WeldKing PULSEWAVE200 Owner's Manual
  1. Manuals
  2. Brands
  3. WeldKing Manuals
  4. Welding System
  5. Pulsewave200
  6. Owner's manual

WeldKing PULSEWAVE200 Owner's Manual

Hide thumbs Also See for PULSEWAVE200:
Table of Contents

Advertisement

Quick Links

Download this manual
All manuals and user guides at all-guides.com
PULS
SEWAVE
E200
PULSED TIG (G
P
GTAW)
STICK (SMAW)
S
)
Arc Weldin
ng Power Sour
rce
Machin
ne Numbe
r:
Where
Purchase
e:
Date of
f purchase
ed:
_________
_
_________
_________
_________
_
_________
_________
_________
_
_________
_________
_________
_
_________
_
_________
_

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PULSEWAVE200 and is the answer not in the manual?

Questions and answers

Related Manuals for WeldKing PULSEWAVE200

Summary of Contents for WeldKing PULSEWAVE200

  • Page 1 All manuals and user guides at all-guides.com PULS SEWAVE E200 PULSED TIG (G GTAW) STICK (SMAW) Arc Weldin ng Power Sour Machin ne Numbe _________ _________ _________ _________ Where Purchase _________ _________ _________ _________ Date of f purchase _________ _________ _________ _________...

  • Page 2: Table Of Contents

    All manuals and user guides at all-guides.com Table of Contents SECTION 1 SAFETY PRECAUTIONS ....................1 SECTION 1 CONSIGNES DE SÉCURITÉ ..................... 1 1-1. Symbol Usage Symboles utilisés ..............1 1-2. Arc welding Hazards Dangers relatifs au soudage à l’arc ....1 1-3.

  • Page 3: Safety Precautions

    All manuals and user guides at all-guides.com SECTION SAFETY Y PRECA AUTIONS ECTION ONSIGNE ES DE SÉ ÉCURITÉ É 1-1. mbol Usa mboles ut tilisés Means Warning! Wat tch Out! The re are possible hazards with this procedur re! The possible hazards are s shown in the ad...
  • Page 4 All manuals and user guides at all-guides.com poorly spliced ca ables. situations, l’u utilisation d’un poste à souder DC à fil à tension n constante es st recommandé ée. En Do not drape ca ables over your b body. outre, ne pas s travailler seul f earth groundi ng of the workp...
  • Page 5 All manuals and user guides at all-guides.com Put on grounded d wrist strap BE EFORE handling boards or parts. MAGNETIC C FIELDS ca Use proper stat ic-proof bags an nd boxes to stor affect pace emakers. move, or ship P C boards.
  • Page 6 All manuals and user guides at all-guides.com Plac cer les bouteille es debout en le es fixant dans u que des venti lateurs. pport stationnai re ou dans un n porte-bouteill Maintenir fe ermés et verr rouillés les p portes, ur les empêcher r de tomber ou d de se renverser...
  • Page 7 All manuals and user guides at all-guides.com he possibility of f interference. et utiliser un e terre et un bli indage pour réd duire les interféren nces éventuelle Le rayonnemen nt haute fréque ence (HF) peu provoquer interférence avec READ IN NSTRUCTION é...

  • Page 8: Safety Standards Normes De Sécurité

    All manuals and user guides at all-guides.com 1-3. Safety Standard ds Normes s de sécu rité d Processes, AN tting, CSA Stan dard Safety y in Welding, Cu utting, and Allied Code e for Safety in W Welding and Cut Standa ard Z49.1, from Global Enginee...

  • Page 9: Packing List

    All manuals and user guides at all-guides.com SECT TION 2 CKING L LIST Pulse eWave200 p package (Par rt No: 070025 500) Desc cription Part t no ntity Pulse eWave200 P Power sourc ce come wi th 10 ft. (3 M) Power c cord and N...

  • Page 10: Installations

    All manuals and user guides at all-guides.com SECT TION 3 INST TALLAT IONS 3-1. Welding g power so ource spe ecifications ulseWave20 AC TIG AC STIC DC TIG DC STIC Weld ding Process 0V-275V, 60 Powe er supply Phas 00@18V 200@28 0@16.8V 170@26.

  • Page 11: Tig Torch Specifications

    All manuals and user guides at all-guides.com UTION! LDING LONG GER THAN R RATED DUT TY CYCLE C CAN DAMAG GE GUN AND D VOID RRANTY. 3-2. TIG torc ch specific cations PRO26 (Pa art no. 07002 2610 ) Model 200A/ /DC,150A/AC Rated...

  • Page 12: Tig(Ac/Dc) Welding Connection Diagram

    All manuals and user guides at all-guides.com 3-4. TIG(AC/ /DC) weldi ing conne ection diag gram seWave200 (208/230v i nput) Gauge linder To gas regul ator To main pow ower cord Control ca able as hose Earth cla TIG torch MU UST CONNE ECTED TO THE...

  • Page 13: General Installation Procedure For Tig Welding

    All manuals and user guides at all-guides.com 3-5. General l installatio on proced dure for TI IG welding 3-5.1 .Welding ma achine should d be installe d in a stable e position and d with good v ventilation. A Avoid direct sun o outdoors.

  • Page 14: Stick Welding Connection Diagram

    All manuals and user guides at all-guides.com 3-6. STICK w welding co onnection diagram seWave200 (208/230v i nput) Do not t connect gas ga auge main Powe Cord Electrode holder Eart th clamp ork piece Figure 3.2 PULS SEWAVE200 OWNER’S M MANUAL anual no: W M070301...

  • Page 15: General Installation Procedure For Stick Welding

    All manuals and user guides at all-guides.com 3-7. General l installatio on proced dure for ST TICK weld ding 3-7.1 .Welding ma achine should d be installe d in a stable e position and d with good v ventilation. A Avoid direct sun o outdoors.

  • Page 16: Extension Welding Cable Selection Chart

    All manuals and user guides at all-guides.com 3-9. Extensio on Weldin ng Cable S Selection C Chart AUTION! USE SHO RTEST CAB BLE POSSIB Welding Amperes (A Maximum Cable Leng Cable S Size (AWG) allowed in W Weld Circuit t* (Ft) <=10 00 (30 m) 4 (20mm2...

  • Page 17: Operation

    All manuals and user guides at all-guides.com ECTION ERATIO 4-1. Panel la ayout and d descripti Figure 4.1 PULS SEWAVE200 OWNER’S M MANUAL anual no: W M070301 Page1...
  • Page 18 All manuals and user guides at all-guides.com 1. W Welding curre ent meter (d digital) and p parameter v value display y (TIG/STIC • Display a actual welding g current dur ring welding. • Displays preset param meters when they are act tive.
  • Page 19 All manuals and user guides at all-guides.com 8. Tri igger seque ence selectio on (TIG) Indica ate torch trig ger operatin g sequence when TIG w welding. Defa ult selection is 2T. 2 step ope ration: When n a foot or fin nger remote current contr rol is connec...
  • Page 20 All manuals and user guides at all-guides.com 4 step oper ration: This m mode of weld ding is mainl ly used for lo ong welding r runs to reduc ce operator f fatigue. I (A) Welding current Arc finish Arc start Slope Slope up down...
  • Page 21 All manuals and user guides at all-guides.com True squ uare wave: m most common n used wave . Fast weldin ng speed with h more focus and d dynamic arc and better p uddle contro Sine wave e: softer arc s simulate trad ditional AC po ower source...
  • Page 22 All manuals and user guides at all-guides.com the e electrode ne egative cycle a thorough p penetration o of the base m metal. AC freque ency (50Hz-2 250Hz, defau ult 110Hz): A C frequency controls bea ad width, low wer AC freq uency gets w wider weld be...
  • Page 23 All manuals and user guides at all-guides.com 15. T Torch /Foot p petal contro ol connectio on receptacl e (12 pins) ( (TIG) Figure 4.4 Sock oot pedal On-off f switch Remote curr rent torch Up-down t torch orch hort with 2 hort with 1 Pote entiometers +...

  • Page 24: Parameter Memory Setting

    All manuals and user guides at all-guides.com 4-2. Parame eter memo ory setting The m machine will automaticall y save curre ent paramete er setting to c current job nu umber every secon nds. To ch hange curren nt job numbe er, press dow wn and releas se 4-way adj...

  • Page 25: Operation(Tig)

    All manuals and user guides at all-guides.com 4-6. Operati ion(TIG) SINGLE PH HASE 208/2 30V POWE R SUPPLY. 4-6.1 .Always use DCEN (elec ctrode conne cts to negativ ve output) fo or both DC an nd AC, using pulse or no ot using pulse 4-6.2 .Connect up...

  • Page 26: Welding Parameter Selection Chart

    All manuals and user guides at all-guides.com 4-7.4 .Set Welding g parameters s to desired v value, refer to o section 4-8 8: Welding pa arameter sel ection chart and section 4-1: front pa anel layout a nd descriptio on. Select us se AC or DC 4-7.5 .Drag electro...
  • Page 27 All manuals and user guides at all-guides.com 80~12 23~25 100~1 24~26 140~1 25~27 Table 4.3 PULS S EWAVE200 OWNER’S M MANUAL anual no: W M070301 Page2...

  • Page 28: Trouble Shooting

    All manuals and user guides at all-guides.com SECTIO ON 5 TROUB LE SHOO OTING 5-1. Genera al trouble s shooting Problem Caus lution Power Ind dication lamp p does not Loose con ntact at Check con ntact situation on after sw witch on the m main switch input le...
  • Page 29 All manuals and user guides at all-guides.com Abnorm Check and r repair the ma current in n the circuit and d drive PCB P main cir rcuit No AC outp put while sele ecting “AC” Faulty po ower Check, repa air or replace supply P Fault...
  • Page 30 All manuals and user guides at all-guides.com Poor gas hose Check gas s connection connect tion Solenoid valve Check and re place Soleno failur alve Gas pass sage Check and r repair the ga proble ssage Torch gas s hose heck and rep pair torch ca proble...

  • Page 31: Tig/Stick Welding Trouble Shooting

    All manuals and user guides at all-guides.com Contr Check a and replace transfor rmer short cir rcuit Solenoid valve Check a and replace short cir rcuit Cooling Check a and replace short cir rcuit Table 5-2. TIG/STI ICK weldin ng trouble e shooting Problem Caus...
  • Page 32 Earth cable broken or Check t the cable and poor co ontact nnection Weldking cab ble too long Use prope er length weld ding cable Dirt or oi l in the Clean wo rkpiece surfa...
  • Page 33 All manuals and user guides at all-guides.com Gun trigger or control Check, r repair, replac cable br roken Control tran nsformer Check, r repair, replac failu Main transfor rmer failure Check, r repair, replac or poor c contact Unstable e or wanderin ng arc Gas not t pure...
  • Page 34 All manuals and user guides at all-guides.com Tung gsten electrod Gas shield in nadequate ck nozzle oxidizing g( not bright) ) after Gas not t pure Check if t there is wate r in welding torch and re epair. Check k and tight a all gas fitting...

  • Page 35: Maintenance

    All manuals and user guides at all-guides.com SECT TION 6 INTENAN 6-1. Mainten nance Perio odic maintena ance is nece essary for kee eping the ma achine work properly. UTION! DISC CONNECT P POWER INPU UT AND SW WITCH OFF THE MAIN POWER SW WITCH BEF...
  • Page 36 All manuals and user guides at all-guides.com rain, and do o not directly expose to s 6-2.8 .Do not switc ch off the we elder during w welding! 6-2.9 .Periodically y maintain the e machine an nd clean the dust inside. Lens s Shade Sele ector Guide...
  • Page 37 All manuals and user guides at all-guides.com NOTES WELDKI NG® PulseW Wave200 PULS S EWAVE200 0 OWNER’S M M ANUAL Manual no: W WM070301 Page e35...

  • Page 38: Parts List

    All manuals and user guides at all-guides.com CTION 7 PARTS LI Power r Source Item Orde er No. Desc cription Note 8.301R RM.505 cover TIG 200A AC DC S.006RM M.505 8.068 8.011-B rear penal WS-160 curved 8.23 32.738 toggle switc LIGHT C COUNTRY 25A/250...
  • Page 39 All manuals and user guides at all-guides.com W.496 6RM.284 AC/DC TIG display PCB Base bo ard(B.067RM M.284) 7.45 58.505 knob 25*15 m median size, b black body/gre ey cap withou needle 8.306R RM.505 front penal TIG 200A AC DC S.006RM M.505 8.069R RM.935-A...
  • Page 40 All manuals and user guides at all-guides.com 8.422R RM.227 heat sink(5) TIG 200A AC DC secti bar7.800 0.014 W.496R RM.285-D AC/DCTIG2 Base secondary i nvertor PCB board(B. .067RM.285 8.422R RM.226 heat sink(4) TIG 200A AC DC secti bar7.800 0.014 8.422R RM.230 heat sink(8) TIG 200A...
  • Page 41 All manuals and user guides at all-guides.com Figure 7.1 PULS SEWAVE200 0 OWNER’S M M ANUAL Manual no: W W M070301 Page e39...

  • Page 42: Tig Torch

    All manuals and user guides at all-guides.com . TIG torc ® Weld dKing 26, Order No o. 07002610 Figure 7.2 DESCRIPT TION ORDER NO. Cup ga asket 18CG Cup ga asket for stub bby collet bod 18CG20 Gas len ns insulator(u use with 18C 54N01 Insulato...
  • Page 43 All manuals and user guides at all-guides.com Connec ctor+leadsx8 8m/26ft PROSW Pro-Gri ip TIG handle e large PROH2 Screw p pack PROSP Knuckle e joint c/w lo ck nut PROKJ Leather r cover x0.8m m/2.6ft PROLC C200-08 Comple ete cover ass sembly x8m/ /26ft PROCO...
  • Page 44 All manuals and user guides at all-guides.com ndard ceram mic cup 5/16” ”, Φ 8mm bor 10N4 ndard ceram mic cup 3/8”, Φ 10mm bor 10N4 ndard ceram mic cup 1/2”, Φ 13mm bor 10N4 ndard ceram mic cup 5/8”, Φ...
  • Page 45 All manuals and user guides at all-guides.com s lens body 0 0.040”, Φ 1.0 0mm bore 45V2 s lens body 1 /16”, Φ 1.6m mm bore 45V2 s lens body 3 3/32”, Φ 2.4m mm bore 45V2 s lens body 1 /8”, Φ...
  • Page 46 All manuals and user guides at all-guides.com NOTES WELDKI ING® PulseW Wave200 PULS S EWAVE200 0 OWNER’S M M ANUAL Manual no: W WM070301 Page e44...

  • Page 47: Electric Diagram

    All manuals and user guides at all-guides.com SECTIO ON 8 ELECT TRIC DIA AGRAM Figure 8.1 PULS SEWAVE200 0 OWNER’S M MANUAL Manual no: W WM070301 Page e45...
  • Page 48 All manuals and user guides at all-guides.com Figure 8.2 PULS SEWAVE200 0 OWNER’S M M ANUAL Manual no: W W M070301 Page e46...

  • Page 49: Warranty Policy

    includ...

  • Page 50: Authorized Service Center

    All manuals and user guides at all-guides.com CTION 1 UTHORI IZED SE RVICE C CENTER Pleas se go to o our websit te www.we eldking.co om to fill th he warran ty registra ation form Malo o Welding Products Ltd. will n not distrib bute of dis sclose cus...
  • Page 51 271, A Amber Street t, Unit#10,M Markham, ON N L3R 3J7 Tel: 1 866 686 5088 Fax: 1 866 686 5090 www.w weldking.co Printe d July 16, 2 PULSE EWAVE200 O OWNER’S MA ANUAL Manu ual no: WM0 0 70301...

Table of Contents