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INDUSTRIAL RAPID DOORS
Web site :
www.bmpitalia.it
AVVOLGIMENTO - ROLL
INSTALLATION MANUAL
IMPORTANT
• Read this manual carefully before installing the
product
•
The service of installation must be performed only
by authorized personnel and in accordance with
national wiring
•
After reading the entire manual, keep it for future
reference.
B.M.P. S.r.L.
e-mail :
standards.
info@bmpitalia.it
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Summary of Contents for B.M.P. AVVOLGIMENTO - ROLL
- Page 1 B.M.P. S.r.L. INDUSTRIAL RAPID DOORS Web site : www.bmpitalia.it e-mail : info@bmpitalia.it AVVOLGIMENTO - ROLL INSTALLATION MANUAL IMPORTANT • Read this manual carefully before installing the product • The service of installation must be performed only by authorized personnel and in accordance with national wiring standards.
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Page 2: Installation Instruction
Operating intruction INSTALLATION INSTRUCTION Always use a power circuit specifically dedicated to the door. For wiring follow the manufacturer's instructions. Tighten the screws of the electrical terminals to prevent loosening. Make sure the power source has the required capacity. Make sure the thickness of the cable conforms to what is stated in the specification of the power source. - Page 3 Operati ng instruction MECHA ANICAL ASS SEMBLING Position th he structure on the groun hotocells cab bles passage e and column n fixing column n fixing Fix the photo ocells cables Photo ocell cable pa assage installatio n manual...
- Page 4 Operating intruction SAFETY PHOTOCELL CONNECTION PHOTOCELL CONNECTION BLACK: 24V AC BLUE: 24V AC YELLOW: COMMON ( THE SAME FOR ALL ACCESSORIES) RED: NORMALLY CLOSED CONTACT (N.C.) Installation manual...
- Page 5 Operati ng instruction RUCTURE LIFTING R SIZE GRE EATER THE EN THOSE LISTED LIF FT THE CO OLUMN AN D THE CRO OSSBAR INDIVI IDUALLY (f first lift the e column th hen suppo rt over the crossbar) TRUCTURE E FIXING ATTENTIO −...
- Page 6 Operating intruction MOTOR AND LIMITSWITCH CONNECTION WITHOUT ELECTRICAL PRE WIRING CABLES FOR THE ELCTRICAL CONNECTIONS: motor cable 3x1.5 totally screened (screening grounded) Limit switch cable 3x0,5 Brake cable 2x1,00 totally screened (screening grounded) Flashing light cable 2x1,00 totally screened (screening grounded) Photocell receiver cable 4x0,5 Photocell transmitter cable...
- Page 7 Operating instruction LIMIT SWITCH CONNECTION MICRO CAMMA COLOR (BMP prewiring) CONTACT N.C. GREEN N.C. BROWN YELLOW MOTOR BOX WIRING installation manual...
- Page 8 Operating intruction DOOR ELETTRICAL SYSTEM CONTROL BOARD FIXING AND CONNECTIONS CONTROL CARD START BUTTON METAL FRAME EMERGENCY BUTTON MOTOR TERMINALS (U-V-W) KM1 OPENING CONTACTOR DOOR LOCK KM2 CLOSING CONTACTOR GROUNDING TERMINAL Q1 MOTOR-PROTECTOR FRAME LOCK R-S-T CABLE POWER SUPPLY (400V) Installation manual...
- Page 9 Operating instruction CONTROL CARD DESCRIPTION CONTACTOR OPEN COMMAND CONTACTOR CLOSE COMMAND TERMINAL 32-33 IF THERE ARE JUMPERS ON THE TERMINAL THE AUTOMATIC CLOSURE IS NOT POSSIBLE SIGNAL LED DESCRIPTION LD 2 PHOTOCELL ON = OK LD 3 STOP ON = OK LD 4 RESISTIVE EDGE ON = OK LD 5 PEDESTRIAN OFF = OK ...
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Page 10: Terminal Description
Operating intruction TERMINAL DESCRIPTION 0 Vac 1 0 Vac 230 Vac 2 Power supply 230 Vac 50 Hz 400 Vac 3 Power supply 400 Vac 50 Hz Opening contactor 4 Out‐put for terminal opening pole Closing contactor 5 Out‐put for terminal closing pole Common terminal 6 Out‐put for terminal common pole Common brake 7 COMMON BRAKE Brake N.O. 8 BRAKE normally OPEN (negative) (standard) Brake N.C. 9 BRAKE normally CLOSE (positive) (with counterweight) 10 Flashing light Out‐puts for flashing lights 230 Vac, maximum power of the lamp 100 W 11 12 Contact potential 0 Contact potential 0 (N.C. on closing limit switch) 13 14 24 Vac ... - Page 11 Operating instruction DIP-SWITCH PLANNING/SETTING THE MICRO SWITCH 1 SET START AND PEDESTRIAN OPENING OVERRIDE COMMAND; CLOSING REVERSE; IN PAUSE RECHARGE BREAK 1-ON TIME; EXECUTE THE AUTOMATIC CLOSING. BOTH OPENING AND CLOSING STOP THE MOTORS AND REVERSE RUN TO THE NEXT 1-OFF COMAND;...
- Page 12 Operating intruction CONNECTION WITH ELECTRICAL PRE-WIRING Installation manual...
- Page 13 Operating instruction LIMIT SWITCH REGULATION After controlling that the rotation direction of the winding roller and the functioning of the contactors are correct, continue with the limit switch setting . Control the rotation direction of the camme. Put the door into intermediate position. OPENING REGULATION Press the opening red button on the control card until the curtain is totally opened, during this operation control the rotation direction of the limit switch cam C1 (green cable).
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Page 14: Counterweight Installation
Operating intruction When the door is totally closed wait ca 3 seconds and put the DIP 5 on OFF. (*) break time = seconds during which the door stay opened during the automatic closure function (**) working time = seconds during which the control card supply the motor (***) photocell exclusion = locks the photocells as the lower side of the curtain is at the photocells level until the closing limit switch COUNTERWEIGHT INSTALLATION... - Page 15 Operating instruction INSALLATION STEPS LIFT THE COUNTERWEIGHT FIX THE STRAP TO THE LIFT THE DOOR AND UNROLL AT ABOUT 30 cm FROM THE COUNTERWEIGHT THE STRAP UNTILL THE FLOOR FLOOR IDEAL REGULATION 10-15 cm TO THE REEL COUNTERWEIGHT RAISED 4-5 cm FROM THE FLOOR MORE STRAP TURN ON REEL → COUNTERWEIGHT WITH MORE POWER LESS STRAP TURN ON REEL → COUNTERWEIGHT WITH LESS POWER IF POWER SUPPLY IS BREAK, COUNTEWEIGHT HAVE TO FALL UNTILL THE FLOOR installation manual...
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Page 16: Transmitter Connection
Operating intruction SAFETY RESISTIVE EDGE RICEIVER TRANSMITTER RESISTIVE EDGE RESISTIVE EDGE VALUE BETWEEN 8.1 AND 8.4 kΩ (tester on 20kΩ) ATTENTION ALWAYS CHECK THIS RESISTIVITY BEFORE CONNECTING TRANSMITTER AND RECEIVER TRANSMITTER CONNECTION NO JUMPER PROG RESISTIVE EDGE INSIDE CURTAIN Installation manual... -
Page 17: Receiver Connection
Operating instruction RECEIVER CONNECTION CODE MEMORY A) Press PROG (trasmitter) untill you hear a bip B) Press PROG (in 5 sec max) (riceiver) untill you hear a bip C) Wait 10/15 sec D) LD4 (resistive edge) “ON” MAXIMUM DISTANCE BETWEEN RECEIVER AND TRANSMITTER 8 METERS installation manual... -
Page 18: Manual Operation
Operating intruction MANUAL OPERATION PERIODICAL CHECKS AND MAINTENANCE SAFETY GENERAL RULES Before any intervention the maintenance man must: Delimit the intervention area and affix the right signs in order to signal the maintenance works on the door Control that the electricity power is disconnected before start the maintenance Control to be correctly informed about the maintenance and read and understand this manual The maintenance man can’t use the electrical fittings without a declaration of his proved... - Page 19 Operating instruction Clean the oblo with a soft cloth and if necessary with water and soap ( do not use any solvent that could damage the oblo) Oblò Six-month Control the condition of the belts and of the curtain. Clean the oblo with a soft cloth and if necessary with water and Curtain Six-month soap ( do not use any solvent that could damage the oblo)
- Page 20 Operating intruction PROBLEM SOLUTIONS Before call the servicing, control this list. If the problem persist call the supplier or the servicing. PROBLEM SOLUTION The door doesn’t - Control that there is the correct voltage for the control board open or close The door opens - Control that all the security components(photocells, safety edge and but doesn’t close...
- Page 21 Operating instruction PROBLEM SOLUTION CHECK POWER SUPPLY ( 400 V THREE PHASE ) 1 THE DOOR DO NOT OPENS AND CLOSES 1 THE LED ON THE CARD ARE OFF CHECK FUSE CHECK THAT MOTOR PROTECTOR IN THE CONTROL BOARD IS ON 2 SET DIP 5 (if DIP 5 is not set the safety accessories do 2 LA PORTA OPENS BUT NOT not work )
- Page 22 Operating intruction 5 SET DIP 5 (if DIP 5 is not set the safety accessories do 5 SAFETY PHOTOCELL DOES NOT not work ) WORK ( LED 2 OFF ) (the door does not close ) CHECK RECEIVER PHOTOCELL CONNECTION (terminal 1-2 24Vac;...
- Page 23 Operating instruction 11 THE MOTOR HAS DIFFICULT TO TO SET LIMIT SWITCH YOU HAVE TO USE RED LIFT THE CURTAIN BUTTONS P1 and P2 IN THE CARD (they replace the ( when you are setting limit switch) contactor, using the contactor the motor brake does not work) READ POINT 10 12 WHEN THE DOOR IS OPEN...
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