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Reynolds Building Systems Best Barns Deluxe Woodville Assembly Book

Reynolds Building Systems Best Barns Deluxe Woodville Assembly Book

10' x 16'

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Best Barns USA
Assembly Book
Revised November 14, 2014
Deluxe Woodville
10' x 16'
Manufactured by Reynolds Building Systems, Inc.
205 Arlington Drive
Greenville, PA 16125
724-646-3775
This manual is copyrighted. Under the copyright laws, this manual
may not be copied, in whole or in part, without consent from Reynolds
Building Systems, Inc.
© Copyright 2010

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Summary of Contents for Reynolds Building Systems Best Barns Deluxe Woodville

  • Page 1 Best Barns USA Assembly Book Revised November 14, 2014 Deluxe Woodville 10' x 16' Manufactured by Reynolds Building Systems, Inc. 205 Arlington Drive Greenville, PA 16125 724-646-3775 This manual is copyrighted. Under the copyright laws, this manual may not be copied, in whole or in part, without consent from Reynolds Building Systems, Inc.
  • Page 2: Tool List

    MPORTANT NFORMATION BOUT This manual will show the assembly for the 10' x 16' Woodville building kit. If you received duplicate books, use the one with the latest revision date. The foundation size should measure 10'-0" wide by 15'-9". Do Not make the foundation larger than the building size.
  • Page 3 Constructing Details for Deluxe Floor System Deluxe floors include 4x4 runners, standard floors do not Foundation size is 10'-0" x 15'-9". Check local building codes in your area, the construction may have to change. For a concrete slab, install sill sealer as a moisture barrier between the concrete and the wall plates.
  • Page 4 Step 1 Assemble Trusses 1. Position (2) two half trusses between a 116-1/4" long 2x4 bottom cord. 2. Hold truss parts in place by temporarily screwing 2x4 blocks to the floor. There are short 2x4 blocks supplied in the kit for this purpose. Use the 2-1/2" wood screws. 3.
  • Page 5 Step 2 Assemble Rear Gable 1. Place (2) two 47" long and 38" long 2x4 gable rafters, packed in extension kit, in the truss jig and secure with 1"x4" drive-on plates. Toenail a ridge block at the ridge. 2. Secure 2x4 gable studs to the truss with (10) ten 1"x4" metal plates. 1"x4"...
  • Page 6 Step 3 Assemble Front Gable If you don't need loft access from the outside, attach loft door frames to the gable to create a decorative look and weather tight storage area. 1. Assemble another gable frame. Install a 36" long 2x4 between the wall studs.
  • Page 7 Step 4 Install Front Gable Overhang and Front Loft Doors 1. Apply 47" long 2x3 boards to the front gable. These boards have a blue marking on one end. Install this end at the top. Install 2x3s flush with the top of the gable frame. Use 10d sinkers 2.
  • Page 8 Step 6 Assemble Back Wall 1. Install 72" wall studs between the top and bottom plates. Nail studs to plate using (2) two 10d sinkers on each end of the stud. 2. Install (2) two 56-1/2" long 2x4 as tie plates over the top plate. The 2x4s will be 3-1/2" short of the end of the wall frame.
  • Page 9 Step 7 Assemble Sidewalls - 16' Building Length 1. Gather (4) four 2x4s that were removed from the shipping pallets and cut them to 48". 65-1/2" Wall Plate 68-1/2" Wall Plate 24" 19-3/4" 24" 23-1/4" 2. Position 68-1/2", 48", and 65-1/2" long 2x4 boards together and mark where the wall studs will be located.
  • Page 10 Step 8 Assemble Front Wall Panels 1. Install (6) six 72" wall studs between 2x4 - 10' top and bottom plates. 2. Cut (2) two 2x4-6' boards to 69-1/2" in length. Install a pre-built 2x3 door header and the 2x4s as header support under the door header. 3.
  • Page 11 Step 8 Assemble Front Wall Continued 5. Locate a 16" x 77-1/4" siding panel that has a 'LAP' edge. Position the 'cut' edge flush with the left side of the door opening. Do not nail the LAP edge until the other siding is applied. 6.
  • Page 12: Install Trim

    Step 9 Set Lower Walls 1. Secure wall panels together at the corners. Use (4) four 10d coated nails per corner. Nail wall panels to the floor. Nail through the bottom plate. Space 10d sinkers 24" apart. 2. Cut the 2x4 from door opening Step 10 Install Trim 1.
  • Page 13 Step 11 Install Rear Gable 1. Apply 1x4 white pine trim to gable. Install a 47-1/2" long 1x4 at the top of the gable. These boards have a blue marking on one end. Install this end at the peak. Install the 1x4 gable trim extending 1/2"...
  • Page 14 Step 12 Layout for Truss Spacing 1. Layout the truss spacing on the left sidewall, facing building. Start at the back of the building. Measure from the inside face of the wood gusset when marking the location of the first truss. 2.
  • Page 15 Step 13 Install Trusses 1. Install the trusses over the 'X' marks. Install hanger to the opposite side of the trusses. Secure truss to metal hangers using 1-1/2" hanger nails. Note: The center truss will not have a bottom cord. 2.
  • Page 16 Step 14 Install Loft Floor 1. Install a 4' x 4' OSB flooring panel between the siding on the rear gable and the center of the 2nd truss. Notch the panel around the studs on the gable and cut the width to fit on the center of the 2x4 truss bottom.
  • Page 17 Step 15 Install Roof Sheathing Install roof sheathing on the steep side of the roof. Use a straight edge to align the top of the sheathing with the top of the truss. See Detail 'B'. Make sure the trusses are plumb and the roof sheathing meets the center of the truss.
  • Page 18 Step 16 Install Gable Overhang 1. While a helper holds the 47" long 2x3s against the front edge of the roof sheathing. Screw the sheathing to the 2x3s with 1-1/2" long screws. 2. Install the 42-1/4" 2x3s on the side roof sheathing in the same manner. 47"...
  • Page 19 Step 18 Install Doors & Hardware 1. Lay the left door with the trim facing up. The siding on the left door extends past the door trim. See detail below. 2. Install 5" hinges to the left side of the door frame. To position the hinge properly, hold the rectangular plate against the frame.
  • Page 20 Woodville 10'x 16' Barn kit Packing List 14-Nov-2014 Qty. Qty. 2x4 & 2x6 Framing Size Whie Pine Trim Size Wall Plates " 1x4 Gable Trim 1/2" Truss - Bottom Cords 116 1/4" 1x4 Gable Trim " 37 Wall Studs black ends "...