Page 1
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ USE AND MAINTENANCE MANUAL BC 800/W ES SP...
Page 2
Copying the content without modifying it, indicating OP as the copyright owner. ◼ OP reserves the right to make any modification or improvement to this document at any time, without any previous notice. Any authorization requests, further copies of this manual or relative technical information must be sent OP s.r.l.
Dichiariamo che il Fascicolo Tecnico è costituito presso OP s.r.l Via del Serpente 97, 25131 BRESCIA We declare that the technical documentation is established c/o OP s.r.l. Via del serpente 97, 25131 BRESCIA La persona responsabile del fascicolo tecnico è il Sig. Massimo Ziliani Resp. Uffi cio Tecnico.
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ SAFETY REGULATIONS 1. Always make sure that the machine is placed on a stable, safe surface and that it is not causing vibrations that, in addition to being bothersome and useless, may cause malfunctions.
Page 8
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 16. Use adequate personal protection (gloves, appropriate clothing, etc.). 17. Keep the supply cable far from the work zone. 18. Always turn off the machine while maintaining it 19.
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ READ INSTRUCTIONS FOR USE AND MAINTENANCE USE OF THE MANUAL: It is important to keep this manual near the machine where it can be consulted. The manual is provided to give the user a general knowledge of the machine and instructions for its use and maintenance as needed for satisfactory operation.
Page 10
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ CHARACTERISTICS OF THE BC 800/W ES TEST BENCH MACHINE WITH NO HYDRAULIC FLUID OR SOLVENT • Add hydraulic fluid with this characteristics: - viscosity at 40°C : 40 mm²/s - suggested contamination class : ISO 4406 20/18/15 - fluid quantity : as shown in table below •...
Page 11
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Briefly, the machine consists of: A metal structural work supporting the testing chamber, which contains the air-hydraulic pump that acts as a pressure booster and the entire system for adjustment and control of the air-hydraulic system.
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ HANDLING / TRANSPORT WARNING The personnel in charge of handling and transportation must pay the utmost attention in order to avoid the test bench to be submitted to shocks or stresses that would jeopardize the proper functioning of the machine, and safety of the operator.
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ PLATES AND WARNING SIGNS: The machine is provided with warning signs and instructions that the operator must obey for his own health and safety. If signs are deteriorated and not well readable, it is necessary to substitute them with new plates.
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ ROUTINE MAINTENANCE – GENERAL REGULATIONS WARNING: Always remove the plug from the socket, before performing any work on the machine. • It is important for all operations on the machine to be carried out by qualified, authorised personnel, familiar with its functions.
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ CONTROL PANEL PICTURE 1 –...
Page 16
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 01 – “LINE” INDICATOR LIGHT Lights to indicate that the control panel is on. 02 – "EMERGENCY” STOP BUTTONS When a red mushroom-head button is pressed, the power supply is cut off and the pump stops immediately;...
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ PRELIMINARY CHECKS AND START-UP 1) Make sure the quantity of testing fluid in the tank is enough while checking the relative level indicator; otherwise, see to the refill as explained in the following procedure: How to fill up with testing fluid •...
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ CONNECTION DIAGRAM PICTURE 3 - 01 - Plug for electricity: connect to the power supply. 02 - Connector for air supply: connect to compressed air.
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ STARTING PROCEDURE Connect the bench to the power supply Turn the master switch in the front to the “ON” position; make sure that the door has been properly closed, otherwise the bench will not start.
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ CYCLE SETTING SCREEN PICTURE 4 – • Proportional voltage: voltage is applied to the circuit card of the proportional valve (V). • Actual state: it displays the state of the bench in every stage, in real time: •...
Page 23
Cycle setting: by pressing this button, access is gained to the cycle setting screen. Password:an OP srl reserved area for machine testing. Step: by pressing this button, access is gained to the settings of the cycles. Is possible setting until 10 different cycles.
Page 24
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ If button is pressed the follow display will be accessed: In this area it is possible to set the cycle parameters to be performed. By pressing the white box “Filling Time” a numerical keyboard will automatically appear allowing us to set the value desired.
Page 25
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ By pressing the button the last keyed in figure is deleted. By pressing the buttons the cursor is moved to the right or left By pressing the button the wrongly entered figure is deleted.
Page 26
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Cycle setting In this area it is possible to control the cycle parameters setted before (white boxes) and at the same time to control the values in real time during the inspection stage (dark boxes). In the “Step number”...
Page 27
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ By pressing the buttons from a decimal numerical figure is entered By pressing the buttons from the letters are entered Press the button to exit from the display page without confirming the keyed-in figure.
Page 28
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ • GRAPH AREA In this area the graph is visualised during the test indicating time (sec) on the X axis and pressure (bar) on the Y axis. By pressing the button the curve display is enlarged and consequently, the scale of seconds (axis X) is decreased...
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ SETTING PRESCRIPTIONS If button is pressed the display page picture 5 will be accessed PICTURE 5 – • Current program : Shows the recipe currently in use.
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ STORING THE NAME OF A PIPE WITH ALL ITS RESPECTIVE TEST PARAMETERS Press the key if you want to create a new prescription, automatically will appear the free number of prescription.
Page 31
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ At this point, by pressing: If you are sure to the disposal of prescription press the button. Calling a pipe in the prescription and loading the setting in the PC to perform the test.
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ ALARMS If button is pressed the display page picture 6 will be accessed PICTURE 6 – In this screen it is possible to check the active alarms. By pressing the keys the window will scroll up and down visualising the active alarms.
Page 33
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ - Visualisation of alarms Press in AREA 5 to visualise the description of the alarm and its possible causes. To return to the alarms window (pic. 6) press NB.
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ SETTINGS Language settings If button is pressed the display page picture 7 will be accessed PICTURE 7 – In the regulations area the following operations can be carried out: •...
Page 35
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Select language: Press the button to select the Italian language Press the button to select the English language Press the button to select the German language Press the button to select the French language Press the...
Page 36
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ Date and time setting: AREA 6 From the "SETTINGS" display page (picture 7 see previous starting procedure chapter) the date and time can be set, proceeding as follows: Press AREA 6 and a PASSWORD window will appear;...
Page 37
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ On / Off lights: By pressing: will be possible able or extinguish the lights in the test bench.
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ PRINT OUT OF TEST REPORT If button is pressed the display page picture 10 will be accessed: - PICTURE 8 - Here we can reduce, enlarge and scroll the graph curve using the same procedure described previously (see graph area paragraph) and modify the ARTICLE DATA ( see article data paragraph).
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ SWITCHING OFF PROCEDURE To switch off the machine, press the emergency button (pic.1 pos.02) and turn the master switch, on the left side, to OFF.
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ TROUBLESHOOTING PROBLEM PROBABLE POSSIBLE REMEDIES CAUSES 1 Pump does not Filter clogged Remove and clean (or replace) supply required capacity Air intake along intake Check joints for leaks hydraulis hose 2 Pump does not Pump excessively worn Replace...
S.r.l. 25131 BRESCIA - Via Serpente, 97 - Tel. 030/3580401 - Fax 0303580838 ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ CHARACTERISTICS AND SAFETY DATA SHEET OF CUT-MAX H 05...