Little Tikes COZY COUPE Assembly Instructions Manual
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- Assembly instructions manual (20 pages) ,
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- Manual (16 pages)
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-5
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2
years
Cozy Coupe
®
ASSEMBLY INSTRUCTIONS
#642302M
#642722M
Adult assembly required. Approx. assembly time: 50 min.
Look for video of assembly on
www.youtube.com/littletikes
or our website at www.littletikes.com/videoinstructions
XIM642302-R1 - 10/21
1
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Summary of Contents for Little Tikes COZY COUPE
- Page 1 Cozy Coupe ® ASSEMBLY INSTRUCTIONS #642302M #642722M Adult assembly required. Approx. assembly time: 50 min. Look for video of assembly on www.youtube.com/littletikes or our website at www.littletikes.com/videoinstructions XIM642302-R1 - 10/21...
- Page 2 • Clear a flat surface to lay out all the materials so everything is close at hand. • You will need a Phillips head screwdriver (power driver, recommended, not included) hammer and safety glasses (not included) to assemble the Cozy Coupe®. - When installing screws, be sure screws are tightened snugly, but do NOT OVERTIGHTEN.
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Page 3: Hardware Guide
Some packages of hardware may have extra pieces. Questions? We’re here to help. Little Tikes customer service team at 1-800- 321-0183. Tools required (not included) Included in hardware pack (1). Discard after use. - Page 4 Door (1) Door latch (1) Roof Pillars - FRONT Roof Pillars - REAR Body (1) Roof pillars - Roof pillars - Roof pillars - Roof pillars - front right (1) rear right (1) rear left (1) front left (1) Roof (1) Rear axle (1) Eye cover (2) Center caps (4)
- Page 5 Front Wheel Axles Steering O ring (1) Gas cap (1) Left Right Horn collar (1) Horn button (1) Horn bellows (1) Steering clip (1) Floorboard buttons (2) Steering Wheel (1) Floorboard (1) (1) Decal sheet is located in the hardware pack.
- Page 6 Ready...let’s get started...with the tail lights! Push tail lights (part N) into the Coupe body. Insert (2) tail lights (part N). Let’s get the horn working Insert horn button (part S2) and bellows (part S1) into horn collar (part S3). Snap horn into center of steering wheel (part U).
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Page 7: Steering Wheel
Before installing steering wheel, apply decals 4 & 5 to dashboard. Steering wheel...in a Click! Steering clip should snap into MIDDLE Squeeze steering clip (part T) hole on each side of the steering column. into steering wheel (part U). Insert steering wheel through Make sure the steering clip hole in dashboard AND through snaps past the O ring. - Page 8 Floorboard needs buttons! Insert (2) floorboard buttons (part V). Cap it! Insert gas cap (part Q).
- Page 9 Choose your lock! " (1.27 cm) First, install door latch (part C) into door (part B) Attach using " (1.27 cm) screw. DOOR LOCKS TO PERMANENTLY LOCK THE DOOR AND UNLOCKS Add (1) additional 1/2" (1.27 cm) screw. Next, insert door (part B) into body (part A).
- Page 10 Roof and pillars match up! BEFORE YOU START: match roof supports marked “L & R” to the correct side of roof also marked “L & R”. Roof Pillars - FRONT Roof Pillars - REAR...
- Page 11 FRONT pillars...Lock the door in place! Make sure the front LEFT roof support sits over the knob on the Coupe door. Insert the FRONT left roof support. Use one hand to rock the support back and forth, while pushing down with the other hand. Insert the FRONT right roof support.
- Page 12 REAR pillars... insert, pull back, turn! BEFORE YOU START: match roof supports marked “L & R” to the correct side of roof also marked “L & R”. PUSH DOWN Hook the ROUNDED END of the REAR roof pillar (part F1) into the roof (part D) and push down. PULL TURN Pull the REAR roof pillar toward you to fully...
- Page 13 2b 7c Lets put it all together! DO NOT insert the rear pillars yet! Hook the ROUNDED END of FRONT roof pillars (parts E1 & E2) into roof (part D). Rock the roof forward and the FRONT pillars (parts E1 & E2) will SNAP into place.
- Page 14 Rear pillars- get attached Push rear supports into place. Be sure supports are flush with body. Line up holes in body with holes in rear roof supports to install fasteners (2) large fastener Person 1: hold down roof assembly. Person 2: install (2) large fasteners (1 each side).
- Page 15 REAR wheels...give it a good hit! Do not hammer on surfaces or items you don’t want to top hat break, mark or dent. Top hat tool Place (1) top hat (part AA) into top hat tool. Really give it a good hit! Insert the rear axle (part I) into the top hat.
- Page 16 REAR wheels...get in the groove. bushing washer wheel hubcap Slide onto rear axle (1) hubcap (M), (1) wheel (K), (1) bushing (CC) and (1) washer (BB). bushing washer Slide assembled axle through rear axle guides. Slide (1) washer (BB) then (1) bushing (CC). hubcap Slide wheel (K), then wheel...
- Page 17 REAR wheels...last step. Flip the coupe on its side. Place (1) top hat (AA) and the top hat tool over the OPEN end of the axle. Hammer the top hat onto axle. Top hat tool Do not hammer on Top hat surfaces or items you don’t want to break, mar or dent.
- Page 18 FRONT wheels...check your axles Left Right washer Slide onto LEFT front axle (L) (1) washer (BB), (1) wheel (K) and (1) hubcap (M). top hat Place top hat then top hat tool onto open end of axle. Hammer top hat onto axle. Top hat tool REPEAT these steps for RIGHT front axle...
- Page 19 FRONT wheels...rolling along! First, slide washer (BB), then bushing (CC) onto assembled right axle. REPEAT on left side. Then, attach FRONT wheels and axles. bushing washer Insert axle “R” Insert axle “L” (for right) into body. (for left) into body. bushing bushing Insert bushing (CC)
- Page 20 IMPORTANT! Check axle positions - roll the Cozy Coupe forward - HUBCAPS SHOULD STOP BE FACING OUTWARD. CORRECT WRONG WRONG...
- Page 21 Have to see where I’m going! short fastener x2 Exposed axle Place eye bases over exposed axles. Align openings and secure with a short fastener. " (1.27 cm) x2 Attach eye covers (part H) to front of Coupe with " (1.27 cm) screw.
- Page 22 Axle caps and snaps! Tall axle cap tool axle cap axle cap Tall axle cap tool Insert axle cap (DD) onto the axle cap top of each axle and hammer into place. Align slots and snap on (4) center caps (part J). Key &...
- Page 23 LAST STEP...let’s finish with the decals! Decals must be applied to a clean, dry surface. Wipe clean with a dry rag before application. Remove air from under decals by applying pressure to the decals starting from the center, and work towards edges. NOTE: If decals bubble, prick with a pin to remove the air. Decals are located in the bottom of the cardboard box.
- Page 24 The Little Tikes Company makes fun, high quality toys. We warrant to the original purchaser that this product is free of defects in materials or workmanship for one year * from the date of purchase (dated sales receipt is required...