Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Troubleshooting
Related Manuals for WeldKing Pulsewave200
Summary of Contents for WeldKing Pulsewave200
- Page 1 PULS SEWAVE E200 PULSED TIG (G GTAW) STICK (SMAW) Arc Weldin ng Power Sour Machin ne Numbe _________ _________ _________ _________ Where Purchase _________ _________ _________ _________ Date of f purchase _________ _________ _________ _________...
-
Page 2: Table Of Contents
Table of Contents SECTION 1 SAFETY PRECAUTIONS ....................1 SECTION 1 CONSIGNES DE SÉCURITÉ ..................... 1 1-1. Symbol Usage Symboles utilisés ..............1 1-2. Arc welding Hazards Dangers relatifs au soudage à l’arc ....1 1-3. Safety Standards Normes de sécurité ............6 1-4. -
Page 3: Safety Precautions
SECTION SAFETY Y PRECA AUTIONS ECTION ONSIGNE ES DE SÉ ÉCURITÉ É 1-1. mbol Usa mboles ut tilisés Means Warning! Wat tch Out! The re are possible hazards with this procedur re! The possible hazards are s shown in the ad djoining symbols Symbo... - Page 4 poorly spliced ca ables. situations, l’u utilisation d’un poste à souder DC à fil à tension n constante es st recommandé ée. En Do not drape ca ables over your b body. outre, ne pas s travailler seul f earth groundi ng of the workp piece is require Couper l’alim...
- Page 5 Put on grounded d wrist strap BE EFORE handling boards or parts. MAGNETIC C FIELDS ca Use proper stat ic-proof bags an nd boxes to stor move, or ship P C boards. affect pace emakers. É Établir la conn nexion avec la arrette de ter LES CHAM avant de manipu...
- Page 6 Plac cer les bouteille es debout en le es fixant dans u que des venti lateurs. pport stationnai re ou dans un n porte-bouteill Maintenir fe ermés et verr rouillés les p portes, ur les empêcher r de tomber ou d de se renverser panneaux, recouvrements...
- Page 7 he possibility of f interference. et utiliser un e terre et un bli indage pour réd duire les interféren nces éventuelle Le rayonnemen nt haute fréque ence (HF) peu provoquer interférence avec READ IN NSTRUCTION é équipements radio-navig gation LIRE LES communication, les services de e sécurité...
-
Page 8: Safety Standards Normes De Sécurité
1-3. Safety Standard ds Normes s de sécu rité d Processes, AN tting, CSA Stan dard Safety y in Welding, Cu utting, and Allied Code e for Safety in W Welding and Cut Standa ard Z49.1, from Global Enginee ering Document 7.2, from Canad dian Standards Association,... -
Page 9: Packing List
SECT TION 2 CKING L LIST Pulse eWave200 p package (Par rt No: 070025 500) Desc cription Part t no ntity Pulse eWave200 P Power sourc ce come wi th 10 ft. (3 M) Power c cord and N NEMA 6-50P P 230V AC P Plug ®... -
Page 10: Installations
SECT TION 3 INST TALLAT IONS 3-1. Welding g power so ource spe ecifications ulseWave20 AC TIG AC STIC DC TIG DC STIC Weld ding Process 0V-275V, 60 Powe er supply Phas 00@18V 200@28 0@16.8V 170@26. Rated d output curre ent(A) 31.5A 16.2A... -
Page 11: Tig Torch Specifications
UTION! LDING LONG GER THAN R RATED DUT TY CYCLE C CAN DAMAG GE GUN AND D VOID RRANTY. 3-2. TIG torc ch specific cations PRO26 (Pa art no. 07002 2610 ) Model 200A/ /DC,150A/AC Rated d currency(A <113 Rated d voltage(V) Rated d duty cycle (... -
Page 12: Tig(Ac/Dc) Welding Connection Diagram
3-4. TIG(AC/ /DC) weldi ing conne ection diag gram seWave200 (208/230v i nput) Gauge linder To gas regul ator To main pow ower cord Control ca able as hose Earth cla TIG torch MU UST CONNE ECTED TO THE NEGTIVE WHEN USE HI FRE EQUENCY S... -
Page 13: General Installation Procedure For Tig Welding
3-5. General l installatio on proced dure for TI IG welding 3-5.1 .Welding ma achine should d be installe d in a stable e position and d with good v ventilation. A Avoid direct sun o outdoors. Avo oid transport in invert or s side position 3-5.2... -
Page 14: Stick Welding Connection Diagram
3-6. STICK w welding co onnection diagram seWave200 (208/230v i nput) Do not t connect gas ga auge main Powe Cord Electrode holder Eart th clamp ork piece Figure 3.2 anual no: W M070301 Page1 12 PULS SEWAVE200 OWNER’S M MANUAL... -
Page 15: General Installation Procedure For Stick Welding
3-7. General l installatio on proced dure for ST TICK weld ding 3-7.1 .Welding ma achine should d be installe d in a stable e position and d with good v ventilation. A Avoid direct sun o outdoors. Avo oid transport in invert or s side position 3-7.2... -
Page 16: Extension Welding Cable Selection Chart
3-9. Extensio on Weldin ng Cable S Selection C Chart AUTION! USE SHO RTEST CAB BLE POSSIB Welding Amperes (A Maximum Cable Leng Cable S Size (AWG) allowed in W Weld Circuit t* (Ft) <=10 00 (30 m) 4 (20mm2 3 (30 0 mm2) 3 (30 mm2... -
Page 17: Operation
ECTION ERATIO 4-1. Panel la ayout and d descripti Figure 4.1 anual no: W M070301 Page1 PULS SEWAVE200 OWNER’S M MANUAL... - Page 18 1. W Welding curre ent meter (d digital) and p parameter v value display y (TIG/STIC • Display a actual welding g current dur ring welding. • Displays preset param meters when they are act tive. Corresp ponding units s of measure below the e meter will il lluminate in t...
- Page 19 8. Tri igger seque ence selectio on (TIG) Indica ate torch trig ger operatin g sequence when TIG w welding. Defa ult selection is 2T. 2 step ope ration: When n a foot or fin nger remote current contr rol is connec cted to the we elding power r source, sta...
- Page 20 4 step oper ration: This m mode of weld ding is mainl ly used for lo ong welding r runs to reduc ce operator f fatigue. I (A) Welding current Arc finish Arc start Slope Slope up down Start current Finish curr rent pre-flow...
- Page 21 True squ uare wave: m most common n used wave . Fast weldin ng speed with h more focus and d dynamic arc and better p uddle contro Sine wave e: softer arc s simulate trad ditional AC po ower source and eliminat te the freque ent HF...
- Page 22 the e electrode ne egative cycle a thorough p penetration o of the base m metal. AC freque ency (50Hz-2 250Hz, defau ult 110Hz): A C frequency controls bea ad width, low wer AC freq uency gets w wider weld be ead/ puddle gets wider.
- Page 23 15. T Torch /Foot p petal contro ol connectio on receptacl e (12 pins) ( (TIG) Figure 4.4 Sock oot pedal On-off f switch Remote curr rent torch Up-down t torch orch hort with 2 hort with 1 Pote entiometers + Potentiom meters + Potent...
-
Page 24: Parameter Memory Setting
4-2. Parame eter memo ory setting The m machine will automaticall y save curre ent paramete er setting to c current job nu umber every secon nds. To ch hange curren nt job numbe er, press dow wn and releas se 4-way adj ust knob at a any time exc... -
Page 25: Operation(Tig)
4-6. Operati ion(TIG) SINGLE PH HASE 208/2 30V POWE R SUPPLY. 4-6.1 .Always use DCEN (elec ctrode conne cts to negativ ve output) fo or both DC an nd AC, using pulse or no ot using pulse 4-6.2 .Connect up the shielding g gas, foot p edal, torch a... -
Page 26: Welding Parameter Selection Chart
4-7.4 .Set Welding g parameters s to desired v value, refer to o section 4-8 8: Welding pa arameter sel ection chart and section 4-1: front pa anel layout a nd descriptio on. Select us se AC or DC 4-7.5 .Drag electro ode across w workpiece lik... - Page 27 80~12 23~25 100~1 24~26 140~1 25~27 Table 4.3 anual no: W M070301 Page2 PULS S EWAVE200 OWNER’S M MANUAL...
-
Page 28: Trouble Shooting
SECTIO ON 5 TROUB LE SHOO OTING 5-1. Genera al trouble s shooting Problem Caus lution Power Ind dication lamp p does not Loose con ntact at Check con ntact situation on after sw witch on the m main switch input le Lamp Check con... - Page 29 Abnorm Check and r repair the ma current in n the circuit and d drive PCB P main cir rcuit No AC outp put while sele ecting “AC” Faulty po ower Check, repa air or replace supply P Fault Check, repa air or replace second dary...
- Page 30 Poor gas hose Check gas s connection connect tion Solenoid valve Check and re place Soleno failur alve Gas pass sage Check and r repair the ga proble ssage Torch gas s hose heck and rep pair torch ca proble Contactor Gun trig gger...
-
Page 31: Tig/Stick Welding Trouble Shooting
Contr Check a and replace transfor rmer short cir rcuit Solenoid valve Check a and replace short cir rcuit Cooling Check a and replace short cir rcuit Table 5-2. TIG/STI ICK weldin ng trouble e shooting Problem Caus olution Erratic or im mproper weld d output. - Page 32 Earth cable broken or Check t the cable and poor co ontact nnection Weldking cab ble too long Use prope er length weld ding cable Dirt or oi l in the Clean wo rkpiece surfa...
- Page 33 Gun trigger or control Check, r repair, replac cable br roken Control tran nsformer Check, r repair, replac failu Main transfor rmer failure Check, r repair, replac or poor c contact Unstable e or wanderin ng arc Gas not t pure anges gas Gas pressur re too high...
- Page 34 Tung gsten electrod Gas shield in nadequate ck nozzle oxidizing g( not bright) ) after Gas not t pure Check if t there is wate r in welding torch and re epair. Check k and tight a all gas fitting Gas pre essure Increase...
-
Page 35: Maintenance
SECT TION 6 INTENAN 6-1. Mainten nance Perio odic maintena ance is nece essary for kee eping the ma achine work properly. UTION! DISC CONNECT P POWER INPU UT AND SW WITCH OFF THE MAIN POWER SW WITCH BEF STAR RT OF MAIN NTENANCE. - Page 36 rain, and do o not directly expose to s 6-2.8 .Do not switc ch off the we elder during w welding! 6-2.9 .Periodically y maintain the e machine an nd clean the dust inside. Lens s Shade Sele ector Guide peration Electro ode Size...
- Page 37 NOTES WELDKI NG® PulseW Wave200 Manual no: W WM070301 Page e35 PULS S EWAVE200 0 OWNER’S M M ANUAL...
-
Page 38: Parts List
CTION 7 PARTS LI Power r Source Item Orde er No. Desc cription Note 8.301R RM.505 cover TIG 200A AC DC S.006RM M.505 8.068 8.011-B rear penal WS-160 curved 8.23 32.738 toggle switc LIGHT C COUNTRY 25A/250 8.46 62.641 gas inlet GT-2000 0/Female 5/8 8-18... - Page 39 W.496 6RM.284 AC/DC TIG display PCB Base bo ard(B.067RM M.284) 7.45 58.505 knob 25*15 m median size, b black body/gre ey cap withou needle 8.306R RM.505 front penal TIG 200A AC DC S.006RM M.505 8.069R RM.935-A front cover 8.462 2.010-E front gas ou utlet M12*1 5...
- Page 40 8.422R RM.227 heat sink(5) TIG 200A AC DC secti bar7.800 0.014 W.496R RM.285-D AC/DCTIG2 Base secondary i nvertor PCB board(B. .067RM.285 8.422R RM.226 heat sink(4) TIG 200A AC DC secti bar7.800 0.014 8.422R RM.230 heat sink(8) TIG 200A AC DC secti bar7.800 0.014 7.42...
- Page 41 Figure 7.1 Manual no: W W M070301 Page e39 PULS SEWAVE200 0 OWNER’S M M ANUAL...
-
Page 42: Tig Torch
. TIG torc ® Weld dKing 26, Order No o. 07002610 Figure 7.2 DESCRIPT TION ORDER NO. Cup ga asket 18CG Cup ga asket for stub bby collet bod 18CG20 Gas len ns insulator(u use with 18C 54N01 Insulato or large diam meter gas len ns(use with 1 8CG) - Page 43 Connec ctor+leadsx8 8m/26ft PROSW Pro-Gri ip TIG handle e large PROH2 Screw p pack PROSP Knuckle e joint c/w lo ck nut PROKJ Leather r cover x0.8m m/2.6ft PROLC C200-08 Comple ete cover ass sembly x8m/ /26ft PROCO O200-80 Neopre ene cover x7 .2m/23.6ft PRONC...
- Page 44 ndard ceram mic cup 5/16” ”, Φ 8mm bor 10N4 ndard ceram mic cup 3/8”, Φ 10mm bor 10N4 ndard ceram mic cup 1/2”, Φ 13mm bor 10N4 ndard ceram mic cup 5/8”, Φ 16mm bor 10N4 ndard ceram mic cup 3/4”, Φ...
- Page 45 s lens body 0 0.040”, Φ 1.0 0mm bore 45V2 s lens body 1 /16”, Φ 1.6m mm bore 45V2 s lens body 3 3/32”, Φ 2.4m mm bore 45V2 s lens body 1 /8”, Φ 3.2mm m bore 45V2 Stan ndard gas len ns cup...
- Page 46 NOTES WELDKI ING® PulseW Wave200 Manual no: W WM070301 Page e44 PULS S EWAVE200 0 OWNER’S M M ANUAL...
-
Page 47: Electric Diagram
SECTIO ON 8 ELECT TRIC DIA AGRAM Figure 8.1 Manual no: W WM070301 Page e45 PULS SEWAVE200 0 OWNER’S M MANUAL... - Page 48 Figure 8.2 Manual no: W W M070301 Page e46 PULS SEWAVE200 0 OWNER’S M M ANUAL...
-
Page 49: Warranty Policy
includ... -
Page 50: Authorized Service Center
CTION 1 UTHORI IZED SE RVICE C CENTER Pleas se go to o our websit te www.we eldking.co om to fill th he warran ty registra ation form Malo o Welding Products Ltd. will n not distrib bute of dis sclose cus stomer's p private... - Page 51 271, A Amber Street t, Unit#10,M Markham, ON N L3R 3J7 Tel: 1 866 686 5088 Fax: 1 866 686 5090 www.w weldking.co Printe d July 16, 2 Manu ual no: WM0 0 70301 PULSE EWAVE200 O OWNER’S MA ANUAL...
Need help?
Do you have a question about the Pulsewave200 and is the answer not in the manual?
Questions and answers