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B.M.P. ThermicRoll Installation Manual

Industrial rapid doors
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JAMISON-B.M.P.
INDUSTRIAL RAPID DOORS
ThermicRoll® Installation
JAMISON DOOR COMPANY
P.O. BOX 70
HAGERSTOWN, MARYLAND 21741
1-800-532-3667 301-733-3100
INTERNET: http://www.jamisondoor.com
E-MAIL: contact@jamisondoor.com
AFTER INSTALLING PLEASE FORWARD INSTRUCTIONS TO
JAMISON DOOR COMPANY
THE MAINTENANCE DEPARTMENT OR OWNER
H4494002 REV B

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  • Page 1 JAMISON-B.M.P. INDUSTRIAL RAPID DOORS ThermicRoll® Installation JAMISON DOOR COMPANY P.O. BOX 70 HAGERSTOWN, MARYLAND 21741 1-800-532-3667 301-733-3100 INTERNET: http://www.jamisondoor.com E-MAIL: contact@jamisondoor.com AFTER INSTALLING PLEASE FORWARD INSTRUCTIONS TO JAMISON DOOR COMPANY THE MAINTENANCE DEPARTMENT OR OWNER H4494002 REV B...
  • Page 2 Installation Instructions H4494002 REV B JAMISON DOOR COMPANY...

  • Page 3: Table Of Contents

    Installation Instructions INSTALLATION INSTRUCTIONS INDEX INSTALLATION OVERVIEW ..................4 EQUIPMENT NEEDED ....................5 COLUMNS PREPARATION ..................6 TRANSMISSION SHAFT ASSEMBLY ................ 8 LIFTING BAR AND SPACER BAR ASSEMBLY ............10 MECHANICAL ASSEMBLY ..................11 PANEL ASSEMBLY ....................13 COUNTERWEIGHT BELT ASSEMBLY ..............16 CABLE CONNECTIONS ...................

  • Page 4: Installation Overview

    Installation Instructions 1. INSTALLATION OVERVIEW • NOTES: Please use this booklet as a step by step installation guide. This book contains instructions for many different door configurations. Some sections may not be needed. • CONTENTS OF CRATES AND CARTONS Unit could be shipped in one or two crates Control panel key and attaching hardware are in the control panel There is one box of miscellaneous hardware which will included hardware and electrical options •...

  • Page 5: Equipment Needed

    Installation Instructions 2. EQUIPMENT NEEDED Tape Measure Level Suitable equipment to lift and access the parts of the door (ladder, forklift, Wrenches, SAE and metric man lift, etc.) Screwdrivers – small precision Voltmeter screwdrivers and Phillips #2 Cordless Drill Hammer Tools to install the wall fasteners.

  • Page 6: Columns Preparation

    Installation Instructions 3. COLUMNS PREPARATION • Uncrate the two Column Assemblies. • Place the two side Column Assemblies parallel to each other. The black track of each column should be facing each other and place the spiral plates near the doorway opening. •...
  • Page 7 Installation Instructions • Locate the Drive Link Connectors in both side columns. • Remove the three (3) nuts and the Front Connector Plate from each connector (save all items for Panel Assembly). • Verify the Drive Link Connectors are 235 mm or 9.25” from the top of the baseplate to bottom of the connectors.

  • Page 8: Transmission Shaft Assembly

    Installation Instructions 4. TRANSMISSION SHAFT ASSEMBLY • Locate the transmission shaft (long round tube with sprocket welded at each end). • Locate the two short double link chains and the two master chain links. • Elevate the transmission shaft to the same level as the sprockets near the top of the columns and spiral plates.
  • Page 9 Installation Instructions End Plate Intermediate Plates Clip Master Link Master Link Pins Pins Intermediate Plates End Plate Clip H4494002 REV B JAMISON DOOR COMPANY...

  • Page 10: Lifting Bar And Spacer Bar Assembly

    Installation Instructions 5. LIFTING BAR AND SPACER BAR ASSEMBLY • Locate the lifting spacer bar (long square tube with welded flange at each ends). • Remove the preassembled hex nuts from the studs at the bottom on the spiral plates. •...

  • Page 11: Mechanical Assembly

    Installation Instructions 6. MECHANICAL ASSEMBLY • Remove the front covers from both Column Assemblies. Remove the two flat head bolts, one in each of the spiral plate, holding the front cover in place. • Position the lifting apparatus (ex: fork truck) between the Column Assemblies and forks under the lifting spacer bar.
  • Page 12 Installation Instructions • Measure between the black tracks at four (4) different elevations. The distance must be the same at all four elevations. A=B=C=D • Install fasteners into the mounting slots within the Column Assemblies, slots near the motor bracket, slots near the counterweight pulley, and the angle brackets by the transmission tube unions.

  • Page 13: Panel Assembly

    Installation Instructions 7. PANEL ASSEMBLY • Locate the drive link connectors in both side columns. • Locate the three (3) nuts and the front connector plate from each connector. • Install panel #1 (panel with gasket at the bottom) into the opening. The three studs of the drive link connectors must go through the slots of the drive links.
  • Page 14 Installation Instructions Screw Screw H4494002 REV B JAMISON DOOR COMPANY...
  • Page 15 Installation Instructions *Drive Link Spacer Screw Drive Link Spacer 1-2 mm gap (per side) • Adjust the drive link spacers to 1-2 mm (on either side) away from the tracks. • *If any of the drive link spacer screw was removed, add thread locking liquid to the threads of the screw before reassembling.

  • Page 16: Counterweight Belt Assembly

    Installation Instructions 8. COUNTERWEIGHT BELT ASSEMBLY • With panel assembly complete, install the chain to the chain-fall. • Activate the manual brake release, rotate brake level from horizontal position to vertical position. • Manually open (or elevate) the door panel assembly to the operational open position. •...
  • Page 17 Installation Instructions • Unroll the counterweight lifting belt. Leave minimum of two (2) wraps of the belt around the shaft. • The belt must unroll from the front of the pulley (not the back of the pulley) down to the counterweight.

  • Page 18: Cable Connections

    Installation Instructions 9. CABLE CONNECTIONS • Locate the light curtain communication cable near the counterweight pulley area. • Connect the light curtain cable to the corresponding connector on the motor column assembly. • Locate safety switch wire (2-conductors) near the pulley area. Route the safety switch wire to the control panel make connections per wiring diagram.

  • Page 19: Motor Rotation

    Installation Instructions 10. MOTOR ROTATION Any electrical work must be done by qualifed and knowledgeable personnel, serious injury or death could result if work is done by unqualifed personnel • See wiring diagram for location for landing power and ground. •...

  • Page 20: Set Door Limits, Brushes, And Covers

    Installation Instructions 11. SET DOOR LIMITS, BRUSHES, AND COVERS • Set the open and close limit of the door panel, see Section 15. • Install the horizontal brush holder to the doorway opening (with the brush facing the panel). • Install the L-shaped brush holder to the backside of the panel just above the brush of the horizontal brush holder.

  • Page 21: Control Panel Overview

    Installation Instructions 12. CONTROL PANEL OVERVIEW Control card Brake 30-31, Flashing light 29-30 Cover Enclosure cover lock Motor terminals (U, V, W) Start button Power switch Emergency stop button Grounding terminal Transformer Fuses 15A H4494002 REV B JAMISON DOOR COMPANY...

  • Page 22: Control Card Terminal Functions

    Installation Instructions 13. CONTROL CARD TERMINAL FUNCTIONS Terminal Function 12VDC+ 500mA max DC neutral LED Countdown timer Door closed signal output, closed when door is closed, open when door is not closed Same as 1 Safety sensor NC contact with delay (unroll sensor) Open only input, NO Safety sensor instantaneous NC contact (reversing edge) Not used...

  • Page 23: Led Function

    Installation Instructions 14. LED FUNCTION Card status LED, in operation blinks about every 4 sec, programming mode flashes about 500ms Close only contact, lit when activated, T20 (Future option) Open over travel sensor, lit when blocked, T19 Encoder status, flickers while door is in motion but may appear to be on, off at other times, T18 Encoder status, flickers while door is in motion but may appear to be on, off at other times, T17...

  • Page 24: Setting The Open And Close Position

    Installation Instructions 15. SETTING THE OPEN AND CLOSE POSITION • The door should already be closed. Press and hold the Programming button P2 until the Card Status LED (LD1) begins to flash quickly. Press and hold Quick flashing • Within 5 seconds, press the Jog Open button P1 to open the door to the open position (bottom of gasket to be even with opening of doorway).
  • Page 25 Installation Instructions • With the door in the open position push P2 to set the postion and then push P2 again to set the amount of time delay for closing. The time between the first push of P2 and the second push of P2 will be the amount of time delay.

  • Page 26: Pedestrian Open Position Setup

    Installation Instructions 16. PEDESTRIAN OPEN POSITION SETUP • The door should already be closed. Press the Jog Open button P1 to move the door to the desired position for pedestrian open. • Press and hold the Programming button P2 and the Card Status LED (LD1) will flash quickly. Press as needed to open Press and hold Slow flashing...

  • Page 27: Radio Control Receiver

    Installation Instructions 17. RADIO CONTROL RECEIVER H4494002 REV B JAMISON DOOR COMPANY...

  • Page 28: Programming Radio Control Receiver

    Installation Instructions 18. PROGRAMMING RADIO CONTROL RECEIVER Unscrew antenna and remove cover from receiver as shown on previous page. Reinstall antenna onto receiver without the cover. Push button in receiver until LED #1 comes on. Push and hold button on remote control until LED #2 and #3 blinks on the receiver. Release button.

  • Page 29: Pre-Wiring Connections

    Installation Instructions 19. PRE-WIRING CONNECTIONS Pre-wiring connections for 208/240VAC Pre-wiring connections for 460VAC H4494002 REV B JAMISON DOOR COMPANY...

  • Page 30: Dip Switch Settings

    Installation Instructions 20. DIP SWITCH SETTINGS Time delay closing: to activate this function turn dip switch 1 to ON, to disable set dip switch 1 to OFF. If dip switch 1 is off then the door will not close automaticlly. Motor dynamic braking: This is used only with doors that have a counterweight to open them in case of a power failure.

  • Page 31: Manual Operation

    Installation Instructions 21. MANUAL OPERATION • Turn the Power OFF to the door. (A safety switch is included within the chain-fall to cut power to the motor. The switch is normally closed during normal door operation.) • A chain-fall is used to operate the door manually. •...

  • Page 32: Miscellaneous Operating Instructions

    Installation Instructions 22. MISCELLANEOUS OPERATING INSTRUCTIONS A. Battery Backup • Expectations of operation When the main incoming power is lost to the door, the door will lose power and reboot using the batteries. In under a minute the door with open the full height and stay open until power is restored. THIS WILL NOT HAPPEN IF THE POWER IS TURNED OFF AT THE SWITCH ON THE CONTROL PANEL Once the incoming power has been restored, the door will stay open for another minute or 2...

  • Page 33: Motor Brake Air Gap Adjustment

    Installation Instructions C. Motor Brake Air Gap Adjustment 1. Depress Emergency Stop push button on front of Control panel. 2. Mark location of the brake cable stop location on the brake cable. 3. Disconnect the manual brake cable from the brake lever. 4.

  • Page 34: Periodic Checks And Maintenance

    Installation Instructions 23. PERIODIC CHECKS AND MAINTENANCE A. Ordinary cleaning and inspection Ordinary maintenance operations keep the door safe, running well and give it a long life. These items can be done by your maintenance staff and will reduce your overall maintenance costs. COMPONENT DESCRIPTION Frequency...

  • Page 35: Trouble Shooting

    Installation Instructions 24. TROUBLE SHOOTING It’s best to check the LED indicator first before addressing error codes on the display. First correct problems to get the LED indicators correct and then start working on the error codes. Check the incoming power to be sure it is on and is the correct voltage for the The control board LED indicators door.

  • Page 36: Error Codes

    Installation Instructions 25. ERROR CODES Error Code Description Solution Undetermined error Check LEDs and correct to normal configuration. See LED function section. Internal failure Replace controller Internal failure Replace controller Internal failure Replace controller Internal failure Replace controller Short circuit on the accessories Disconnect both the lamp and brake and then (lamp or brake).

  • Page 37: Led Display Code Key

    Installation Instructions Teach mode started with Programming was begun with the door too high, photocell unblocked photocell may see signal from adjacent door, photocell may be installed incorrectly on the same side of the door. Teach mode started with top Programming was begun with the door too high.
  • Page 38 Installation Instructions Notes: H4494002 REV B JAMISON DOOR COMPANY...

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