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TERRY Melody 1 Installation Manual

Platform lift
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Installation Manual
Melody 1 Platform Lift
Ref. ED01050g Date: 03/04/2012
Original instructions

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Summary of Contents for TERRY Melody 1

  • Page 1 Installation Manual Melody 1 Platform Lift Ref. ED01050g Date: 03/04/2012 Original instructions...

  • Page 2: Table Of Contents

    MELODY 1 TECHNICAL SPECIFICATION MELODY 1 HEIGHT ADJUSTMENT MELODY 1 GENERAL FAULT FINDING MELODY 1 INSTALLATION TEST CERTIFICATE (PAGE 1 OF 3) MELODY 1 INSTALLATION TEST CERTIFICATE (PAGE2 OF 3) MELODY 1 INSTALLATION TEST CERTIFICATE (PAGE 3 OF 3) TRADE CUSTOMER FEEDBACK QUESTIONNAIRE MELODY 1 SERVICE &...

  • Page 3: The Melody 1 Platform Lift

    NOTES THE MELODY 1 PLATFORM LIFT The Melody 1 is a hydraulically operated scissor platform lift capable of lifting loads of 280Kg up to 1.0m between fixed levels. Designed and manufactured in accordance with BS 6440, the Melody 1 is suitable for use by persons with impaired mobility in either public buildings or private dwellings.

  • Page 4: Melody 1 Installation Instructions

    Terry Melody 1 - Installation Instructions - ED01050g NOTES ref: ED01052c, dated: 10/01/2012 MELODY 1 INSTALLATION INSTRUCTIONS Manually raise platform / scissor arms and insert safety scotch through holes in base frame (see diagram page 10). Must be at least 150mm...
  • Page 5 Terry Melody 1 - Installation Instructions - ED01050g NOTES ref: ED01052c, dated: 10/01/2012 Connect the 8 core cable from charger and cable from lower wall station as per diagram below. Note: Ensure anti-creep (purple wire to mech wheel) is disconnected.
  • Page 6 Terry Melody 1 - Installation Instructions - ED01050g NOTES ref: ED01052c, dated: 10/01/2012 • Offer the lock assembly to the gate. Note: orientate the lock assembly so that the lock is located on the outer side of the gate. • Run the gate wire neatly from the gate outlet, through the holes in the lock mounting plates and into the lock through the appropriate side.
  • Page 7 Terry Melody 1 - Installation Instructions - ED01050g ref: ED01052b, dated: 10/01/2012 NOTES • Cut off the 4 pin connector from the other end of the gate cable, ensuring numbers are present on the cable stubs for reference later. • Insert the sleeved grommet from the fixing kit into the hole on the hinge side in the barley seed floor.
  • Page 8 Terry Melody 1 - Installation Instructions - ED01050g NOTES ref: ED01052c, dated: 19/08/2011 17. Fit 5 Amp fuse for battery. Charger box dimensions 223mm 18. Fit 30 Amp isolation fuse.Secure powerpack cover in place using Charging No.8 x 1/2” Stainless steel Pozi-...
  • Page 9 Terry Melody 1 - Installation Instructions - ED01050g NOTES ref: ED01052c, dated: 19/08/2011 21. Fix charger box to wall. Plug in charger and replace cover 22. Bleed hydraulic system. • Ensure the hydrualic hose is plugged into pump connector. • SAFETY: cover the hydraulic fittings to avoid injury from high pressure hydraulic fluid! •...

  • Page 10: Melody 1 Base Frame And Scissor Assembly

    Terry Melody 1 - Installation Instructions - ED01050g NOTES ref: ED01054a, dated: 07/06/2006 MELODY 1 BASE FRAME AND SCISSOR ASSEMBLY To gain access under the platform : • Send lift up. • Remove tie wraps securing base of bellows to front of base frame and ramp support plate.

  • Page 11: Melody 1 Schematic Cable Run

    Terry Melody 1 - Installation Instructions - ED01050g ref: ED01055c, dated: 28/01/2010 NOTES MELODY 1 SCHEMATIC CABLE RUN 240 V AC This component must be located internally Single or double mains socket or 13 Amp –switched spur with front outlet.

  • Page 12: Melody 1 Technical Specification

    Bellows enclosed hydraulic scissor arms Hydraulic oil grade Temperature Range C to +40 Designed and manufacturing BS 6440 & CE Mark standard Terry Lifts’ policy is one of continuous product development and the company reserves the right to change specifi cations without notice.

  • Page 13: Melody 1 Height Adjustment

    Terry Melody 1 - Installation Instructions - ED01050g ref: ED01057a, dated: 07/06/2006 NOTES MELODY 1 HEIGHT ADJUSTMENT IMPORTANT: Before adjusting the mechanism ensure anti-creep switch is disconnected (refer to page 19) The control mechanism will be pre-set to a platform height of 1000mm With lift at ground level disconnect the spring Stop lift at required height.

  • Page 14: Melody 1 General Fault Finding

    Terry Melody 1 - Installation Instructions - ED01050g NOTES ref: ED01058a, dated: 07/06/2006 MELODY 1 GENERAL FAULT FINDING FAULT CHECK Lift will not go up Check that when the up button is pressed, is L1 (green LED) lit ? If not :- 1.

  • Page 15: Melody 1 Installation Test Certificate (Page 1 Of 3)

    Terry Melody 1 - Installation Instructions - ED01050g ref: ED01059c, dated: 28/01/2010 NOTES MELODY 1 INSTALLATION TEST CERTIFICATE (PAGE 1 OF 3) B.1. Description of installation: Lift reference:- Location:- Manufacturer:- Terry Group Ltd, Longridge Trading Estate, Knutsford, Cheshire. WA16 8PR...

  • Page 16: Melody 1 Installation Test Certificate (Page2 Of 3)

    Terry Melody 1 - Installation Instructions - ED01050g NOTES ref: ED01059c, dated: 29/01/2010 MELODY 1 INSTALLATION TEST CERTIFICATE (PAGE2 OF 3) B.2. Static Examination a) Is all metalwork that encloses live conductors bonded to the main earthing terminal by protective conductors? b) Is the platform bonded to earth by a separate conductor? c) Does the resistance of the earth protective path exceed .1 ohm?

  • Page 17: Melody 1 Installation Test Certificate (Page 3 Of 3)

    Address:- Date:- CERTIFICATE OF ACCEPTANCE BY PURCHASER/USER I/We being the purchaser/user of this Terry Melody 1 (serial No. ) have received, and fully understood, verbal and written instructions, in association with a demonstration, from on its correct and safe use.
  • Page 18 Terry Melody 1 - Installation Instructions - ED01050g...

  • Page 19: Trade Customer Feedback Questionnaire

    Terry Melody 1 - Installation Instructions - ED01050g Terry Group Limited Head Office & Factory: Unit 1, Longridge Trading Estate, Knutsford, Cheshire, WA16 8PR tel: 0845 365 5366 fax: 0845 365 5367 email: sales@terrylifts.co.uk web: www.terrylifts.co.uk London Office: tel: 0845 365 5376 fax: 0845 365 5377...
  • Page 20 Terry Melody 1 - Installation Instructions - ED01050g...
  • Page 21 Terry Melody 1 - Installation Instructions - ED01050g ref: ED01073b, dated: 07/05/2008 NOTES DECLARATION of CONFORMITY Lift Type: Melody 1 This lift was manufactured by TERRY GROUP Ltd., who declare that this lift fulfils all the relevant provisions of the following Directives: 2004/108/EEC EMC Specifications 2006/95/EEC...
  • Page 22 Terry Melody 1 - Installation Instructions - ED01050g...

  • Page 23: Melody 1 Service & Maintenance

    Terry Melody 1 - Installation Instructions - ED01050g ref: ED01060e, dated: 03/04/2012 NOTES MELODY 1 SERVICE & MAINTENANCE Dependent on frequency of use, this lifting platform should be serviced at least every 6 months. This service should be conducted by competent persons trained in the service and repair of the product.

  • Page 24: Melody 1 Basic Safety System Checks

    Terry Melody 1 - Installation Instructions - ED01050g NOTES ref: ED01061c, dated: 10/01/2012 MELODY 1 BASIC SAFETY SYSTEM CHECKS Hose condition and connectors Check call station operation x 3 - check all buttons work with key on and stop works with key off...

  • Page 25: Melody 1 Definition Of Basic Safety Items

    Terry Melody 1 - Installation Instructions - ED01050g ref: ED01062a, dated: 07/06/2006 NOTES MELODY 1 DEFINITION OF BASIC SAFETY ITEMS A. Check Condition of Hose. Manually check condition of hose for splits or leaks and fi ttings. B. Check Call Station Operation.
  • Page 26 Terry Melody 1 - Installation Instructions - ED01050g...

  • Page 27: Melody 1 Wiring Diagram

    Terry Melody 1 - Installation Instructions - ED01050g ref: ED01063e, dated: 10/01/2012 MELODY 1 WIRING DIAGRAM...
  • Page 28 Terry Melody 1 - Installation Instructions - ED01050g...

  • Page 29: Melody 1 Circuit Board Layout

    Terry Melody 1 - Installation Instructions - ED01050g ref: ED01075a, dated: 07/06/2006 NOTES MELODY 1 CIRCUIT BOARD LAYOUT CONNECTOR DEFINITIONS Number Ident Cable Size Down Safe Edge 2 Way Charger Box Interface 6 Way Carriage Call Station Interface 7 Way...

  • Page 30: Melody 1 Control Board Wiring

    Terry MELODY 1 - Installation Instructions - ED01050g NOTES ref: ED01064a, dated: 07/06/2006 MELODY 1 CONTROL BOARD WIRING The LS33100 Controller has the following features incorporated in the design 1) UP / DOWN CONTROL - The LS33100 uses constant pressure buttons.

  • Page 31: Melody 1 Lift Gate Control Circuit

    Terry Melody 1 - Installation Instructions - ED01050g ref: ED01074b, dated: 24/08/2006 NOTES MELODY 1 LIFT GATE CONTROL CIRCUIT The melody lift has been developed with safety as one of the main design criteria. The below circuit and associated text describes the interlocks associated with the gate functionality.

  • Page 32: Melody 1 Appendix-Remote Control Enabler System

    Terry Melody 1 - Installation Instructions - ED01050g NOTES ref: ED01066a, dated: 07/06/2006 MELODY 1 APPENDIX-REMOTE CONTROL ENABLER SYSTEM Operation The single channel control system is comprised of a transmitter CE1038 and receiver CE1037.The receiver is set in the 3 minute timer mode.

  • Page 33: Melody 1 Megger Testing

    Terry Melody 1 - Installation Instructions - ED01050g ref: ED01067a, dated: 07/06/2006 NOTES MELODY 1 MEGGER TESTING Earth continuity test Referencing pages 25 (Wiring Diagram), and 27(Control Board Layout) of this Document, disconnect the 6 way male connector and Red and Grey flying...
  • Page 34 Terry Melody 1 - Installation Instructions - ED01050g...

  • Page 35: Melody 1 Charger Box Template

    Terry Melody 1 - Installation Instructions - ED01050g ref: ED01068b, dated: 28/01/2010 MELODY 1 CHARGER BOX TEMPLATE...
  • Page 36 Terry Melody 1 - Installation Instructions - ED01050g...

  • Page 37: Bulletins

    Terry Melody 1 - Installation Instructions - ED01050g ref: ED01076a, dated: 10/01/2012 NOTES BULLETINS...

  • Page 38: Melody 1 Cable Tie Fixing

    Terry Melody 1 - Installation Instructions - ED01050g MELODY 1 CABLE TIE FIXING Fix the cable tie fi xing base to aluminium platform by using M4 csk pozi taptites. Then use cable ties to fi x the cable.

  • Page 39: Melody 1 Upper Level Gate Fitting Instructions (Xb00223)

    Terry Melody 1 - Installation Instructions - ED01050g MELODY 1 UPPER LEVEL GATE FITTING INSTRUCTIONS (XB00223) Contains Standard Gate and Side Exit Gate instructions. Contains Pit Installation Instructions XB00223 Page 1 of 14 AUTHOR: MK 29/04/2010 Terry Group Internet > Production > Bulletins...
  • Page 40 Terry Melody 1 - Installation Instructions - ED01050g 1. Place the plinth and base plate in position as shown. Fasten the plinth in place with the (CF154) No.12x2” Wood screws and the (CF120) Rawl Plugs from the common fixing kit (LS38561).
  • Page 41 Terry Melody 1 - Installation Instructions - ED01050g 2. Fasten the back panel angles to each gate post in the orientation shown using the (CF095) St. St. Rivets provided. IMPORTANT: Consider gate handing before fastening panel angles, angles should be attached on the inside of the posts.
  • Page 42 Terry Melody 1 - Installation Instructions - ED01050g 4. Once both posts are loosely fastened in place at the plinth, reposition the base plate to achieve and square and vertical alignment. Once satisfied, fully tighten (CB303) M10 bolts. When completely sure of correct positioning, bolt down the gate base plate in two places with...
  • Page 43 Terry Melody 1 - Installation Instructions - ED01050g 5. Attach the lower hinge pin to the plinth using the (CZ006) M5x16 Button Head Screws provided in the common fixing kit (LS38561) keeping in mind the handing of the gate. XB00223...
  • Page 44 Terry Melody 1 - Installation Instructions - ED01050g 6. Once the plinth, posts, and base plate fully secured in position, remove the beak bracket and upper hinge from the gate panel itself and replace the beak bracket to achieve the correct handing of the gate.
  • Page 45 Terry Melody 1 - Installation Instructions - ED01050g 7. Place the gate panel over the lower hinge pin and secure using the upper hinge pin, fastened with the (CZ106) M6 x 16 Cap Screw and (CZ301) M6 Washers from the common...
  • Page 46 Terry Melody 1 - Installation Instructions - ED01050g 8. Cut the back board to height and place within the gate posts plinth and floor resting on the back board angle. Drill and tap M6 through the board into the angle for (CZ106) M6x16 Stainless CSK screws from the common fixing kit (LS38561).
  • Page 47 Terry Melody 1 - Installation Instructions - ED01050g 10. Finally fit the gate post side blanking plates found in the fixing kit (LS38966) using the plate/gland kit (LS38941) for the wire outlet side. The gland provided is a 25mm gland and therefore requires 25mm conduit rather than the...
  • Page 48 Terry Melody 1 - Installation Instructions - ED01050g SIDE EXIT UPPER LEVEL GATE You should have the following extra parts, in addition to the wide gate components, with fixing kit: LS45012. Wider gate side panel Wider gate panel top cap...
  • Page 49 Terry Melody 1 - Installation Instructions - ED01050g 1. Measure the required side panel height, based on the already installed gate assembly and remove the excess from the top of the side panel. Refit the top bracket onto the now correct length side panel.
  • Page 50 Terry Melody 1 - Installation Instructions - ED01050g 3. The buffalo board should be flush with the front of the gate post as shown below. Buffalo board You can now fit the cap to the top of the side panel and fasten with the (CF126) aluminium rivets provided.
  • Page 51 Terry Melody 1 - Installation Instructions - ED01050g 6. Finally place the side panel support on the upper level and fasten with the (CF154) 12x2” Wood screws and the (CF120) Rawl Plugs provided. Once fastened drill holes for (CF126) aluminium rivets in side panel.
  • Page 52 Terry Melody 1 - Installation Instructions - ED01050g Step-lift Upper Level Gate Pit Installation Instruction 1. Place the gate support section in the prepared pit, inline with the location of the upper level gate base. Using the M8 x 150 Coach Screws and M8 washers provided with the Gate...

  • Page 53: Melody 1 Ramp Call Post Instructions (Xb00198B)

    Terry Melody 1 - Installation Instructions - ED01050g MELODY 1 RAMP CALL POST INSTRUCTIONS (XB00198B) Contains details of both Ramp Mounted and Stand Alone Call Posts For details of Stand Alone see step 3 Contains Post Location Templates for both Standard & 900 Wide...
  • Page 54 Terry Melody 1 - Installation Instructions - ED01050g Installation Instructions 1. When the lift is positioned, place the template* in position on the left or right of the scissor frame. Please follow the instructions on the template are and drill four location holes (drill for fixing kit CF210 provided) for the control post.
  • Page 55 Terry Melody 1 - Installation Instructions - ED01050g 3. Once the lower post is fixed into position, connect the cable from lift using the connector blocks to the cable from the articulated head. Insert the articulated head into the top of the post in the required orientation.
  • Page 56 Terry Melody 1 - Installation Instructions - ED01050g...
  • Page 57 Terry Melody 1 - Installation Instructions - ED01050g 4. Remove the appropriate knock- out and finish neatly before placing the ramp over the mounting and call post base fastening with the rivets provided in the Ramp Fixing Kit (LS38778) To complete the ramp assembly, fasten the front of the ramp into the floor with the 12 x 2”...

  • Page 58: Triple Bridging Step Height Adjustment (Xb00218)

    Terry Melody 1 - Installation Instructions - ED01050g TRIPLE BRIDGING STEP HEIGHT ADJUSTMENT (XB00218) Use the adjustment collars to adjust the heights of the step and achieve equal heights between each step. Measure the height of the Bridging Step from the upper level to the Platform.

  • Page 59: Bridging Step Pick-Up Bracket Install Instructions (Xb00217)

    Terry Melody 1 - Installation Instructions - ED01050g BRIDGING STEP PICK-UP BRACKET INSTALL INSTRUCTIONS (XB00217) In the event that a single bridging step is specified, the pick up bracket kit LS35267 will be provided and must be fitted as detailed bellow.
  • Page 60 Terry Melody 1 - Installation Instructions - ED01050g...

  • Page 65: Melody 1 Client Check List

    Terry Melody 1 - Installation Instructions - ED01050g ref: ED01069a, dated: 07/06/2006 NOTES MELODY 1 CLIENT CHECK LIST Lift No: Control locations and operation Safety features Emergency lowering procedures Cleaning procedures Power supply location Contents of Lift operation booklet Contact details I confi...
  • Page 66 Terry Melody 1 - Installation Instructions - ED01050g...

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