5.40 093589 Guide, Outrigger Leg...

  • Page 68: Outrigger Assembly (L Frame), Optional

    PARTS LISTS Outrigger Assembly (L Frame), Optional 5.29 Outrigger Assembly (L Frame), Optional SMTUV19B REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # FINE ADJUST OUTRIGGER ASSEMBLY, L FRAME 094585 Leg, Fine Adjust Outrigger See Section 5.40 093589 Guide, Outrigger Leg 506114-1 Pin, Outrigger Detent...

  • Page 69: Fence Assembly, S Frame

    PARTS LISTS Fence Assembly, S Frame 5.30 Fence Assembly, S Frame REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) W-M PART FENCE ASSEMBLY, S-TYPE FRAME 100691 Fence Assembly, Front 100496 Beam, Front Trailer 100497-1 Clamp, Front Trailer Fence 521882-1 Nut, M16 Wing Zinc-plated F81036-3 Lanyard, 3/64 x 6...
  • Page 70 PARTS LISTS Fence Assembly, S Frame Lamp, 40134003 White Marker E85131 Lamp, 40129001 Yellow Marker E85217 Screw, C-ST 4.2 x 13 Cross Recessed Pan Head Tapping Zinc F81010-1 Lanyard, 3/64 x 6 016030 Pin, Retainer P05059 Socket, 2-Pole (FENCE LIGHTING) E85126 Grommet, GH6 Rubber 085338...

  • Page 71: Fence Assembly, M Frame

    PARTS LISTS Fence Assembly, M Frame 5.31 Fence Assembly, M Frame REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) W-M PART # FENCE ASSEMBLY, M-TYPE FRAME 100505 Fence Assembly, Front 100496 Beam, Front Trailer 100497-1 Clamp, Front Trailer Fence 521882-1 Nut, M16 Wing Zinc-plated F81036-3...
  • Page 72 PARTS LISTS Fence Assembly, M Frame Lamp, 40129001 Yellow Marker E85217 Screw, C-ST 4.2 x 13 Cross Recessed Pan Head Tapping Zinc F81010-1 Lanyard, 3/64 x 6 016030 Pin, Retainer P05059 Socket, 2-Pole (FENCE LIGHTING) E85126 Grommet, GH6 Rubber 085338 Cable, 0.75mm sq.x 2 OMPY Stranded Grey R80582-2 6.5m...

  • Page 73: Fence Assembly, Lt40 Wide "M" Frame

    PARTS LISTS Fence Assembly, LT40 Wide ”M” Frame 5.32 Fence Assembly, LT40 Wide ”M” Frame REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) W-M PART # FENCE, ”M” FRAME - COMPLETE 550471 See Section 5.37 BAR ASSEMBLY, LIGHT - COMPLETE (”M” FRAME) 550472 FENCE, M FRAME - LEFT SIDE 100499...
  • Page 74 PARTS LISTS Fence Assembly, LT40 Wide ”M” Frame REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) W-M PART # PIN, 1/8X1 13/16 SAFETY P05059 SCREW, M4X12 5.8-B SLOTTED COUNTERSUNK HEAD ZINC F81011-41 NUT, M4-8 HEX NYLON ZINC LOCK F81029-1 BEAM, FRONT (”S”...

  • Page 75: Fender Assembly

    PARTS LISTS Fender Assembly 5.33 Fender Assembly REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) W-M PART # COMPLETE FENDER 523578 ARM, FENDER 523576-1 FENDER, AL-KO (245 823) 523212 BOLT, M8X25-8.8 CARRIAGE ZINC F81002-59 WASHER, 8.4 FLAT ZINC F81054-1 NUT, M8-8-B HEX NYLON ZINC LOCK F81032-2 HOLDER, WHEEL CHOCK...

  • Page 76: Fender Assembly, Trailer Without Fence

    PARTS LISTS Fender Assembly, Trailer without Fence 5.34 Fender Assembly, Trailer without Fence REF. DESCRIPTION (* Indicates Parts Available In Assemblies Only) PART # FENDER, WFL - COMPLETE 523831 ARM, FENDER 523832-1 FENDER, AL-KO (245 823) 523212 BOLT, M8X25-8.8 CARRIAGE ZINC F81002-59 WASHER, 8.4 FLAT ZINC F81054-1...

  • Page 77: Fence Assembly, Lt70M Super

    PARTS LISTS Fence Assembly, LT70M Super 5.35 Fence Assembly, LT70M Super smtuv28b 22 23 24 REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) W-M PART FENCE ASSEMBLY, LT70M SUPER COMPLETE 100376 Fence Assembly, Front, “M” Super Bed Frames 100379 Beam, Front Trailer 100377-1 Clamp, Front Trailer Fence...
  • Page 78 PARTS LISTS Fence Assembly, LT70M Super Lamp, 40129001 Yellow Marker E85217 Pin, Retainer P05059 Lanyard, 3/64 x 6 016030 Socket, 2-Pole (FENCE LIGHTING) E85126 Cable, 0.75mm sq.x 2 OMPY Stranded Grey R80582-2 Grommet, GH6 Rubber 085338 Lamp, 12V 5W Tubular E85312 Light Bar Assembly, LT70 "M"...

  • Page 79: Light Bar Assembly, S Frame

    PARTS LISTS Light Bar Assembly, S Frame 5.36 Light Bar Assembly, S Frame SMTUV29_D 510772_MANUAL 11 12 REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) W-M PART # BAR ASSEMBLY, LIGHT (S FRAME) 100700 BEAM, REAR (GP FENCE) 086961-1 BRACKET, S FRAME REAR FENCE 100698-1 SCREW, M10X25 8.8 HEX SOCKET HEAD CAP ZINC...
  • Page 80 PARTS LISTS Light Bar Assembly, S Frame GROMMET, GH6 RUBBER 085338 BULB, 5W 12V SMALL 085390 LIGHT, LT120 LICENCE PLATE 088597 GROMMET, HV12 WHITE R80670-1 BULB, 21W 12V 088847 LAMP, LT-50P MULTIFUNCTION 510773 R80582-2 WIRE, OMYp 2 x 0.75 mm BAR, ALUMINUM LIGHT 510774 LIGHT, LO 361 MARKER...

  • Page 81: Light Bar Assembly, M Frame

    PARTS LISTS Light Bar Assembly, M Frame 5.37 Light Bar Assembly, M Frame REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) W-M Part No. BAR ASSEMBLY, LIGHT (M FRAME) 550472 BEAM, REAR (GP FENCE) 086961-1 WASHER, 5.3 FLAT ZINC F81052-1 BAR, S/M FRAME LIGHT - COMPLETE 550470...
  • Page 82 PARTS LISTS Light Bar Assembly, M Frame REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) W-M Part No. SCREW, C-ST 4.2 X 13 CROSS RECESSED PAN HEAD TAPPING ZINC F81010-1 ROD, PLUG W85163-1 WASHER, 10.5 FLAT ZINC F81055-1 SCREW, M10X25 8.8 HEX SOCKET HEAD CAP ZINC F81003-32 BOLT, M5X65 8.8 HEX HEAD ZINC F81000-62...

  • Page 83: Light Bar Assembly, M Frame

    PARTS LISTS Light Bar Assembly, M Frame 5.38 Light Bar Assembly, M Frame SMTUV20_F 510772_MANUAL 11 12 REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) W-M PART # BAR ASSEMBLY, REAR LIGHT (M FRAME) 094711 BEAM, REAR (GP FENCE) 086961-1 BRACKET, REAR FENCE 094710-1...
  • Page 84 PARTS LISTS Light Bar Assembly, M Frame GROMMET, GH6 RUBBER 085338 BULB, 5W 12V SMALL 085390 LIGHT, LT120 LICENCE PLATE 088597 GROMMET, HV12 WHITE R80670-1 BULB, 21W 12V 088847 LAMP, LT-50P MULTIFUNCTION 510773 R80582-2 WIRE, OMYp 2 x 0.75 mm BAR, ALUMINUM LIGHT 510774 LIGHT, LO 361 MARKER...

  • Page 85: Light Bar Assembly, L & M Super Frame

    PARTS LISTS Light Bar Assembly, L & M Super Frame 5.39 Light Bar Assembly, L & M Super Frame SMTUV31_B 11 12 098203_MANUAL SCALE 0.1 SMTUV31_B 510772-L_MANUAL REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) W-M PART # BAR, COMPLETE LIGHT (M SUPER FRAME) 098203 FENCE, “M”...
  • Page 86 PARTS LISTS Light Bar Assembly, L & M Super Frame BULB, 21W 12V 088847 R80582-2 CABLE, OMYp 2 x 0.75 mm LAMP, LT-50P MULTIFUNCTION 510773 BAR, ALUMINUM LIGHT 510774 LAMP, LO 363 MARKER 502653 BRACKET, ”M-SUPER” FRAME MARKER LAMP 502594-1 PLUG, 12V 13-PIN E85117 CONNECTOR, 2-POLE...

  • Page 87: Fine Adjust Outrigger Leg

    PARTS LISTS Fine Adjust Outrigger Leg 5.40 Fine Adjust Outrigger Leg REF. DESCRIPTION (* Indicates Parts Available in Assemblies Only) PART # LEG, MAIN TUBE FINE ADJUST OUTRIGGER 093589 BASE WELDMENT, OUTRIGGER LEG 093596-1 BOLT, OUTRIGGER LEG 093590-1 GUIDE, OUTRIGGER LEG 093593-1 WASHER, 10.5/30-5 505156-1...

  • Page 88: Electrical Information

    Electrical Information Electrical Symbol Diagram SECTION 6 ELECTRICAL INFORMATION Electrical Symbol Diagram Electrical Symbol Diagram TUVdoc053121...
  • Page 89 Electrical Information Electrical Symbol Diagram FIG. 6-1 SYMBOL DIAGRAM. TUVdoc053121 Electrical Symbol Diagram...

  • Page 90: Electrical Components

    Electrical Information Electrical Components Electrical Components Description Socket, 13-Pin Orange Marker Lamps White Marker Lamps Directional Indicator - Left Position Lamps & Stop Lamps Registration Plate Lamp Fog Lamp Reversing Lamp Directional Indicator - Right TABLE 6-1 Electrical Components TUVdoc053121...

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