Table of Contents
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0.
GENERAL SAFETY INFORMATION, WARNINGS & CAUTIONS
1.
INSTALLATION
2.
THE USER
3.
SERVICING
4.
DISPOSAL
PRESSURISATION UNITS WITH
MICROPROCESSOR CONTROLS
Head Office: AGM House, London Rd, Copford, Colchester, Essex CO6 1GT UK
Tel: 01206 215121 Email: aftersales@agm-plc.co.uk
Manchester Office : Unit 10, Wheel Forge Way, Ashburton Road West, Manchester. M17 1EH
Tel: 0161 226 4727 Email: aftersales@agm-plc.co.uk
INSTRUCTIONS FOR
MINIPACK MP SERIES
MODELS: MP31, 32, 71, 72
ISSUE: 6 30/01/2019
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Summary of Contents for AQUATECH MINIPACK MP Series
- Page 1 INSTRUCTIONS FOR GENERAL SAFETY INFORMATION, WARNINGS & CAUTIONS INSTALLATION THE USER SERVICING DISPOSAL MINIPACK MP SERIES PRESSURISATION UNITS WITH MICROPROCESSOR CONTROLS MODELS: MP31, 32, 71, 72 ISSUE: 6 30/01/2019 Head Office: AGM House, London Rd, Copford, Colchester, Essex CO6 1GT UK Tel: 01206 215121 Email: aftersales@agm-plc.co.uk...
- Page 2 Examples of units manufactured by Aquatech Pressmain are shown below: - Please note: it is also possible for the pump/controls/tanks to have been sold as a separate item, in which case the O&M manual and CE declaration may only be applicable in part.
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Page 3: Table Of Contents
ENHANCED CONTROLLER SYSTEM ALARMS ............19 REMOTE SIGNALS ON ENHANCED MODELS ONLY ..........20 RESETTING PARAMETERS....................20 SERVICING REMINDER ...................... 20 MAINTENANCE INSTRUCTIONS ....................20 2.4.1. ADDITIONAL CAUTIONS ..................... 20 2.4.2 PROCEDURE ..........................20 3. SERVICING ........................ 21 X:/Aquatech-Pressmain Instruction manuals/current/MINIPACK... -
Page 4: General Safety Information
Failure to install/operate/use/maintain the equipment as recommended below could cause damage to the equipment any anything subsequently connected to it, and invalidate the warranty provided by AquaTech-Pressmain to the buyer. Any damage caused to the equipment by misapplication, mishandling or misuse could lead to risk of ... -
Page 5: Warnings
Frost/freezing will damage pumps/pipework and control panel components. 0.2.6 The equipment is only suitable for installation in a clean, dust free indoor environment, with adequate protection from heat and frost, and sufficient ventilation to ensure cooling of the motors. Ambient air X:/Aquatech-Pressmain Instruction manuals/current/MINIPACK... - Page 6 70 degrees Centigrade as this could damage the vessel diaphragm. Where the temperature exceeds 70C an intermediate cooling vessel should be fitted. 0.2.26 For MTHW and HTHW pressurisation units use a Nitrogen vessel suitable for the system conditions. Please contact AquaTech-Pressmain for further information. X:/Aquatech-Pressmain Instruction manuals/current/MINIPACK...
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Page 7: Cautions For Operation/User
0.3.5 The set must not be run until commissioned by an authorised AquaTech-Pressmain agent, this could irreparably damage the pump set and/or system components/pipework connected to it. 0.3.6 The pumpset should be left switched ON with the pumps switched to AUTO for normal operation. -
Page 8: Installation Instructions
Pressure Equipment Directive 97/23/EC. (National legislation covering assembly on site will apply). Failure to install the equipment as recommended below could invalidate the warranty provided by AquaTech- Pressmain to the purchaser. ADDITIONAL WARNINGS & CAUTIONS 1.2.1 READ GENERAL SAFETY INFORMATION 0.0, WARNINGS 0.1 and CAUTIONS 0.2, 0.3 &... -
Page 9: Pipework
All hydraulic accumulators and expansion vessels fitted to the system must have connecting pipework that is removable to give access for replacing vessel diaphragm, and must be large enough to avoid friction losses. X:/Aquatech-Pressmain Instruction manuals/current/MINIPACK... - Page 10 Isolating Valve Sytem filling device e.g. quick fill loop, (check local water regulations) Level Sensor 15mm Incoming Mains Water Break Tank Mains Supply MiniPack Pressurisation Unit Pipework supplied and fitted by installer Fig 1.2: Typical Pipework Layout. X:/Aquatech-Pressmain Instruction manuals/current/MINIPACK...
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Page 11: Expansion, Control And Hydraulic Accumulator Vessels
Set the air cushion pre-charge pressure (see 2.4.2 Maintenance Procedure for details) to the correct level, dependent on the application required for the vessel. Refer to the Operating parameters at the back of this manual or Aquatech- Pressmain for advice. -
Page 12: Identifying Minipack "Standard/Basic" -B Or "Enhanced" -E Units
Refer to wiring diagram supplied with the unit or AquaTech-Pressmain. 1.3.6.4... - Page 13 Analogue Level Pump 2 Auto/Off/Hand on door Input Sensing Keypad Module Module PCB3 Typical Boiler Interrupt Circuit (wiring by others) Boiler/burner controls SUPPLY Control thermostat Pressure fault Control relay Fig 1.7 Typical Enhanced -E controller Wiring Diagram X:/Aquatech-Pressmain Instruction manuals/current/MINIPACK...
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Page 14: User Instructions
The equipment must not have been neglected, misused, modified, or used for any other purpose than its original application. The commissioning should be carried out within 6 months of the date of invoice by an authorised AquaTech- Pressmain agent ... -
Page 15: Commissioning
2.3.3 STANDARD/BASIC “-B” CONTROLLER OPERATION The control is by AquaTech-Pressmain “MPC-Pu” Microprocessor, with a 2 character display on the control panel, showing the current system pressure in Bar. To spread the wear evenly between the pumps the Duty Pump alternates each time both pumps stop (where two pumps are fitted). -
Page 16: Enhanced "-E" Controller Operation
MINIPACK 2.3.4 ENHANCED “-E” CONTROLLER OPERATION The control is by AquaTech-Pressmain “2020Plus” Microprocessor, with a 2-line by 20 or 24 character display on the control panel, showing the current system pressure and status. AQUATECH 2020Plus V5.01 When switched on the display shows,... - Page 17 (system leak detection) Duty pressure (cold fill) duty pump cut-out/cold fill Duty pressure pressure. All other pumps are 1.6 bar derived from this value. Min run time Minimum run time for each pump 3 sec X:/Aquatech-Pressmain Instruction manuals/current/MINIPACK...
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Page 18: Standard/Basic Controller System Warnings & Alarms
Carry out all necessary checks, then Manual restart A power interruption or low water press the “Reset alarm” key on the (when set to enabled) level has occurred, micro X:/Aquatech-Pressmain Instruction manuals/current/MINIPACK... -
Page 19: Enhanced Controller System Alarms
Switch off unit, insert flat blade screwdriver into slot on end of motor shaft and rotate pump until free. Replace fuse with T1Ax20mm, try again. If a problem persists contact AQUATECH-PRESSMAIN quoting the serial number WN:_______ or SN:_________ (on control panel fascia) X:/Aquatech-Pressmain Instruction manuals/current/MINIPACK... -
Page 20: Remote Signals On Enhanced Models Only
READ GENERAL SAFETY INFORMATION 0.0, WARNINGS 0.1 and CAUTIONS 0.2, 0.3 & 0.4 2.4.2 PROCEDURE Every 6 months the unit should be maintained by authorised AquaTech-Pressmain service agents - see Servicing (Section 3). Expansion, Control and Hydro Accumulator vessels Air Charge Pressure. The correct charge pressure provides reliable operation of the system and a prolonged lifetime of the diaphragm. -
Page 21: Servicing
MAINTENANCE AND CARE OF YOUR EQUIPMENT The AquaTech-Pressmain equipment that is described in this instruction booklet has been manufactured and tested to the highest standards of design and quality. It will give trouble free operation over many years provided it is maintained regularly from when it is commissioned. - Page 22 Notified Body : BSI, Kitemark Court, Knowlhill, Milton Keynes, MK5 8PP Notified Body No. 0086 13/4/17 I.D.Taylor, I.Eng. MIET, Director, Aquatronic Group Management T/A AquaTech-Pressmain AGM House, London Rd, Copford, Colchester, Essex CO6 1GT UK Telephone: 01206 215121 OPERATING PARAMETERS SERIAL No.
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