Pfeiffer Vacuum OPS 400 Operating Instructions Manual

Pfeiffer Vacuum OPS 400 Operating Instructions Manual

On-board power supply pack
Table of Contents

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OPERATING INSTRUCTIONS
EN
Translation of the Original
OPS 400
On-board power supply pack

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Table of Contents
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Summary of Contents for Pfeiffer Vacuum OPS 400

  • Page 1 OPERATING INSTRUCTIONS Translation of the Original OPS 400 On-board power supply pack...
  • Page 2 Dear Customer, Thank you for choosing a Pfeiffer Vacuum product. Your new power supply pack is designed to support you in your individual application with full performance and without malfunctions. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a comprehensive and complete range of top-quality products and first-class service.
  • Page 3: Table Of Contents

    Limits of use of the product Proper use Foreseeable improper use Personnel qualification 2.7.1 Ensuring personnel qualification 2.7.2 Personnel qualification for maintenance and repair 2.7.3 Advanced training with Pfeiffer Vacuum Product description Function Identifying the product Connections Scope of delivery...
  • Page 4 Stickers on the product Tbl. 2: Abbreviations used in this document Tbl. 3: Permissible ambient conditions Tbl. 4: Connection description for OPS 400 Tbl. 5: Terminal lay-out of the power supply connector Tbl. 6: Available spare parts Tbl. 7: OPS 400 - Accessories Tbl.
  • Page 5 Dismantling the OPS 400 from the HiPace Fig. 5: HiPace 400 – HiPace 800 with OPS 400 Fig. 6: HiPace 300 M – HiPace 800 M with OPS 400 Fig. 7: HiPace 300 with OPS 400 and adapter plate Fig. 8: Spare parts for OPS 400 Fig.
  • Page 6: About This Manual

    Keep the manual for future consultation. 1.1 Validity This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de- scribe the functions of the named product and provide the most important information for the safe use of the device. The description is written in accordance with the valid directives. The information in this op- erating instructions refers to the product's current development status.
  • Page 7: Stickers On The Product

    Rating plate (example) Rating plates of the devices are affixed to the housing where D-35614 Asslar they can be clearly seen Mod.: OPS 400 Ser. -Nr.: Mod.-Nr.: PM 071 147 -X - - - - - - - - Input: 100-240 V +/- 10% 5.2 - 1.7 A 50/60 Hz 450 VA...
  • Page 8: Safety

    Safety 2 Safety 2.1 General safety information The following 4 risk levels and 1 information level are taken into account in this document. DANGER Immediately pending danger Indicates an immediately pending danger that will result in death or serious injury if not observed. ►...
  • Page 9: Safety Precautions

    Safety Risks during operation WARNING Risk of burns in case of contact with hot surfaces For the operator's safety, the products are designed to avoid thermal risk. Depending on the applica- tion, the conditions of use generate high temperatures which require extra caution from users (surfa- ces >...
  • Page 10: Limits Of Use Of The Product

    2.5 Proper use ● The power supply packs are used exclusively to provide a voltage supply to the electronic drive units of Pfeiffer Vacuum vacuum pumps and their accessories. 2.6 Foreseeable improper use Improper use of the product invalidates all warranty and liability claims. Any use that is counter to the purpose of the product, whether intentional or unintentional, is regarded as improper use;...
  • Page 11: Ensuring Personnel Qualification

    ─ Customer with Pfeiffer Vacuum service training ─ Pfeiffer Vacuum service technician 2.7.3 Advanced training with Pfeiffer Vacuum For optimal and trouble-free use of this product, Pfeiffer Vacuum offers a comprehensive range of courses and technical trainings. For more information, please contact Pfeiffer Vacuum technical training.
  • Page 12: Product Description

    3.1 Function OPS-type power supply packs are used exclusively to provide an on-board voltage supply to the elec- tronic drive unit of Pfeiffer Vacuum vacuum pumps. The output voltage "DC out" is safely isolated from the mains input voltage "AC in".
  • Page 13: Installation

    ► Install a mains disconnection device according to SEMI-S2. ► Install a circuit breaker with an interruption rating of at least 10,000 A. Fig. 3: Mains connection 1 OPS 400 Mains cable with bushing 2 Mounting bracket Assignment Phase L...
  • Page 14 Connecting to the mains power supply ► Make sure that the supply voltage is correct. ► Order a corresponding power supply cable from the Pfeiffer Vacuum accessories range. ► Plug the mains connection cable into the "AC in" power supply plug.
  • Page 15: Operation

    Operation 5 Operation 5.1 Switching on WARNING Risk of burns in case of contact with hot surfaces For the operator's safety, the products are designed to avoid thermal risk. Depending on the applica- tion, the conditions of use generate high temperatures which require extra caution from users (surfa- ces >...
  • Page 16: Maintenance

    Required tools ● Allen key, WAF 6 ● Allen key, WAF 5 Fig. 4: Dismantling the OPS 400 from the HiPace 1 Interior hexagon socket screw Countersunk-head screws (for HiPace 300 only) 2 OPS 400 Power supply unit Power supply plug...
  • Page 17: Installing The Power Supply Pack

    1 Threaded holes on the pump bottom part Fixing holes on the OPS 400 Fig. 6: HiPace 300 M – HiPace 800 M with OPS 400 1 Threaded holes on the pump bottom part Fixing holes on the OPS 400...
  • Page 18: Cleaning

    Mounting the OPS 400 with adapter plate The OPS 400 power supply pack and the pump bottom part of the HiPace 300 with electronic drive unit are different lengths. With this in mind, there are two possibilities of installing the power supply pack flush with the turbopump.
  • Page 19: Recycling And Disposal

    7.1 General disposal information Pfeiffer Vacuum products contain materials that you must recycle. ► Dispose of our products according to the following: – Iron –...
  • Page 20: Malfunctions

    Malfunctions 8 Malfunctions WARNING Danger to life from electric shock in the event of a fault In the event of a fault, devices connected to the mains may be live. There is a danger to life from electric shock when making contact with live components. ►...
  • Page 21: Service Solutions By Pfeiffer Vacuum

    We are always focused on perfecting our core competence – servicing of vacuum components. Once you have purchased a product from Pfeiffer Vacuum, our service is far from over. This is often exactly where service begins. Obviously, in proven Pfeiffer Vacuum quality.
  • Page 22 Service solutions by Pfeiffer Vacuum 5. Prepare the product for transport in accordance with the provisions in the contamination declaration. a) Neutralize the product with nitrogen or dry air. b) Seal all openings with blind flanges, so that they are airtight.
  • Page 23: Spare Parts

    Spare parts 10 Spare parts Fig. 8: Spare parts for OPS 400 Position Designation Order number Power supply pack OPS 400 PM 071 147 -X Adapter plate for HiPace 300 PM 163 752 -T Tbl. 6: Available spare parts 23/28...
  • Page 24: Accessories

    Mains cable 115 V AC, NEMA 5-15 to HAN 3A, 3 m PM 061 187 -X Mains cable 208 V AC, NEMA 6-15 to HAN 3A, 3 m P 4564 309 HB Cable connector HAN 3A for the voltage supply PM 061 200 -T Tbl. 7: OPS 400 - Accessories 24/28...
  • Page 25: Technical Data And Dimensions

    Technical data and dimensions 12 Technical data and dimensions 12.1 Technical data Selection field OPS 400, integrated power supply Part number PM 071 147 -X Degree of pollution Overvoltage category Category II Ambient temperature 5 – 50 °C Input voltage(s) 100 – 240 V AC (±10 %), 50/60 Hz Input voltage: tolerance ±10 %...
  • Page 26: Declaration Of Conformity

    Declaration of conformity Declaration for product(s) of the type: Power supply pack OPS 400 We hereby declare that the listed product satisfies all relevant provisions of the following European Directives. Low voltage 2014/35/EC Electromagnetic compatibility 2014/30/EU Restriction of the use of certain hazardous substances 2011/65/EU...
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