Advertisement
Web site :
UNI EN 13241-1 : 2
B.M.P. S.r.L.
INDUSTRIAL RAPID DOORS
www.bmpitalia.it
DYNAMICROLL®
USE AND MAINTENANCE
MANUAL
IMPORTANT
•
•
•
e-mail :
Read this manual carefully before
installing the product.
The service of installation must be
performed only by authorized
personnel and in accordance with
national wiring standard.
After reading the entire manual, keep it
for future reference.
Use and maintenance manual
Operating instructions
info@bmpitalia.it
Advertisement
Table of Contents
Related Manuals for B.M.P. DYNAMICROLL
Summary of Contents for B.M.P. DYNAMICROLL
- Page 1 Operating instructions B.M.P. S.r.L. INDUSTRIAL RAPID DOORS Web site : www.bmpitalia.it e-mail : info@bmpitalia.it DYNAMICROLL® USE AND MAINTENANCE MANUAL IMPORTANT • Read this manual carefully before installing the product. • The service of installation must be performed only by authorized personnel and in accordance with national wiring standard.
-
Page 2: Ce Declaration Of Conformity
Operating instructions CE DECLARATION OF CONFORMITY Company BMP s.r.l. with head office in Via Torino, 64/ter 12040 VEZZA D'ALBA (CN) PRONUNCE under their responsibility responsabilità that the new: INDUSTRIAL DOOR Type Model Register Year of construction Customer In conformity with directive 89/106/CE with the norm harmonized EN 13241-1:2003 certified with the system 3 By the institute notified CSI specific - 0497 It i salso in line withthe safety reqiurement specified by... - Page 3 Operating instructions DATA REMENBER WRITE BELOW THE DATA OF THE DOOR (*) : INDUSTRIAL CLOSURE Type DYNAMICROLL® Model ………… Register ………….. Year of construction (*) The data can be found on the label on board the door or on the declaration of conformity REGISTER FOR MAINTENANCE AND OPERATION This maintenance register contains technical reference and records installation, routine maintenance,repairs and modification, and it must made available for inspection by authorized person. ASSISTANCE DESCRIPTION Tick the box corresponding to the operation performed. Describe any risk and incorrect use...
-
Page 4: Terms And Definitions
Operating instructions INTRODUCTION Congratulation to have bought our industrial door. This product is the result of studies, research and long experience. It had rigorous control to assure you an excellent performance in the years. Read carefully this manual before using the door. In this way you can use it correctly and safely. In the manual there are the main data and the necessary instruction to the use and maintenance. In the problem solving table you can find a lot of solutions to common problems; so often is not necessary to call customer service. All worker that use the door and maintenance personnel have to read carefully this manual. WARNINGS Contact the authorized service to make maintenance or repair the door. Contact the installer to install the door. Children or disabled can not use the door alone. Only authorized personnel can install the door and in accordance with national wiring standard. TERMS AND DEFINITIONS Terms and definitions of EN 1070, EN 12433‐1 ed EN 12433‐2. Professional installer: person or competent organization that offers installation including improvement. Competent person : suitably educated person that can correctly install and maintain the door. Register : book that contains general data related to a specific door and have an adequate space where register the result of inspection, testing, maintenance and any repair or modification to the door. Improvement components : components such as motors, control units, security device, installed on an exinting door to improve motorized operation. Owner : natural or legal person that has the door and that is responsible for its operation and use. Maintenance : all operation (check, lubrification, cleaning, ecc.) sufficient to ensure correct and safe operation of the door and its component after installation. Maintenance includes adjustements,repair or replacement for usury or accidental distruction,of components not foundamental for the door. Maintenance operation are not: ‐ replacement of major component althought with identical component; ‐ replacement/modernization of the product. Preventive maintenance : all measures necessary to ensure safe and correct operation of the door. Failure : it is limitated or impossible using the door. PURPOSE The purpose of this manual is to provide adequate information to the owner, the company that maintains and any other qualified and authorized personnel, regarding the use and maintenance of the door, being careful to the possible risks related to their failure. This manual informs on its use and basic maintenance and provide indication in the event of failure or emergency situations. ... -
Page 5: Intended Use
Operating instructions signed by the producer The door can be dangerous or do not work correctly if you do not respect the rules in this manual. The warranty will be void if not authorized person disassemble or modify the door. Producer and installer are not responsible for any damage caused by failure to comply of the rules in this manual. BMP s.r.l. disclaims any responsibility for damage caused by a door disassembled or modified by not authorized person or a door used different purposes than those for which it was designed. Maintenance must be performed by a specialized maintenance company as specified by installer. Any modification and replacement of parts must be recorder in the appropriate section of this manual. Only original spare parts can provide full security and functionality. INTENDED USE The industrial doors are designed and manufactured to be installed in both external and internal industrial access. The use must be for a limited number of authorized person. Beside the door used for vehicle, when the passage of pedestrian is not safe, there must be pedestrian doors. The industrial doors must be used respecting safety rules. SAFETY INSTRUCTION To prevent injury, follow the instruction below. Incorrect use, caused by failure to follow instruction, can cause damage or injury Please note that the sticker on the doors are a part of this manual and show warnings and safety massage and should not be removed or damaged The importance is so classified: ATTENTION This symbol indicates the possibility of death or serious injury. WARNINGS This symbol indicated the possibility of injury or damage. ATTENTION Do not disassemble or try to repair the door. The door must be grounded. Contact service center. This will prevent fire or electric shock Keep away flammable or explosive materials from Do not install the door in places with a risk of the door. flammable gas leak. Otherwise it can cause fire or damage the door. ... - Page 6 Operating instructions Do not step on or place objects on the door. Do not turn off the circuit breaker or disconnect the Otherwise it can cause injury or damage the door. power during operation. Otherwise it can cause fire or electic shock. Do not wet the electrical parts. Do not allow children to play with control device. . Otherwise it can cause fire, electic shock or damage Keep the remote control out of children. the door Otherwise it can cause damage or injury WARNINGS Do not transport the door yourself or by hands. Turn off the power before working on the door. Otherwise it can cause damage or injury Otherwise it can cause fire or electic shock. Do not put object around the door. During installation do not get on instable object. Otherwise it can cause injury Otherwise it can cause personal injury RISK RESIDUAL RISCK PREVENT MECHANICAL RISCKS Form Not Present Failure to the mechanical Determination wind resintance class resistance Crush risk During door installation...
- Page 7 Operating instructions DESCRIPTION OF COMPONENT DYNAMICROLL WITH SIDE-MOUNTED MOTOR Photocell Cable Control board Column Crossbar Flashing light Porthole PVC curtain Motor cover Polyzene guides Side plate Ball bearing Shaft Roller tube Pulley Toothed belt Limit switch Limit switch support Adapter...
- Page 8 Operating instructions Photocell Side plate Adapter Cable Ball bearing 400 V three-phase motor Control board Shaft Adapter support Column Roller tube Cogwheel Crossbar Pulley Chain link Flashing light Toothed belt Chain Pothole Limit switch PVC curtain Limit switch support Motor cover Shaft key Polyzene guides Low speed shaft...
-
Page 9: Installation Instruction
Operating instructions INSTALLATION INSTALLATION INSTRUCTION Always use a power circuit specifically dedicated to the door. For wiring follow the manufacturer's instructions. Tighten the screws of the electrical terminals to prevent loosening. Make sure the power source has the required capacity. Make sure the thickness of the cable conforms to what is stated in the specification of the power source. Never install a differential circuit breaker in wet or damp areas. EQUIPMENT NEEDED Flexometer Level Suitable lifting equipment (stairs Set of allen keys (17 mm, 13 mm, elevator, ecc.) 10mm, 8 mm) Screwdriver set Tester Iron drill Hammer Hammer drill Cordless screwdriver Drill bits (iron and concrete) Grinder... -
Page 10: Control Board
Operating instructions CONTROL BOARD The card installed is BMP1_HW The control card is powered by 230V single‐phase 50Hz. WARNING : The power line 230V single‐phase 50Hz.must be dedicated only to the control board and must not have current oscillation The control board, through microcontroller, controls the operating current of the motor and the heat sink temperature, providing to report any malfunction. All imputs are indicated by leds Allarm messages are indicated by flashing light or display WARNING Accessories: output 24Vac/300mA MAX output 12Vdc/100mA MAX LEGENDA CONTROL CARD MOTOR BRAKE TERMINAL (N°30-31) + FLASHING LIGHT (N°29-30) METAL BOARD CONTROL BOARD LOCK MOTOR TERMINAL START BUTTON (U-V-W) DOOR LOCK EMERGENCY BUTTON GROUNDING TERMINAL Use and maintenance manual... - Page 11 Oper rating instructi ions NTROL CAR RD TERMINA AL WITH LIM MIT SWITCH ERMINAL CONNECTIO N° 0mA max. 0 Vdc 0mA max. Not used Signal tion in use 20 0.300) opened door signal tion in use 40 0.300) closed d door signal Not used Photocell /an...
- Page 12 Operat ting instruction CONTROL CA ARD TERMI INAL WITH ENCODER Terminal CONNECTIO N° mA max. enco oder red cable 0 Vdc mA max. enco oder black cab Not used SIGNAL (opt tion in use 20.3 00) opened doo or signal Not used Photocell /ant ijamming senso...
-
Page 13: Manual Operation
Operating instructions OPERATION This is a vertical operation high speed door with PVC curtain. With the door are provided: Opening system (N.O.): − Green button on control board and a green button in the opposite side to the control board, when pressed they open the door. Security system (N.C.) : − Emergency red button on the control board it stop immediately the door if pressed. − Photocell to 40/50cm from the floor, it stop and reverse the door in closing if interrupted. − A safety sensor near roller tube, it controls curtain wrapping and it stop the curtain if during the closure curtain support on an obstacle. CONTROL CARD OPERATION MODE AUTOMATIC CLOSING ADJUSTABLE (*) This system allow to open the door with START command and adjustment of pause time for automatic closing. To enable this mode of operation position the dip switch 1 on ON (*)Factory mode operation STEP BY STEP This system allow to open the door pressing START button. The door closes after pressing again START button. To enable this mode of operation position dip switch 1 on OFF WARNING!!! THIS LOGIC DO NOT EXECUTE THE AUTOMATIC CLOSING MANUAL OPERATION Use and maintenance manual... - Page 14 Operating instructions PERIODICAL CHECKS AND MAINTENANCE SAFETY GENERAL RULES Before any intervention the maintenance man must: Delimit the intervention area and affix the right signs in order to signal the maintenance works on the door Control that the electricity power is disconnected before start the maintenance Control to be correctely informed about the maintenance and read and understand this manual The maintenance man can’t use the electrical fittings without a declaration of his proved experience. Don’t allow not authorized people to repair or maintenance the doors. Read the manual before maintain the doors. During maintenance don’t use heat sources that could start fires. During maintenance do not solder . Employment of compress air is forbidden. Employment of any solvent is forbidden. The presence of the maintenance staff around the door must be limited. The presence of other people around the door is necessary only to support the maintenance staff. ORDINARTY CLEANING AND MAINTENANCE The ordinary maintenance operations are all the operations that could do the user. The maintenance and clearing of the door are necessary to obtain the best functioning, higher safety for the user and a longer operativeness of the door. COMPONENT DESCRIPTION PERIODICITY Verify that the structure is correctely fixed to the wall in order to avoid incidents. Structure Ckean with soft cloth without using any solvent (eventually use ...
- Page 15 Operating instructions CHECK, PLANNED INSPECTIONS AND MAINTENANCE Only the maintenance staff or authorized people could do checks, planned inspections and planned maintenance. These operations are necessary for the validity of the warranty INTERVENTION DESCRIPTION PERIODICITY POINT - Verify the condition of the fixing frames, the correct closure of the wall anchors and of the passing bars(if present) Structure Six‐month - Control that there aren’t any structural deformations due to crashes - Verify the electrical connections in the control board and verify that there is no water in. - Control the electrical connections in the junction box and control that there is no water in it - Control the conditions and functioning of the safety Electrical Six‐month components (photocells, safety edge and emergency components button) - Control the conditions and functioning of the opening components (opening buttons and optional if present) - Verify that all the electrical cables are in good condition. - Verify the condition of the motor - Control the condition of the motor brake ...
- Page 16 Operating instructions PROBLEM SOLUTION THE WARNING LIGHTS IN THE CHECK POWER SUPPLY ( 230 V ) CONTROL BOARD DO NOT LIGHT UP CHECK FUSE THE DOOR DOES NOT MOVE CHECK SETTING MOTOR WITH PROGRAMMER WITH P1 AND P2 BUTTON (SETTING PARAMETERS –...
- Page 17 Operating instructions RELEASE STOP BUTTON (LED 6 turned on) YOU CAN NOT COMPLETE THE VERIFY THAT THE JUMPER ON THE SETTING OF THE RESISTIVE TRANSMITTER J1 IS TAKEN OFF EDGE RESET THE OLD CODES (close the jumper "MR" press the PROG button until you hear a beeps tight series, then remove the jumper) VERIFY WITH THE TESTER THE CHARGE OF THE TRANSMITTER BATTERIES...
- Page 18 Operating instructions DOESN’T WORK (sensor) PUT THE SENSOR FRONTALLY TO THE TUBE AXIS (the door closes but the sensor CONTROL THE CONNECTIONS ( brown +12Vdc) doesn’t work if I press it) (blue 0V dc ) ( black connected to the cable 7 in the local plant) THE DOOR STOPS AT THE REGULATE THE SLOWING DOWN LIMIT SWITCH:...
- Page 19 Operating instructions VERIFY WITH THE TESTER THAT THE CURRENT ISN’T LOWER THAN 220V (control when the door’s working) if the current is lower than 220V control the input VERIFY WITH THE PROGRAMMER THAT THE BUS VOLTAGE ISN’T LOWER THAN 300V (SYSTEM ...
-
Page 20: Warranty Conditions
Operating instructions WARRANTY CONDITIONS The door is designed and manufactured to use as an industrial closure. Any dissimilar from the original prupose and the failure to follow instruction contain in this manual will void the warranty. B.M.P. S.r.L. guarantee the door for 12 months from the date of the test and put into; therefore it is essential to keep the document testing with this manual and the invoice or receipt for tax purposes. The warranty is avoid if are not observed the term of payment. The warranty is subject to the report, with fax or in the web site, when you discover any defects, after check and admission by B.M.P. S.r.L. B.M.P. S.r.l. repair or replace all part that we admit defective for caused dependent to the material or workmanship: warranty will be void for the part damaged after installation and testing the door, or incorrect installation or maintenance if they are not done by our staff , action by not authorized personnel, transport without necessary caution and any damage not attributable to manufacturing defects. The warranty does not cover parts subject to normal wear and tear to weathering. The replacement, the addition or the modification, without the permission of the manufacturer, the use of component not identical to those provided or any other brand, will void the warranty. The responsibility for B.M.P. S.r.L. remains, however, limited to the repair or replacement of defective parts, B.M.P. S.r.L disclaim any responsibilityfor any consequence or damage caused from goods, including work for disassembly and assembly or additional accessories bought. The warranty excludes any right to terminate the contract of sale, price reduction and compensation for damage, in addition replacing a part does not involve the renewal of the warranty period on the entire door unless has not replaced the door. The user must observe the safety warnings in the manual, in particular: Operate within the limito f use Always make a costant and diligent maintenance B.M.P. S.r.L disclaim any responsibility, direct or indirect,arising from: ... - Page 21 Operating instructions REPAIRING REQUEST The reporting of any tipe of problem you have sendto the manufacturer in these ways: mail : assistenza@bmpitalia.it fax : al numero 0173 – 658336 web : al sito internet www.bmpeurope.eu Information neded : Personal information company (or owner of the door) Door data (serial NO.) Description of the problem Eventually photos Use and maintenance manual...
Need help?
Do you have a question about the DYNAMICROLL and is the answer not in the manual?
Questions and answers