C0030:07/C0031:07/C0031:29/C0031:2F/C0031:64/C0033:07/C0034:07/C0034:29/C0034:2F/C0034:64/C0036:07/C0037:07/C0037:29/C0037:2F/C0037:64/C0039:07/C003A:07/C003A:29/C003A:2F/C003A:64

[DYNAMIC STABILITY CONTROL (DSC)]

DTC C0031:11/C0031:15/C0034:11/C0034:15/C0037:11/C0037:15/C003A:11/C003A:15 [DYNAMIC STABILITY CONTROL (DSC)]

DTC C0040:64 [DYNAMIC STABILITY CONTROL (DSC)]

DTC C0044:01/C0044:28/C0044:54/C0044:64 [DYNAMIC STABILITY CONTROL (DSC)]

DTC C0051:62/C0051:64/C0051:67/C0051:85 [DYNAMIC STABILITY CONTROL (DSC)]

DTC C0061:28/C0061:64/C0062:28/C0062:64/C0063:28/C0063:64 [DYNAMIC STABILITY CONTROL (DSC)]

DTC C0061:54/C0062:54/C0063:54 [DYNAMIC STABILITY CONTROL (DSC)]

DTC C0062:76 [DYNAMIC STABILITY CONTROL (DSC)]

DTC C006B:00/C0072:68 [DYNAMIC STABILITY CONTROL (DSC)]

DTC C0089:64 [DYNAMIC STABILITY CONTROL (DSC)]

DTC C1031:35 [DYNAMIC STABILITY CONTROL (DSC)]

DTC C1031:41 [DYNAMIC STABILITY CONTROL (DSC)]

DTC C1031:54 [DYNAMIC STABILITY CONTROL (DSC)]

DTC C1031:68 [DYNAMIC STABILITY CONTROL (DSC)]

DTC U0001:88/U0100:00/U0101:00/U0114:00/U0131:00/U0155:00 [DYNAMIC STABILITY CONTROL (DSC)]

DTC U0151:00 [DYNAMIC STABILITY CONTROL (DSC)]

DTC U0401:00 [DYNAMIC STABILITY CONTROL (DSC)]

DTC U0402:00 [DYNAMIC STABILITY CONTROL (DSC)]

DTC U0420:00 [DYNAMIC STABILITY CONTROL (DSC)]

DTC U0423:00 [DYNAMIC STABILITY CONTROL (DSC)]

DTC U0452:86 [DYNAMIC STABILITY CONTROL (DSC)]

DTC U2101:00/U2300:52/U2300:54/U2300:55/U2300:56/U2300:64 [DYNAMIC STABILITY CONTROL (DSC)]

DTC U3003:08/U3003:16/U3003:17 [DYNAMIC STABILITY CONTROL (DSC)]

Symptom Troubleshooting

SYSTEM WIRING DIAGRAM [DYNAMIC STABILITY CONTROL (DSC)]

FOREWORD [DYNAMIC STABILITY CONTROL (DSC)]

PRECAUTION [DYNAMIC STABILITY CONTROL (DSC)]

SYMPTOM TROUBLESHOOTING [DYNAMIC STABILITY CONTROL (DSC)]

NO.1 ANY OF THE FOLLOWING LIGHTS DO NOT ILLUMINATE WITH THE IGNITION ON: (ABS WARNING LIGHT, BRAKE SYSTEM WARNING LIGHT, TCS/DSC INDICATOR LIGHT AND/OR TCS OFF INDICATOR

LIGHT) [DYNAMIC STABILITY CONTROL (DSC)]

NO.2 ANY OF THE FOLLOWING LIGHTS STAY ON: (ABS WARNING LIGHT, TCS/DSC INDICATOR LIGHT AND/OR TCS OFF INDICATOR LIGHT) [DYNAMIC STABILITY CONTROL (DSC)]

NO.3 BRAKE SYSTEM WARNING LIGHT STAY ON [DYNAMIC STABILITY CONTROL (DSC)]

NO.4 THERE IS A MALFUNCTION IN THE SYSTEM EVEN THOUGH ABS WARNING LIGHT, BRAKE SYSTEM WARNING LIGHT, TCS/DSC INDICATOR LIGHT AND TCS OFF INDICATOR LIGHT DO NOT ILLUMINATE

[DYNAMIC STABILITY CONTROL (DSC)]

NO.5 ABS OR TCS*1 OPERATES FREQUENTLY/TCS DOES NOT WORK CORRECTLY *1: DSC SYSTEM FUNCTION CONTAINS TRACTION CONTROL FUNCTION, TCS/DSC INDICATOR LIGHT GOES ON AND OFF WHILE

TCS OPERATES [DYNAMIC STABILITY CONTROL (DSC)]

NO.6 DSC*2 OPERATES FREQUENTLY/DSC DOES NOT WORK CORRECTLY *2: TCS/DSC INDICATOR LIGHT GOES ON AND OFF WHILE DSC OPERATES [DYNAMIC STABILITY CONTROL (DSC)]

NO.7 TCS/DSC INDICATOR LIGHT FLASHES (WHEN NEITHER THE TCS NOR THE DSC ARE OPERATING) [DYNAMIC STABILITY CONTROL (DSC)]

NO.8 HILL LAUNCH ASSIST (HLA) OPERATES EVEN ON A DOWNHILL/HILL LAUNCH ASSIST (HLA) DOES NOT OPERATE ON A SLOPE [DYNAMIC STABILITY CONTROL (DSC)]

General Procedures

http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/mvw04.html[1/7/13 9:28:18 AM]

Summary of Contents for Mazda CX-5 2013

Page 1 CX-5 - 2013 Workshop Manual - Brakes 2013 - CX-5 On-Board Diagnostics DYNAMIC STABILITY CONTROL SYSTEM WIRING DIAGRAM [DYNAMIC STABILITY CONTROL (DSC)] FOREWORD [DYNAMIC STABILITY CONTROL (DSC)] ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] DTC B10DF:46/C1A08:1C/U2007:46/U2007:62/U3000:49 [DYNAMIC STABILITY CONTROL (DSC)] DTC C0001:01/C0002:01/C0003:01/C0004:01/C0010:01/C0011:01/C0014:01/C0015:01/C0018:01/C0019:01/C001C:01/C001D:01 [DYNAMIC STABILITY CONTROL (DSC)] DTC C0020:11/C0020:12/C0020:13/C0020:71 [DYNAMIC STABILITY CONTROL (DSC)] C0030:07/C0031:07/C0031:29/C0031:2F/C0031:64/C0033:07/C0034:07/C0034:29/C0034:2F/C0034:64/C0036:07/C0037:07/C0037:29/C0037:2F/C0037:64/C0039:07/C003A:07/C003A:29/C003A:2F/C003A:64 [DYNAMIC STABILITY CONTROL (DSC)]...
Page 2 CX-5 - 2013 GENERAL PROCEDURES (BRAKE) Conventional Brake System CONVENTIONAL BRAKE SYSTEM LOCATION INDEX BRAKE FLUID INSPECTION BRAKE FLUID AIR BLEEDING VACUUM LINE INSPECTION VACUUM HOSE REMOVAL/INSTALLATION BRAKE PEDAL INSPECTION BRAKE PEDAL REMOVAL/INSTALLATION BRAKE SWITCH INSPECTION MASTER CYLINDER REMOVAL/INSTALLATION BRAKE FLUID LEVEL SENSOR INSPECTION POWER BRAKE UNIT INSPECTION POWER BRAKE UNIT REMOVAL/INSTALLATION VACUUM PUMP INSPECTION...
Page 3 DYNAMIC STABILITY CONTROL SYSTEM WIRING DIAGRAM [DYNAMIC STABILITY CONTROL (DSC)] Next > 2013 - CX-5 - Brakes DYNAMIC STABILITY CONTROL SYSTEM WIRING DIAGRAM [DYNAMIC STABILITY CONTROL (DSC)] http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2804700.html[1/7/13 9:28:23 AM]...
Page 4 DYNAMIC STABILITY CONTROL SYSTEM WIRING DIAGRAM [DYNAMIC STABILITY CONTROL (DSC)] Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2804700.html[1/7/13 9:28:23 AM]...
Page 5 FOREWORD [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes FOREWORD [DYNAMIC STABILITY CONTROL (DSC)] If there is any vehicle malfunction complaint lodged by a customer, perform malfunction diagnosis according to the troubleshooting procedure. Troubleshooting Procedure http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2892400.html[1/7/13 9:28:30 AM]...
Page 6 FOREWORD [DYNAMIC STABILITY CONTROL (DSC)] http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2892400.html[1/7/13 9:28:30 AM]...
Page 7 Shake the wiring harness or connector of the electrical component which is suspected to be the cause of the malfunction, and inspect for the occurrence of any malfunction or DTCs. Inspect the female terminals for poor connection. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2892400.html[1/7/13 9:28:30 AM]...
Page 8 ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] On-Board Diagnostic (OBD) Test Description The OBD test inspects the integrity and function of the DSC and outputs the results when requested by the specific tests. On-board diagnostic test also: Provides a quick inspection of the DSC usually performed at the start of each diagnostic procedure.
Page 9 ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] 1. Connect the M-MDS (IDS) to the DLC-2. 2. After the vehicle is identified, select the following items from the initialization screen of the IDS. a. Select “Self Test”. b. Select “Modules”. c. Select “ABS”. 3.
Page 10 ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] C0011:01 DSC HU/CM internal Illuminated Illuminated Illuminated malfunction (solenoid × C, D × (See DTC C0001:01/C0002:01/C0003:01/C0004:01/C0010:01/C0011:01/C0014:01/C0015:01/C0018:01/C0019:01/C001C:01/C001D:01 [DYNAMIC STABILITY CONTROL (DSC)] valve system) C0014:01 C0015:01 C0018:01 C0019:01 C001C:01 C001D:01 C0020:11 C0020:12 Pump motor, motor Illuminated Illuminated ×...
Page 11 ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] C0040:64 Illuminated Brake switch × C, D × (See Flashes DTC C0040:64 [DYNAMIC STABILITY CONTROL (DSC)] *3*4 C0044:01 Illuminated Flashes C0044:28 Illuminated Flashes Brake fluid pressure × C, D × (See DTC C0044:01/C0044:28/C0044:54/C0044:64 [DYNAMIC STABILITY CONTROL (DSC)] sensor C0044:54 Illuminated...
Page 12 ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] Abnormal message *3*4 U0401:00 Illuminated Flashes × C, D × (See DTC U0401:00 [DYNAMIC STABILITY CONTROL (DSC)] from PCM Abnormal message U0402:00 Illuminated Flashes from × C, D × (See DTC U0402:00 [DYNAMIC STABILITY CONTROL (DSC)] transmission/transaxle Abnormal message U0420:00...
Page 13 ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] C0010:01 C0011:01 Control disabled Control disabled Control disabled Control disabled Control disabled Control disabled Control disabled Control enabled C0014:01 C0015:01 C0018:01 C0019:01 C001C:01 C001D:01 C0020:11 C0020:12 Control disabled Control enabled Control disabled Control disabled Control disabled Control disabled Control disabled...
Page 14 ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] C0044:28 Control enabled Control enabled Control disabled Control disabled Control disabled Control disabled Control disabled Control disabled C0044:54 Control enabled Control enabled Control disabled Control disabled Control disabled Control disabled Control disabled Control disabled C0044:64 Control enabled Control enabled...
Page 15 ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] U2300:54 Control disabled Control enabled Control disabled Control disabled Control disabled Control disabled Control disabled Control disabled U2300:55 U2300:56 U2300:64 U3000:49 Control disabled Control disabled Control disabled Control disabled Control disabled Control disabled Control disabled Control disabled U3003:08 Control enabled...
Page 16 ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] Shift/selector lever at R position: ON Inspect the TCM. (ATX) (See ON-BOARD DIAGNOSTIC SYSTEM DTC INSPECTION [FW6A-EL, FW6AX-EL] STR_ANG_C Steering wheel in neutral position (not turned): 0° (Calculated Value) Inspect the EPS CM. ° Steering wheel turned to left: Changes 0°—positive (See EPS CONTROL MODULE INSPECTION...
Page 17 ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] Inactive/ Antilock braking system — Active Accelerator Pedal Off/ Under 20%/ APP_STATUS Accelerator pedal position — Over 20%/ FAIL Inactive/ Active yaw control — Active BRK_F_P_R Pa, psi Brake fluid line hydraulic pressure (Raw Value) BRK_F_P_R Inactive/ BTCS Brake traction control system...
Page 18 LF/RR stability control solenoid valve V_STB_RF/LR RF/LR stability control solenoid valve V_TRC_LF/RR LF/RR traction control solenoid valve V_TRC_RF/LR RF/LR traction control solenoid valve < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2800200.html[1/7/13 9:28:37 AM]...
Page 19 DTC B10DF:46/C1A08:1C/U2007:46/U2007:62/U3000:49 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes DTC B10DF:46/C1A08:1C/U2007:46/U2007:62/U3000:49 [DYNAMIC STABILITY CONTROL (DSC)] B10DF:46, C1A08:1C, U2007:46, U2007:62, DSC HU/CM (internal malfunction) U3000:49 DETECTION The DSC CM on-board diagnostic function detects control module internal CONDITION malfunction.
Page 20 Yes Go to the applicable DTC inspection. Are any other DTCs output? (See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] No DTC troubleshooting completed. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2905700.html[1/7/13 9:28:43 AM]...
Page 21 DTC C0001:01/C0002:01/C0003:01/C0004:01/C0010:01/C0011:01/C0014:01/C0015:01/C0018:01/C0019:01/C001C:01/C001D:01 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes C0001:01/C0002:01/C0003:01/C0004:01/C0010:01/C0011:01/C0014:01/C0015:01/C0018:01/C0019:01/C001C:01/C001D:01 [DYNAMIC STABILITY CONTROL (DSC)] C0001:01, C0002:01 Traction control solenoid valve system C0003:01, C0004:01 Stability control solenoid valve system C0010:01 LF inlet solenoid valve system C0011:01 LF outlet solenoid valve system C0014:01...
Page 22 Yes Go to the applicable DTC inspection. Are any other DTCs present? (See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] No DTC troubleshooting completed. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2878200.html[1/7/13 9:28:47 AM]...
Page 23 DTC C0020:11/C0020:12/C0020:13/C0020:71 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes DTC C0020:11/C0020:12/C0020:13/C0020:71 [DYNAMIC STABILITY CONTROL (DSC)] C0020:11, C0020:12, Pump motor, motor relay C0020:13, C0020:71 C0020:11 Motor relay signal does not correspond to DSC HU/CM OFF signal.
Page 24 DTC C0020:11/C0020:12/C0020:13/C0020:71 [DYNAMIC STABILITY CONTROL (DSC)] Poor connection at connectors (female terminal) Diagnostic procedure STEP INSPECTION ACTION INSPECT FUSE CONDITION Yes Go to the next step. Is the fuse (ABS/DSC M 50A) normal? No Replace the fuse, then go to Step VERIFY PUMP MOTOR OPERATION Yes Go to the next step.
Page 25 DTC C0020:11/C0020:12/C0020:13/C0020:71 [DYNAMIC STABILITY CONTROL (DSC)] to Step 6. Switch the ignition ON (engine off). (See DSC HU/CM Access PMP_MT_SP active command modes REMOVAL/INSTALLATION using the M-MDS. Does the pump motor operate? INSPECT MOTOR RELAY POWER SUPPLY FOR OPEN Yes Go to the next step. CIRCUIT Switch the ignition to off.
Page 26 DTC C0020:11/C0020:12/C0020:13/C0020:71 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2906000.html[1/7/13 9:28:54 AM]...
Page 27 DTC C0030:07/C0031:07/C0031:29/C0031:2F/C0031:64/C0033:07/C0034:07/C0034:29/C0034:2F/C0034:64/C0036:07/C0037:07/C0037:29/C0037:2F/C0037:64/C0039:07/C003A:07/C003A:29/C003A:2F/C003A:64 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes C0030:07/C0031:07/C0031:29/C0031:2F/C0031:64/C0033:07/C0034:07/C0034:29/C0034:2F/C0034:64/C0036:07/C0037:07/C0037:29/C0037:2F/C0037:64/C0039:07/C003A:07/C003A:29/C003A:2F/C003A:64 [DYNAMIC STABILITY CONTROL (DSC)] NOTE: When only the driving wheels are rotated while the vehicle is jacked up, DTCs C0037:29 and C003A:29 are input to the memory. C0030:07 LF ABS sensor rotor C0031:07, C0031:29, C0031:2F,...
Page 28 DTC C0030:07/C0031:07/C0031:29/C0031:2F/C0031:64/C0033:07/C0034:07/C0034:29/C0034:2F/C0034:64/C0036:07/C0037:07/C0037:29/C0037:2F/C0037:64/C0039:07/C003A:07/C003A:29/C003A:2F/C003A:64 [DYNAMIC STABILITY CONTROL (DSC)] Continuous ABS operation Diagnostic procedure STEP INSPECTION ACTION INSPECT PID FOR ABS WHEEL-SPEED SENSOR OUTPUT ERROR USING M-MDS Yes Go to Step 3. Switch the ignition to off. No Go to the next step. Connect the M-MDS to the DLC-2.
Page 29 Yes Go to the applicable DTC inspection. Are any other DTCs output? (See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] No DTC troubleshooting completed. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2906100.html[1/7/13 9:29:01 AM]...
Page 30 DTC C0031:11/C0031:15/C0034:11/C0034:15/C0037:11/C0037:15/C003A:11/C003A:15 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes DTC C0031:11/C0031:15/C0034:11/C0034:15/C0037:11/C0037:15/C003A:11/C003A:15 [DYNAMIC STABILITY CONTROL (DSC)] C0031:11, LF ABS wheel-speed sensor C0031:15 C0034:11, RF ABS wheel-speed sensor C0034:15 C0037:11, LR ABS wheel-speed sensor C0037:15 C003A:11, RR ABS wheel-speed sensor C003A:15 C0031:11, C0034:11, C0037:11, C003A:11...
Page 31 DTC C0031:11/C0031:15/C0034:11/C0034:15/C0037:11/C0037:15/C003A:11/C003A:15 [DYNAMIC STABILITY CONTROL (DSC)] Diagnostic procedure STEP INSPECTION ACTION INSPECT ABS WHEEL-SPEED SENSOR FOR SHORT TO GROUND Yes Go to the next step. Switch the ignition to off. No Go to Step 3. Disconnect the DSC HU/CM connectors. Inspect for continuity between the following DSC HU/CM connector terminals (vehicle harness-side) and body ground: RF ABS wheel-speed sensor (+): F...
Page 32 DTC C0031:11/C0031:15/C0034:11/C0034:15/C0037:11/C0037:15/C003A:11/C003A:15 [DYNAMIC STABILITY CONTROL (DSC)] LR ABS wheel-speed sensor (-): O Is there continuity? INSPECT ABS WHEEL-SPEED SENSOR WIRING HARNESS FOR SHORT TO GROUND Yes Repair or replace the wiring Disconnect the ABS wheel-speed sensor connectors. harness, then go to Step 5. Inspect for continuity between the following DSC HU/CM connector terminals No Replace the ABS wheel-speed (vehicle harness-side) and body ground:...
Page 33 Yes Go to the applicable DTC Are any other DTCs output? inspection. (See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] No DTC troubleshooting completed. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2180700.html[1/7/13 9:29:08 AM]...
Page 34 DTC C0040:64 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes DTC C0040:64 [DYNAMIC STABILITY CONTROL (DSC)] C0040:64 Brake switch Brake switch ON signal is input for 6 min or more when driving at a vehicle speed of 20 km/h {12 mph} or more.
Page 35 DTC C0040:64 [DYNAMIC STABILITY CONTROL (DSC)] Diagnostic procedure STEP INSPECTION ACTION VERIFY OPEN OR SHORT CIRCUIT IN BRAKE SWITCH SIGNAL Yes Go to Step 5. Switch the ignition ON (engine off). No If it is B+ under any condition, then go Measure the voltage between the PCM connector terminal 2G to the next step.
Page 36 Yes Go to the applicable DTC inspection. Are any other DTCs output? (See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] No DTC troubleshooting completed. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2877500.html[1/7/13 9:29:15 AM]...
Page 37 DTC C0044:01/C0044:28/C0044:54/C0044:64 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes DTC C0044:01/C0044:28/C0044:54/C0044:64 [DYNAMIC STABILITY CONTROL (DSC)] C0044:01, C0044:28, Brake fluid pressure sensor C0044:54, C0044:64 C0044:01 The voltage value from the brake fluid pressure sensor is not within specification.
Page 38 DTC C0044:01/C0044:28/C0044:54/C0044:64 [DYNAMIC STABILITY CONTROL (DSC)] Inhibits the TCS , DSC , roll over mitigation (ROM) , brake assist control , hill launch assist (HLA) , and TPMS controls. : Enabled depending on malfunction content. The initialization procedure for the brake fluid pressure sensor has not been performed.
Page 39 DTC C0044:01/C0044:28/C0044:54/C0044:64 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2888500.html[1/7/13 9:29:19 AM]...
Page 40 DTC C0051:62/C0051:64/C0051:67/C0051:85 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes DTC C0051:62/C0051:64/C0051:67/C0051:85 [DYNAMIC STABILITY CONTROL (DSC)] C0051:62, C0051:64, EPS CM C0051:67, C0051:85 C0051:62 The difference between the steering angle calculated by each sensor and the steering angle from the EPS CM is the specification or more when the vehicle is driven in a straight line.
Page 41 Yes Go to the applicable DTC inspection. Are any other DTCs output? (See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] No DTC troubleshooting completed. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2906200.html[1/7/13 9:29:24 AM]...
Page 42 DTC C0061:28/C0061:64/C0062:28/C0062:64/C0063:28/C0063:64 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes DTC C0061:28/C0061:64/C0062:28/C0062:64/C0063:28/C0063:64 [DYNAMIC STABILITY CONTROL (DSC)] C0061:28, C0061:64, C0062:28, SAS control module system C0062:64, C0063:28, C0063:64 NOTE: The low-G sensor and the yaw rate sensor are built into the SAS control module. C0061:28, C0061:64 Out-of-specification signal modulation or lateral-G value is detected from the low-G sensor.
Page 43 DTC C0061:28/C0061:64/C0062:28/C0062:64/C0063:28/C0063:64 [DYNAMIC STABILITY CONTROL (DSC)] Diagnostic procedure STEP INSPECTION ACTION INSPECT SAS CONTROL MODULE MALFUNCTION Yes Go to applicable DTC inspection. Switch the ignition to off. (See DTC TABLE [STANDARD Using the M-MDS, perform the DTC inspection for the SAS control module. DEPLOYMENT CONTROL SYSTEM] (See (See...
Page 44 Yes Go to the applicable DTC inspection. Are any other DTCs output? (See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] No DTC troubleshooting completed. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2180800.html[1/7/13 9:29:31 AM]...
Page 45 DTC C0061:54/C0062:54/C0063:54 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes DTC C0061:54/C0062:54/C0063:54 [DYNAMIC STABILITY CONTROL (DSC)] C0061:54, C0062:54, DSC HU/CM system (unperformed initialization procedure) C0063:54 C0061:54 DSC HU/CM detects that the initialization procedure has not been performed. (Lateral acceleration sensor) C0062:54 DETECTION DSC HU/CM detects that the initialization procedure has...
Page 46 Yes Go to the applicable DTC inspection. Are any other DTCs output? (See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] No DTC troubleshooting completed. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2901200.html[1/7/13 9:29:35 AM]...
Page 47 DTC C0062:76 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes DTC C0062:76 [DYNAMIC STABILITY CONTROL (DSC)] C0062:76 SAS control module system DETECTION Error is detected in communication with SAS control module by CAN CONDITION communication (CAN2). Illuminates the ABS warning light and TCS/DSC indicator light.
Page 48 Yes Go to the applicable DTC inspection. Are any other DTCs output? (See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] No DTC troubleshooting completed. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2901000.html[1/7/13 9:29:40 AM]...
Page 49 DTC C006B:00/C0072:68 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes DTC C006B:00/C0072:68 [DYNAMIC STABILITY CONTROL (DSC)] C006B:00, TCS/DSC control system C0072:68 C006B:00 DSC control continues for a specified period of time or more DETECTION C0072:68 CONDITION Due to excessive braking, TCS control using braking is temporarily inhibited.
Page 50 Yes Go to the applicable DTC inspection. Are any other DTCs output? (See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] No DTC troubleshooting completed. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2884600.html[1/7/13 9:29:45 AM]...
Page 51 DTC C0089:64 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes DTC C0089:64 [DYNAMIC STABILITY CONTROL (DSC)] C0089:64 TCS OFF switch DETECTION Continuous ON signal from the TCS OFF switch for 10 s or more is detected. CONDITION FAIL-SAFE Permits the control and does not illuminate each warning/indicator light.
Page 52 DTC C0089:64 [DYNAMIC STABILITY CONTROL (DSC)] Diagnostic procedure STEP INSPECTION ACTION INSPECT FOR INSTRUMENT CLUSTER MALFUNCTION Yes Go to applicable DTC Switch the ignition to off. inspection. Using the M-MDS, perform the DTC inspection for the (See DTC TABLE instrument cluster. [INSTRUMENT CLUSTER] (See DTC INSPECTION [INSTRUMENT CLUSTER]...
Page 53 Yes Go to the applicable DTC Are any other DTCs output? inspection. (See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] No DTC troubleshooting completed. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2906500.html[1/7/13 9:29:51 AM]...
Page 54 DTC C1031:35 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes DTC C1031:35 [DYNAMIC STABILITY CONTROL (DSC)] C1031:35 Tire pressure monitoring system (TPMS) set switch DETECTION Continuous ON signal from the TPMS set switch for 60 s or more CONDITION is detected.
Page 55 Yes Go to the applicable DTC inspection. Are any other DTCs output? (See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] No DTC troubleshooting completed. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2906600.html[1/7/13 9:29:56 AM]...
Page 56 DTC C1031:41 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes DTC C1031:41 [DYNAMIC STABILITY CONTROL (DSC)] C1031:41 Tire pressure monitoring system (TPMS) system DETECTION When the DSC HU/CM detects malfunction in the memory for storing CONDITION a calculated tire pressure value.
Page 57 Yes Go to the applicable DTC inspection. Are any other DTCs output? (See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] No DTC troubleshooting completed. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2906700.html[1/7/13 9:30:00 AM]...
Page 58 Tire pressure monitoring system warning light illuminates after flashes. FAIL-SAFE FUNCTION Inhibits the TPMS control. Diameter of currently installed tires differs from Mazda recommended tires POSSIBLE CAUSE There is a large fluctuation in steering angle and acceleration/deceleration speed repeatedly over short intervals.
Page 59 Yes Go to the applicable DTC inspection. Are any other DTCs output? (See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] No DTC troubleshooting completed. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2906900.html[1/7/13 9:30:05 AM]...
Page 60 DTC C1031:68 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes DTC C1031:68 [DYNAMIC STABILITY CONTROL (DSC)] C1031:68 Tire pressure monitoring system (TPMS) system DETECTION Error is detected in ambient temperature sensor from PCM via CONDITION CAN communication.
Page 61 Yes Go to the applicable DTC inspection. Are any other DTCs output? (See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] No DTC troubleshooting completed. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2907000.html[1/7/13 9:30:10 AM]...
Page 62 DTC U0001:88/U0100:00/U0101:00/U0114:00/U0131:00/U0155:00 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes DTC U0001:88/U0100:00/U0101:00/U0114:00/U0131:00/U0155:00 [DYNAMIC STABILITY CONTROL (DSC)] U0001:88, U0100:00, U0101:00, U0114:00, CAN line U0131:00, U0155:00 U0001:88 Open or short circuit in CAN system wiring harness is detected.
Page 63 DTC U0001:88/U0100:00/U0101:00/U0114:00/U0131:00/U0155:00 [DYNAMIC STABILITY CONTROL (DSC)] U0100:00 Illuminates the ABS warning light , and TCS/DSC indicator light Tire pressure monitoring system warning light illuminates after flashes. (Not illuminated/flashed depending on malfunction content.) Inhibits the ABS , TCS , DSC , roll over mitigation (ROM) , brake assist control , hill launch assist (HLA)
Page 64 CAN system wiring harness open or short circuit with instrument cluster instrument cluster malfunction SYSTEM WIRING — DIAGRAM Diagnostic procedure Inspect according to diagnostic procedure in MULTIPLEX COMMUNICATION SYSTEM. (See FOREWORD < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2907100.html[1/7/13 9:30:14 AM]...
Page 65 DTC U0151:00 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes DTC U0151:00 [DYNAMIC STABILITY CONTROL (DSC)] U0151:00 SAS control module system (CAN2 line malfunction) DETECTION Communication error with SAS control module is detected in CAN communication. CONDITION Illuminates the brake system warning light and TCS/DSC indicator light.
Page 66 DTC U0151:00 [DYNAMIC STABILITY CONTROL (DSC)] Diagnostic procedure STEP INSPECTION ACTION INSPECT SAS CONTROL MODULE MALFUNCTION Yes Go to applicable DTC inspection. Switch the ignition to off. (See DTC TABLE [STANDARD Using the M-MDS, perform the DTC inspection for the SAS control module. DEPLOYMENT CONTROL SYSTEM] (See (See...
Page 67 Yes Go to the applicable DTC inspection. Are any other DTCs output? (See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] No DTC troubleshooting completed. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2883700.html[1/7/13 9:30:21 AM]...
Page 68 DTC U0401:00 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes DTC U0401:00 [DYNAMIC STABILITY CONTROL (DSC)] U0401:00 Abnormal message from PCM DETECTION Correct data cannot be received from PCM CONDITION Illuminates the TCS/DSC indicator light Tire pressure monitoring system warning light illuminates after flashes.
Page 69 Yes Go to the applicable DTC inspection. Are any other DTCs output? (See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] No DTC troubleshooting completed. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2887900.html[1/7/13 9:30:26 AM]...
Page 70 DTC U0402:00 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes DTC U0402:00 [DYNAMIC STABILITY CONTROL (DSC)] U0402:00 Abnormal message from transmission/transaxle DETECTION The DSC HU/CM received error signals from the transmission/transaxle CONDITION for 1 s or more with the ignition switched ON (engine off or on). Illuminates the TCS/DSC indicator light.
Page 71 Yes Repair the malfunctioning part according to Are any other DTCs displayed? the applicable DTC troubleshooting. (See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] No DTC troubleshooting completed. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2881800.html[1/7/13 9:30:31 AM]...
Page 72 DTC U0420:00 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes DTC U0420:00 [DYNAMIC STABILITY CONTROL (DSC)] U0420:00 Abnormal message from EPS CM DETECTION Correct data cannot be received from EPS CM CONDITION Illuminates the TCS/DSC indicator light. Tire pressure monitoring system warning light illuminates after FAIL-SAFE FUNCTION flashes.
Page 73 Yes Go to the applicable DTC inspection. Are any other DTCs output? (See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] No DTC troubleshooting completed. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2905000.html[1/7/13 9:30:35 AM]...
Page 74 DTC U0423:00 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes DTC U0423:00 [DYNAMIC STABILITY CONTROL (DSC)] U0423:00 Abnormal message from instrument cluster DETECTION Correct data cannot be received from instrument cluster CONDITION Tire pressure monitoring system warning light illuminates after flashes.
Page 75 Yes Go to the applicable DTC inspection. Are any other DTCs output? (See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] No DTC troubleshooting completed. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2905500.html[1/7/13 9:30:40 AM]...
Page 76 DTC U0452:86 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes DTC U0452:86 [DYNAMIC STABILITY CONTROL (DSC)] U0452:86 Abnormal message from SAS control module DETECTION Correct data cannot be received from SAS control module CONDITION Illuminates the ABS warning light and TCS/DSC indicator light.
Page 77 Yes Go to the applicable DTC inspection. PRESENT (See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY Are any other DTCs output? CONTROL (DSC)] No DTC troubleshooting completed. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2893000.html[1/7/13 9:30:44 AM]...
Page 78 DTC U2101:00/U2300:52/U2300:54/U2300:55/U2300:56/U2300:64 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes DTC U2101:00/U2300:52/U2300:54/U2300:55/U2300:56/U2300:64 [DYNAMIC STABILITY CONTROL (DSC)] U2101:00, U2300:52, U2300:54, Configuration data not recorded U2300:55, U2300:56, U2300:64 DETECTION DSC CM detects configuration data not record or data error CONDITION Illuminates the ABS warning light and TCS/DSC indicator light.
Page 79 DTC U2101:00/U2300:52/U2300:54/U2300:55/U2300:56/U2300:64 [DYNAMIC STABILITY CONTROL (DSC)] Yes Repeat the inspection from Step 1. Clear the DTCs from the memory. If the malfunction recurs, go to the (See next step. ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] No Go to Step 6. Are the same DTCs present? VERIFY IF PARTS FROM ANOTHER VEHICLE Yes Install the correct instrument cluster,...
Page 80 DTC U2101:00/U2300:52/U2300:54/U2300:55/U2300:56/U2300:64 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2905800.html[1/7/13 9:30:49 AM]...
Page 81 DTC U3003:08/U3003:16/U3003:17 [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes DTC U3003:08/U3003:16/U3003:17 [DYNAMIC STABILITY CONTROL (DSC)] U3003:08, U3003:16, Power supply system U3003:17 U3003:08 While the vehicle is traveling at a speed of 10km/h {6.2 mph} or more, a CAN signal error caused by low power supply voltage is detected.
Page 82 DTC U3003:08/U3003:16/U3003:17 [DYNAMIC STABILITY CONTROL (DSC)] controls. FAIL-SAFE FUNCTION Permits the EBD control. *2*3 Inhibits the EBD control. U3003:17 Illuminates the ABS warning light, brake system warning light, and TCS/DSC indicator light. Tire pressure monitoring system warning light illuminates after flashes. Inhibits the ABS, EBD, TCS, DSC, roll over mitigation (ROM), brake assist control, hill launch assist (HLA), and TPMS controls.
Page 83 DTC U3003:08/U3003:16/U3003:17 [DYNAMIC STABILITY CONTROL (DSC)] Diagnostic procedure STEP INSPECTION ACTION INSPECT BATTERY VOLTAGE Yes Inspect for normal connection of Is the battery positive terminal voltage the battery terminals. normal? Go to the next step. No Charge or replace the battery, then go to Step 7.
Page 84 DTC U3003:08/U3003:16/U3003:17 [DYNAMIC STABILITY CONTROL (DSC)] INSPECT BATTERY GRAVITY Yes Go to the next step. Is battery specific gravity as specified? No Replace the battery, then go to Step 7. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.0] INSPECT CHARGING SYSTEM Yes Go to the next step. Are the generator and the drive belt tensions normal? No Replace the generator and/or drive...
Page 85 Yes Go to the applicable DTC Are any other DTCs output? inspection. (See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] No DTC troubleshooting completed. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0402b2902000.html[1/7/13 9:30:55 AM]...
Page 86 SYSTEM WIRING DIAGRAM [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes SYSTEM WIRING DIAGRAM [DYNAMIC STABILITY CONTROL (DSC)] http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0403b2806400.html[1/7/13 9:31:03 AM]...
Page 87 SYSTEM WIRING DIAGRAM [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0403b2806400.html[1/7/13 9:31:03 AM]...
Page 88 FOREWORD [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes FOREWORD [DYNAMIC STABILITY CONTROL (DSC)] If there is any vehicle malfunction complaint lodged by a customer, perform malfunction diagnosis according to the troubleshooting procedure. Troubleshooting Procedure http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0403b2804000.html[1/7/13 9:31:14 AM]...
Page 89 FOREWORD [DYNAMIC STABILITY CONTROL (DSC)] http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0403b2804000.html[1/7/13 9:31:14 AM]...
Page 90 Shake the wiring harness or connector of the electrical component which is suspected to be the cause of the malfunction, and inspect for the occurrence of any malfunction or DTCs. Inspect the female terminals for poor connection. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0403b2804000.html[1/7/13 9:31:14 AM]...
Page 91 PRECAUTION [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes PRECAUTION [DYNAMIC STABILITY CONTROL (DSC)] 1. The ABS warning light and/or brake system warning light and/or TCS/DSC indicator light and/or TCS OFF indicator light illuminate even when the system is normal. Warning lights/Indicator Conditions in Cases in which the light...
Page 92 PRECAUTION [DYNAMIC STABILITY CONTROL (DSC)] label.) Battery voltage at DSC Battery voltage ABS: HU/CM ignition terminal Y rises above Operates drops below about 9.5 V. about 9.5 V. control. EBD: Operates control. TCS: Operates control. DSC: Operates control. Brake system warning Brake fluid amount is low.
Page 93 PRECAUTION [DYNAMIC STABILITY CONTROL (DSC)] find out the causes of DSC malfunction, use these on-board diagnostic results. If a malfunction occurred in the past but is now normal, the cause is likely a temporary poor connection of the harness. The control module usually operates normally.
Page 94 PRECAUTION [DYNAMIC STABILITY CONTROL (DSC)] malfunction. Some of the things to check for are: Connectors not fully seated. Wire harnesses not having full play. Wires laying across brackets or moving parts. Wires routed too close to hot parts. An improperly routed, improperly clamped, or loose harness can cause wiring to become pinched between parts.
Page 95 2. Insert male terminal; fit female terminal size to female terminal and check to see whether malfunction is in female terminal or not. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0403b2804100.html[1/7/13 9:31:20 AM]...
Page 96 SYMPTOM TROUBLESHOOTING [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes SYMPTOM TROUBLESHOOTING [DYNAMIC STABILITY CONTROL (DSC)] Verify the symptoms, and perform troubleshooting according to the appropriate number. Symptom 1 Any of the following lights do not illuminate with the ignition to ON: ABS warning light Brake system warning light TCS/DSC indicator light...
Page 97 SYMPTOM TROUBLESHOOTING [DYNAMIC STABILITY CONTROL (DSC)] Hill launch assist (HLA) does not operate on a slope X: Applied Troubleshooting item DSC HU/CM does not operate Communication error between DSC HU/CM and instrument cluster DSC HU/CM internal malfunction Instrument cluster malfunction Brake fluid amount is low DSC HU/CM detected malfunction (input and output device malfunction)
Page 98 SYMPTOM TROUBLESHOOTING [DYNAMIC STABILITY CONTROL (DSC)] DSC HU/CM ground malfunction No connection at DSC HU/CM connector Parking brake does not release Parking brake switch or brake fluid level sensor stuck on Short to ground in wiring harness between parking brake switch and instrument cluster Short to ground in wiring harness between brake fluid level sensor and front body control module (FBCM)
Page 99 DSC system function contains traction control function, TCS/DSC indicator light goes on and off while TCS operates TCS/DSC indicator light goes on and off while DSC operates < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0403b2804200.html[1/7/13 9:31:28 AM]...
Page 100 NO.1 ANY OF THE FOLLOWING LIGHTS DO NOT ILLUMINATE WITH THE IGNITION ON: (ABS WARNING LIGHT, BRAKE SYSTEM WARNING LI... < Previous Next > 2013 - CX-5 - Brakes NO.1 ANY OF THE FOLLOWING LIGHTS DO NOT ILLUMINATE WITH THE IGNITION ON: (ABS WARNING LIGHT, BRAKE SYSTEM WARNING LIGHT, TCS/DSC INDICATOR LIGHT AND/OR TCS OFF INDICATOR LIGHT) [DYNAMIC STABILITY CONTROL (DSC)] Any of the following lights do not illuminate with the ignition to ON: (ABS warning light, brake...
Page 101 NO.1 ANY OF THE FOLLOWING LIGHTS DO NOT ILLUMINATE WITH THE IGNITION ON: (ABS WARNING LIGHT, BRAKE SYSTEM WARNING LI... Install appropriate amperage fuse. VERIFY WHETHER MALFUNCTION IS IN WIRING Yes Go to the next step. HARNESS (BETWEEN INSTRUMENT CLUSTER POWER SUPPLY AND INSTRUMENT CLUSTER FOR CONTINUITY) OR ELSEWHERE No Inspect for open circuit between...
Page 102 If there is a problem, check to make sure connectors, terminals and wiring harness are connected correctly and undamaged. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0403b2895600.html[1/7/13 9:31:33 AM]...
Page 103 NO.2 ANY OF THE FOLLOWING LIGHTS STAY ON: (ABS WARNING LIGHT, TCS/DSC INDICATOR LIGHT AND/OR TCS OFF INDICATOR LIGHT) [... < Previous Next > 2013 - CX-5 - Brakes NO.2 ANY OF THE FOLLOWING LIGHTS STAY ON: (ABS WARNING LIGHT, TCS/DSC INDICATOR LIGHT AND/OR TCS OFF INDICATOR LIGHT) [DYNAMIC STABILITY CONTROL (DSC)] Any of the following lights stay on: (ABS warning light, TCS/DSC indicator light and/or TCS OFF indicator light)
Page 104 NO.2 ANY OF THE FOLLOWING LIGHTS STAY ON: (ABS WARNING LIGHT, TCS/DSC INDICATOR LIGHT AND/OR TCS OFF INDICATOR LIGHT) [... Yes Go to the applicable DTC Retrieve the DSC HU/CM DTC using the M-MDS inspection. (IDS). (See ON-BOARD DIAGNOSIS (See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY [DYNAMIC STABILITY CONTROL CONTROL (DSC)]...
Page 105 NO.2 ANY OF THE FOLLOWING LIGHTS STAY ON: (ABS WARNING LIGHT, TCS/DSC INDICATOR LIGHT AND/OR TCS OFF INDICATOR LIGHT) [... harness for a possible open terminal AL (wiring harness-side) and body circuit and poor contact in ground. ground point. Is there continuity? CONFIRM PCM DTCs Yes Go to the applicable DTC Retrieve the PCM DTCs using the M-MDS (IDS).
Page 106 If there is a problem, check to make sure connectors, terminals and wiring harness are connected correctly and undamaged. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0403b2895700.html[1/7/13 9:31:38 AM]...
Page 107 NO.3 BRAKE SYSTEM WARNING LIGHT STAY ON [DYNAMIC STABILITY CONTROL (DSC)] < Previous Next > 2013 - CX-5 - Brakes NO.3 BRAKE SYSTEM WARNING LIGHT STAY ON [DYNAMIC STABILITY CONTROL (DSC)] Brake system warning lights stay on Brake fluid amount is low. Parking brake does not release.
Page 108 NO.3 BRAKE SYSTEM WARNING LIGHT STAY ON [DYNAMIC STABILITY CONTROL (DSC)] Is the brake fluid amount normal? If the brake fluid refilled: Is the parking brake lever released? Inspect and repair the brake line for leakage. CONFIRM DSC HU/CM DTC Yes Go to the applicable DTC inspection.
Page 109 NO.3 BRAKE SYSTEM WARNING LIGHT STAY ON [DYNAMIC STABILITY CONTROL (DSC)] INSPECTION [INSTRUMENT CLUSTER] Do the ABS warning light, brake system warning light, TCS/DSC indicator light and DSC OFF indicator light turn on and off according to the active command modes? INSPECT WHETHER MALFUNCTION IS IN BRAKE Yes Go to the next step.
Page 110 NO.3 BRAKE SYSTEM WARNING LIGHT STAY ON [DYNAMIC STABILITY CONTROL (DSC)] Yes Repair or replace the wiring harness for a 9 HARNESS BETWEEN INSTRUMENT CLUSTER AND possible short to ground. PARKING BRAKE SWITCH Inspect for short to ground in the No Retrieve the instrument cluster DTC using following circuit: the M-MDS (IDS).
Page 111 If there is a problem, check to make sure connectors, terminals and wiring harness are connected correctly and undamaged. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0403b2895800.html[1/7/13 9:31:43 AM]...
Page 112 NO.4 THERE IS A MALFUNCTION IN THE SYSTEM EVEN THOUGH ABS WARNING LIGHT, BRAKE SYSTEM WARNING LIGHT, TCS/DSC INDICA... < Previous Next > 2013 - CX-5 - Brakes NO.4 THERE IS A MALFUNCTION IN THE SYSTEM EVEN THOUGH ABS WARNING LIGHT, BRAKE SYSTEM WARNING LIGHT, TCS/DSC INDICATOR LIGHT AND TCS OFF INDICATOR LIGHT DO NOT ILLUMINATE [DYNAMIC STABILITY CONTROL (DSC)] There is a malfunction in the system even though ABS warning light, brake system warning...
Page 113 NO.4 THERE IS A MALFUNCTION IN THE SYSTEM EVEN THOUGH ABS WARNING LIGHT, BRAKE SYSTEM WARNING LIGHT, TCS/DSC INDICA... < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0403b2895900.html[1/7/13 9:31:48 AM]...
Page 114 NO.5 ABS OR TCS*1 OPERATES FREQUENTLY/TCS DOES NOT WORK CORRECTLY *1: DSC SYSTEM FUNCTION CONTAINS TRACTION CONTR... < Previous Next > 2013 - CX-5 - Brakes NO.5 ABS OR TCS*1 OPERATES FREQUENTLY/TCS DOES NOT WORK CORRECTLY *1: DSC SYSTEM FUNCTION CONTAINS TRACTION CONTROL FUNCTION, TCS/DSC INDICATOR LIGHT GOES ON AND OFF WHILE TCS OPERATES [DYNAMIC STABILITY CONTROL (DSC)] ABS or TCS operates frequently...
Page 115 If there is a problem, check to make sure connectors, terminals and wiring harness are connected correctly and undamaged. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0403b2896000.html[1/7/13 9:31:52 AM]...
Page 116 NO.6 DSC*2 OPERATES FREQUENTLY/DSC DOES NOT WORK CORRECTLY *2: TCS/DSC INDICATOR LIGHT GOES ON AND OFF WHILE DSC OPE... < Previous Next > 2013 - CX-5 - Brakes NO.6 DSC*2 OPERATES FREQUENTLY/DSC DOES NOT WORK CORRECTLY *2: TCS/DSC INDICATOR LIGHT GOES ON AND OFF WHILE DSC OPERATES [DYNAMIC STABILITY CONTROL (DSC)] operates frequently DSC does not work correctly...
Page 117 If there is a problem, check to make sure connectors, terminals and wiring harness are connected correctly and undamaged. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0403b2896100.html[1/7/13 9:31:57 AM]...
Page 118 Are DSC HU/CM and SAS control module after connect the suspected connector connectors connected securely? securely. (See DSC RELATED PARTS SENSOR INITIALIZATION PROCEDURE < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0403b2896200.html[1/7/13 9:32:02 AM]...
Page 119 NO.8 HILL LAUNCH ASSIST (HLA) OPERATES EVEN ON A DOWNHILL/HILL LAUNCH ASSIST (HLA) DOES NOT OPERATE ON A SLOPE [DYNAM... < Previous Next > 2013 - CX-5 - Brakes NO.8 HILL LAUNCH ASSIST (HLA) OPERATES EVEN ON A DOWNHILL/HILL LAUNCH ASSIST (HLA) DOES NOT OPERATE ON A SLOPE [DYNAMIC STABILITY CONTROL (DSC)] Hill launch assist (HLA) operates even on a downhill Hill launch assist (HLA) does not operate on a slope...
Page 120 NO.8 HILL LAUNCH ASSIST (HLA) OPERATES EVEN ON A DOWNHILL/HILL LAUNCH ASSIST (HLA) DOES NOT OPERATE ON A SLOPE [DYNAM... Communication error between DSC HU/CM and PCM Communication error between DSC HU/CM and instrument cluster Brake (foot brake/parking brake) drag Diagnostic procedure STEP INSPECTION...
Page 121 NO.8 HILL LAUNCH ASSIST (HLA) OPERATES EVEN ON A DOWNHILL/HILL LAUNCH ASSIST (HLA) DOES NOT OPERATE ON A SLOPE [DYNAM... Inspect the tire pressure and condition. No If the pressure is incorrect, adjust the tire pressure to the specification. Are tire pressure and condition normal? If the tires are worn, replace the tires.
Page 122 GEAR (Gear commanded signal: ATX) TCM (ATX) TR (Transaxle range sensor signal) INSTRUMENT CLUSTER P_BRAKE_SW (Parking brake signal) Are all PID values normal? < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0403b2896300.html[1/7/13 9:32:07 AM]...
Page 123 GENERAL PROCEDURES (BRAKE) < Previous Next > 2013 - CX-5 - Brakes GENERAL PROCEDURES (BRAKE) Wheel and Tire Installation 1. When installing the wheels and tires, tighten the wheel nuts in a criss-cross pattern to the following tightening torque. Tightening torque 108—147 N·m {12—14 Kgf·m, 80—108 ft·lbf} Brake Lines Disconnection 1.
Page 124 GENERAL PROCEDURES (BRAKE) connectors. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0] DSC Related Parts 1. Make sure that there are no DTCs in the DSC memory after working on DSC related parts. If there are any DTCs in the memory, clear them. (See ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)] DSC Related Part Sensor Initialization Procedure...
Page 125 GENERAL PROCEDURES (BRAKE) < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041000800100.html[1/7/13 9:32:13 AM]...
Page 126 CONVENTIONAL BRAKE SYSTEM LOCATION INDEX < Previous Next > 2013 - CX-5 - Brakes CONVENTIONAL BRAKE SYSTEM LOCATION INDEX Vehicle front side 1Vacuum line (See VACUUM LINE INSPECTION (See VACUUM HOSE REMOVAL/INSTALLATION 2Brake fluid (See BRAKE FLUID INSPECTION (See BRAKE FLUID AIR BLEEDING 3Master cylinder (See MASTER CYLINDER REMOVAL/INSTALLATION...
Page 127 CONVENTIONAL BRAKE SYSTEM LOCATION INDEX (See POWER BRAKE UNIT INSPECTION (See POWER BRAKE UNIT REMOVAL/INSTALLATION 5Brake switch (See BRAKE SWITCH INSPECTION 6Brake pedal (See BRAKE PEDAL INSPECTION (See BRAKE PEDAL REMOVAL/INSTALLATION 7Front brake (disc) (See FRONT BRAKE (DISC) INSPECTION (See FRONT BRAKE (DISC) REMOVAL/INSTALLATION (See DISC PAD (FRONT) REPLACEMENT...
Page 128 BRAKE HOSE (REAR) REMOVAL/INSTALLATION 2Rear brake (disc) (See REAR BRAKE (DISC) INSPECTION (See REAR BRAKE (DISC) REMOVAL/INSTALLATION (See DISC PAD (REAR) REPLACEMENT (See CALIPER (REAR) DISASSEMBLY/ASSEMBLY < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100800100.html[1/7/13 9:32:21 AM]...
Page 129 1. Verify that the brake fluid level in the brake fluid reserve tank is between the MAX and MIN marks. If the brake fluid level is below the MIN mark, add brake fluid. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100815200.html[1/7/13 9:32:26 AM]...
Page 130 BRAKE FLUID AIR BLEEDING < Previous Next > 2013 - CX-5 - Brakes BRAKE FLUID AIR BLEEDING CAUTION: Brake fluid will damage painted surfaces. Be careful not to spill any on painted surfaces. If it is spilled, wipe it off immediately. NOTE: Keep the fluid level in the brake fluid reserve tank at 3/4 full or more during the air bleeding.
Page 131 7. Perform air bleeding as described in the above procedures for all brake calipers. 8. Clean the brake calipers. 9. After air bleeding, inspect the following: Brake operation Fluid leakage Fluid level < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100815300.html[1/7/13 9:32:32 AM]...
Page 132 If there is any malfunction of the inner check valve, replace it together with the vacuum hose as a single unit. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100801500.html[1/7/13 9:32:37 AM]...
Page 133 2. Pinch open the clamp using pliers and disconnect the vacuum hose. 3. Remove the vacuum hose. 4. Install in the reverse order of removal. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100801600.html[1/7/13 9:32:43 AM]...
Page 134 BRAKE PEDAL INSPECTION < Previous Next > 2013 - CX-5 - Brakes BRAKE PEDAL INSPECTION Pedal Height Inspection 1. Measure the distance from the center of the upper surface of the pedal pad to the insulator and verify that it is as specified. If not within the specification, inspect the following items and repair or replace the applicable part if there is any malfunction.
Page 135 BRAKE PEDAL INSPECTION Pedal Play Inspection 1. Pump the pedal several times to release the vacuum in the power brake unit. 2. Gently depress the pedal by hand and measure the pedal play. If not within the specification, inspect the wear of the clevis pin. Replace it if there is any malfunction.
Page 136 BRAKE PEDAL INSPECTION < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100801100.html[1/7/13 9:32:49 AM]...
Page 137 BRAKE PEDAL REMOVAL/INSTALLATION < Previous Next > 2013 - CX-5 - Brakes BRAKE PEDAL REMOVAL/INSTALLATION CAUTION: The clearance between the brake switch and the brake pedal is automatically adjusted to the correct amount when the brake switch is inserted into the installation hole on the brake pedal and rotated to fix in place.
Page 138 BRAKE PEDAL REMOVAL/INSTALLATION 1Brake switch connector and wiring harness 2Brake switch (See Brake Switch Installation Note 3Spring pin 4Clevis pin 5Nut 6Nut 7Brake pedal (See Brake Pedal Removal Note 8Pedal pad http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100801200.html[1/7/13 9:32:56 AM]...
Page 139 2. With the brake pedal fully released, insert a new brake switch into the installation hole on the brake pedal. 3. Secure the brake switch by turning it counterclockwise 45°. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100801200.html[1/7/13 9:32:56 AM]...
Page 140 4. Verify that the continuity is as indicated in the table. If not as indicated in the table, replace the brake switch. (See BRAKE PEDAL REMOVAL/INSTALLATION < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100801900.html[1/7/13 9:33:02 AM]...
Page 141 MASTER CYLINDER REMOVAL/INSTALLATION < Previous Next > 2013 - CX-5 - Brakes MASTER CYLINDER REMOVAL/INSTALLATION 1. Remove the battery. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.0] 2. Remove in the order indicated in the table. 3. Install in the reverse order of removal. 4.
Page 142 1. Insert the clutch reserve hose to the master cylinder. 2. Pull the clutch reserve hose to verify that it does not come off, and reinsert it completely. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100801300.html[1/7/13 9:33:09 AM]...
Page 143 2. Inspect for continuity according to fluid level between the brake fluid level sensor terminals. If not as indicated in the table, replace the reserve tank. (See MASTER CYLINDER REMOVAL/INSTALLATION < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100801400.html[1/7/13 9:33:15 AM]...
Page 144 POWER BRAKE UNIT INSPECTION < Previous Next > 2013 - CX-5 - Brakes POWER BRAKE UNIT INSPECTION NOTE: The following inspection methods are simple inspection methods to judge the function of the power brake unit. If there is any malfunction in the power brake unit, replace the power brake unit as a single unit.
Page 145 POWER BRAKE UNIT INSPECTION Using SST NOTE: When performing the inspection using the SST, inspect the brake pipe on the left or right front wheel. The following procedure and figures show the inspection for the brake pipe on the left front wheel.
Page 146 POWER BRAKE UNIT INSPECTION 7. Install the SST to the brake pipe as shown in the figure. 8. Bleed the brake line and the SSTs of air. Bleed the air form the SSTs using bleeder screw A. 9. Install the pedal force gauge to the brake pedal. 10.
Page 147 1. After the inspection, remove the SSTs, install the brake hose, clamp, and brake pipe to the original positions, and then bleed the air from the brake line. (See BRAKE HOSE (FRONT) .) (See REMOVAL/INSTALLATION BRAKE FLUID AIR BLEEDING < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100801700.html[1/7/13 9:33:23 AM]...
Page 148 POWER BRAKE UNIT REMOVAL/INSTALLATION < Previous Next > 2013 - CX-5 - Brakes POWER BRAKE UNIT REMOVAL/INSTALLATION CAUTION: Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the switch with a new one when replacing the power brake unit or performing any procedure that changes the pedal stroke. 1.
Page 149 POWER BRAKE UNIT REMOVAL/INSTALLATION 2Snap pin 3Clevis pin 4Nut 5Power brake unit 6Gasket < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100801800.html[1/7/13 9:33:30 AM]...
Page 150 VACUUM PUMP INSPECTION < Previous Next > 2013 - CX-5 - Brakes VACUUM PUMP INSPECTION 1. Pinch open the clamp using pliers and disconnect the vacuum hose from the vacuum pump. (See VACUUM HOSE REMOVAL/INSTALLATION 2. Install the vacuum gauge as shown in the figure, then check the vacuum. 3.
Page 151 VACUUM PUMP INSPECTION 4. Install in the reverse order of the removal. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100811000.html[1/7/13 9:33:35 AM]...
Page 152 VACUUM PUMP REMOVAL/INSTALLATION < Previous Next > 2013 - CX-5 - Brakes VACUUM PUMP REMOVAL/INSTALLATION 1. Remove the plug hole plate. (See PLUG HOLE PLATE REMOVAL/INSTALLATION [SKYACTIV-G 2.0] 2. Remove the battery. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.0] 3. Set the PCM wiring harness out of the way. 4.
Page 153 2. Degrease the O-ring installation groove and installation surface. 3. Install the new O-ring to the vacuum pump. 4. Install the vacuum pump. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100803600.html[1/7/13 9:33:42 AM]...
Page 154 FRONT BRAKE (DISC) INSPECTION < Previous Next > 2013 - CX-5 - Brakes FRONT BRAKE (DISC) INSPECTION Brake Judder Repair Hints Description 1. Brake judder concern has the following 3 characteristics: Steering wheel vibration 1. The steering wheel vibrates in the rotation direction. This characteristic is most noticeable when applying brakes at a vehicle speed of 100—140 km/h {62.2—86.9 mph}.
Page 155 FRONT BRAKE (DISC) INSPECTION Lateral runout inspection 1. To secure the disc plate and the hub, insert the washer (thickness 10 mm {0.39 in}, inner diameter more than 12 mm {0.47 in}) between each hub bolt and the hub nut, then tighten all the hub nuts. NOTE: The component parts of the SST (49 B017 001 or 49 G019 003) can be used as a suitable washer.
Page 156 FRONT BRAKE (DISC) INSPECTION 3. Rotate the disc plate one time and measure the runout. Front disc plate runout limit 0.04 mm {0.002 in} Thickness variation inspection 1. Clean the disc plate-to-pad friction surface using a brake cleaner. 2. Measure the points indicated in the illustration using a caliper (micrometer). 3.
Page 157 2.0 mm {0.079 in} min. 4. Replace the pads as a set (right and left wheels) if either one is at or less than the minimum thickness. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100800800.html[1/7/13 9:33:51 AM]...
Page 158 FRONT BRAKE (DISC) REMOVAL/INSTALLATION < Previous Next > 2013 - CX-5 - Brakes FRONT BRAKE (DISC) REMOVAL/INSTALLATION 1. Remove in the order indicated in the table. 2. Install in the reverse order of removal. 3. After installation, add brake fluid, bleed the air, and inspect for fluid leakage. (See BRAKE FLUID AIR BLEEDING 4.
Page 159 1. Clean the exposed area of the piston. 2. Push the piston in using the commercially available disc brake expand tool. 3. Install the disc pads to the mounting support. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100800900.html[1/7/13 9:34:00 AM]...
Page 160 DISC PAD (FRONT) REPLACEMENT < Previous Next > 2013 - CX-5 - Brakes DISC PAD (FRONT) REPLACEMENT 1. Remove in the order indicated in the table. 2. Install in the reverse order of removal. 3. After installation, depress the brake pedal a few times, rotate the wheel by hand, and verify that the brake does not drag.
Page 161 1. Clean the exposed area of the piston. 2. Push the piston in using the commercially available disc brake expand tool. 3. Install the disc pads to the mounting support. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100800700.html[1/7/13 9:34:07 AM]...
Page 162 CALIPER (FRONT) DISASSEMBLY/ASSEMBLY < Previous Next > 2013 - CX-5 - Brakes CALIPER (FRONT) DISASSEMBLY/ASSEMBLY 1. Disassemble in the order indicated in the table. 1Bleeder cap 2Bleeder screw 3Piston (See Piston Disassembly Note 4Dust seal http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100801000.html[1/7/13 9:34:14 AM]...
Page 163 1. Insert a piece of wood in the caliper as shown in the figure and blow compressed air through the hole to remove the piston from the caliper body. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100801000.html[1/7/13 9:34:14 AM]...
Page 164 BRAKE HOSE (FRONT) REMOVAL/INSTALLATION < Previous Next > 2013 - CX-5 - Brakes BRAKE HOSE (FRONT) REMOVAL/INSTALLATION 1. Remove in the order indicated in the table. 2. Install in the reverse order of removal. 3. After installation, add brake fluid, bleed the air, and inspect for fluid leakage. (See BRAKE FLUID AIR BLEEDING 1Brake pipe...
Page 165 BRAKE HOSE (FRONT) REMOVAL/INSTALLATION 3Bolt 4Brake hose < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100190300.html[1/7/13 9:34:21 AM]...
Page 166 REAR BRAKE (DISC) INSPECTION < Previous Next > 2013 - CX-5 - Brakes REAR BRAKE (DISC) INSPECTION Brake Judder Repair Hints Description 1. Brake judder concern has the following 3 characteristics: Steering wheel vibration 1. The steering wheel vibrates in the rotation direction. This characteristic is most noticeable when applying brakes at a vehicle speed of 100—140 km/h {62.2—86.9 mph}.
Page 167 REAR BRAKE (DISC) INSPECTION Lateral runout inspection 1. To secure the disc plate and the hub, insert the washer (thickness 10 mm {0.39 in}, inner diameter more than 12 mm {0.47 in}) between each hub bolt and the hub nut, then tighten all the hub nuts. NOTE: The component parts of the SST (49 B017 001 or 49 G019 003) can be used as a suitable washer.
Page 168 REAR BRAKE (DISC) INSPECTION 3. Rotate the disc plate one time and measure the runout. Rear disc plate runout limit 0.1 mm {0.004 in} Thickness variation inspection 1. Clean the disc plate-to-pad friction surface using a brake cleaner. 2. Measure the points indicated in the illustration using a caliper (micrometer). 3.
Page 169 2.0 mm {0.079 in} min. 4. Replace the pads as a set (right and left wheels) if either one is at or less than the minimum thickness. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100800400.html[1/7/13 9:34:29 AM]...
Page 170 REAR BRAKE (DISC) REMOVAL/INSTALLATION < Previous Next > 2013 - CX-5 - Brakes REAR BRAKE (DISC) REMOVAL/INSTALLATION 1. Loosen the adjusting nut. (See PARKING BRAKE LEVER ADJUSTMENT 2. Remove in the order indicated in the table. 3. Install in the reverse order of removal. 4.
Page 171 REAR BRAKE (DISC) REMOVAL/INSTALLATION 1 Rear parking brake cable (See Rear Parking Brake Cable Installation Note 2 Bolt 3 Brake hose 4 Bolt Caliper (See Caliper Installation Note 6 Disc pad 7 Shim 8 Guide plate 9 Bolt 10Mounting support 11Slide pin 12Bushing 13Dust boot...
Page 172 1. Install the rear parking brake cable to the rear caliper. 2. Verify that the outer end tabs of the rear parking brake cable is securely engaged with the bracket. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100800500.html[1/7/13 9:34:39 AM]...
Page 173 DISC PAD (REAR) REPLACEMENT < Previous Next > 2013 - CX-5 - Brakes DISC PAD (REAR) REPLACEMENT 1. Remove in the order indicated in the table. 2. Install in the reverse order of removal. 3. After installation, pump the brake pedal a few times and inspect the following: The disc pad projection is securely installed to the piston groove Parking brake lever stroke Brake drag...
Page 174 DISC PAD (REAR) REPLACEMENT (See REAR BRAKE (DISC) REMOVAL/INSTALLATION 3Disc pad 4Shim 5Guide plate < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100800300.html[1/7/13 9:34:47 AM]...
Page 175 CALIPER (REAR) DISASSEMBLY/ASSEMBLY < Previous Next > 2013 - CX-5 - Brakes CALIPER (REAR) DISASSEMBLY/ASSEMBLY 1. Disassemble in the order indicated in the table. 1Bleeder cap 2Bleeder screw 3Piston (See Piston Disassembly Note (See Dust Seal, Piston Assembly Note http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100800600.html[1/7/13 9:34:55 AM]...
Page 176 CALIPER (REAR) DISASSEMBLY/ASSEMBLY 4Dust seal (See Dust Seal, Piston Assembly Note 5Piston seal 6Caliper body 2. Assemble in the reverse order of removal. Piston Disassembly Note 1. Rotate the piston counter-clockwise using the SST, remove the piston from the caliper body. Dust Seal, Piston Assembly Note 1.
Page 177 3. Rotate the piston clockwise using the SST slowly and push the piston inwards completely. 4. Verify that the dust seal is installed into the groove of the piston securely. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100800600.html[1/7/13 9:34:55 AM]...
Page 178 BRAKE HOSE (REAR) REMOVAL/INSTALLATION < Previous Next > 2013 - CX-5 - Brakes BRAKE HOSE (REAR) REMOVAL/INSTALLATION 1. Remove in the order indicated in the table. 2. Install in the reverse order of removal. 3. After installation, add brake fluid, bleed the air, and inspect for fluid leakage. (See BRAKE FLUID AIR BLEEDING http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100190400.html[1/7/13 9:35:03 AM]...
Page 179 BRAKE HOSE (REAR) REMOVAL/INSTALLATION 1Brake pipe 2Clip 3Bolt 4Brake hose http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100190400.html[1/7/13 9:35:03 AM]...
Page 180 BRAKE HOSE (REAR) REMOVAL/INSTALLATION < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041100190400.html[1/7/13 9:35:03 AM]...
Page 181 PARKING BRAKE SYSTEM LOCATION INDEX < Previous Next > 2013 - CX-5 - Brakes PARKING BRAKE SYSTEM LOCATION INDEX 1Parking brake lever (See PARKING BRAKE LEVER INSPECTION (See PARKING BRAKE LEVER ADJUSTMENT (See PARKING BRAKE LEVER REMOVAL/INSTALLATION 2Parking brake switch (See PARKING BRAKE SWITCH INSPECTION 3Front parking brake cable...
Page 182 PARKING BRAKE SYSTEM LOCATION INDEX 4Rear parking brake cable (See REAR PARKING BRAKE CABLE REMOVAL/INSTALLATION < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041200800100.html[1/7/13 9:35:09 AM]...
Page 183 If not within the specification, adjust the parking brake lever. Parking brake lever stroke when pulled at 98 N {10 kgf, 22 lbf} 2—3 notches < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041200800900.html[1/7/13 9:35:15 AM]...
Page 184 4. After adjustment, pull the parking brake lever one notch and verify that the parking brake warning light illuminates. 5. Verify that the rear brakes do not drag. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041200801500.html[1/7/13 9:35:20 AM]...
Page 185 PARKING BRAKE LEVER REMOVAL/INSTALLATION < Previous Next > 2013 - CX-5 - Brakes PARKING BRAKE LEVER REMOVAL/INSTALLATION 1. Remove the front console box. (See FRONT CONSOLE BOX REMOVAL/INSTALLATION 2. Remove the shift lever knob. (MTX) (See MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION [C66M-R] 3.
Page 186 PARKING BRAKE LEVER REMOVAL/INSTALLATION 1Parking brake switch connector 2Adjusting nut 3Bolt 4Parking brake lever 5Parking brake switch < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041200801600.html[1/7/13 9:35:26 AM]...
Page 187 FRONT PARKING BRAKE CABLE REMOVAL/INSTALLATION < Previous Next > 2013 - CX-5 - Brakes FRONT PARKING BRAKE CABLE REMOVAL/INSTALLATION 1. Remove the front console box. (See FRONT CONSOLE BOX REMOVAL/INSTALLATION 2. Remove the shift lever knob. (MTX) (See MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION [C66M-R] 3.
Page 188 FRONT PARKING BRAKE CABLE REMOVAL/INSTALLATION 1Adjusting nut 2Front parking brake cable < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041200801200.html[1/7/13 9:35:33 AM]...
Page 189 REAR PARKING BRAKE CABLE REMOVAL/INSTALLATION < Previous Next > 2013 - CX-5 - Brakes REAR PARKING BRAKE CABLE REMOVAL/INSTALLATION 1. Remove the front console box. (See FRONT CONSOLE BOX REMOVAL/INSTALLATION 2. Remove the shift lever knob. (MTX) (See MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION [C66M-R] 3.
Page 190 1. Install the rear parking brake cable to the rear caliper. 2. Verify that the outer end tabs of the rear parking brake cable is securely engaged with the bracket. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041200801300.html[1/7/13 9:35:40 AM]...
Page 191 2. Verify that the continuity is as indicated in the table. If not as indicated in the table, replace the parking brake switch. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041200800700.html[1/7/13 9:35:45 AM]...
Page 192 DYNAMIC STABILITY CONTROL LOCATION INDEX < Previous Next > 2013 - CX-5 - Brakes DYNAMIC STABILITY CONTROL LOCATION INDEX Vehicle front side 1DSC HU/CM (See DSC HU/CM REMOVAL/INSTALLATION (See DSC RELATED PARTS SENSOR INITIALIZATION PROCEDURE (See DSC HU/CM INSPECTION 2Brake fluid pressure sensor (built-into DSC HU/CM) (See BRAKE FLUID PRESSURE SENSOR INSPECTION (See...
Page 193 1Rear ABS wheel-speed sensor (See REAR ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION (See REAR ABS WHEEL-SPEED SENSOR INSPECTION [2WD] (See REAR ABS WHEEL-SPEED SENSOR INSPECTION [AWD] < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041500800500.html[1/7/13 9:35:53 AM]...
Page 194 DSC SYSTEM WIRING DIAGRAM < Previous Next > 2013 - CX-5 - Brakes DSC SYSTEM WIRING DIAGRAM http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041500800600.html[1/7/13 9:36:01 AM]...
Page 195 DSC SYSTEM WIRING DIAGRAM < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041500800600.html[1/7/13 9:36:01 AM]...
Page 196 DSC HU/CM REMOVAL/INSTALLATION < Previous Next > 2013 - CX-5 - Brakes DSC HU/CM REMOVAL/INSTALLATION WARNING: If the DSC HU/CM configuration is not completed, it could result in an unexpected accident due to the DSC being inoperative. If the DSC HU/CM is replaced, always use the automatic configuration function so that the DSC operation conditions are correct.
Page 197 DSC HU/CM REMOVAL/INSTALLATION c. Switch the ignition ON (engine off) and wait for 3 s or more. d. The automatic configuration procedure is completed. 7. Perform the DSC related parts sensor initialization procedure. (See DSC RELATED PARTS SENSOR INITIALIZATION PROCEDURE 8.
Page 198 DSC HU/CM REMOVAL/INSTALLATION 2Brake pipe (See Brake Pipe Removal Note (See Brake Pipe Installation Note 3Nut 4Bolt 5DSC HU/CM component 6Bolt 7DSC HU/CM 8Bracket DSC HU/CM Connector Removal Note 1. Pull the lock lever down in the direction of the arrow while pressing the tab of the connector cover. 2.
Page 199 DSC HU/CM REMOVAL/INSTALLATION 2. Apply protective tape to the connector to prevent brake fluid from entering. 3. Disconnect the brake pipes. Brake Pipe Installation Note 1. Align the marks made before removal and install the brake pipe to the DSC HU/CM and brake pipe joint referring to the figure.
Page 200 DSC HU/CM REMOVAL/INSTALLATION 2. After connecting the connector, verify that the connector cover is completely pushed in. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041500801000.html[1/7/13 9:36:09 AM]...
Page 201 7. Perform the procedure according to the directions on the screen. 8. Drive the vehicle. 9. After 5 min or more of driving, verify that the DSC system is normal. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041500870200.html[1/7/13 9:36:14 AM]...
Page 202 DSC HU/CM INSPECTION < Previous Next > 2013 - CX-5 - Brakes DSC HU/CM INSPECTION 1. Disconnect the DSC HU/CM connector. (See DSC HU/CM REMOVAL/INSTALLATION 2. Connect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0] 3. Attach the tester lead to the DSC HU/CM wiring harness-side connector and inspect voltage, continuity, or resistance according to the standard (reference) on the table.
Page 203 DSC HU/CM INSPECTION supply Under any Wiring harness Battery Voltage condition (B—battery) (motor operation) Wiring harness RF ABS C—RF ABS wheel- (C—RF ABS RF wheel- Continuity wheel-speed Continuity speed sensor wheel-speed speed (-) detected sensor terminal B sensor terminal — —...
Page 204 DSC HU/CM INSPECTION module DTC inspection. Ignition switched ON (engine off). Power Wiring harness Ignition supply Voltage (Q—ignition switch (system) switch) Switch the ignition 1 V or to off. less — — — — — — This terminal is used for communication and cannot be used for SAS control CAN2_H malfunction determination during terminal voltage inspection.
Page 205 (-) sensor terminal B sensor terminal — — — — — — Wiring harness Continuity Ground Ground point ContinuityAL—ground point (AL—ground detected point) < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041500801100.html[1/7/13 9:36:20 AM]...
Page 206 3. Install in the reverse order of removal. 4. After installation, verify that there is no twisting in the front ABS wheel-speed sensor. 1Connector 2Bolt 3Front ABS wheel-speed sensor < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041500800300.html[1/7/13 9:36:28 AM]...
Page 207 FRONT ABS WHEEL-SPEED SENSOR INSPECTION < Previous Next > 2013 - CX-5 - Brakes FRONT ABS WHEEL-SPEED SENSOR INSPECTION Sensor Output Value Inspection CAUTION: Resistance inspection using other testers may cause damage to the ABS wheel-speed sensor internal circuit. Be sure to use the M-MDS to inspect the ABS wheel-speed sensor. 1.
Page 208 FRONT ABS WHEEL-SPEED SENSOR INSPECTION 2. Remove the wheel hub and steering knuckle as a single unit. (See WHEEL HUB, STEERING KNUCKLE REMOVAL/INSTALLATION 3. Install the ABS wheel-speed sensor to the removed wheel hub, steering knuckle component, and tighten to the specified torque. Tightening torque 8—10 N·m {82—101 kgf·cm, 71—88 in·lbf} Clearance Inspection...
Page 209 FRONT ABS WHEEL-SPEED SENSOR INSPECTION If not within the specification, verify the following items and repair or replace if necessary. Is there deformation or damage to the ABS sensor rotor? Is there deformation or damage to the ABS wheel speed sensor? Is there foreign material adhering? Clearance...
Page 210 FRONT ABS WHEEL-SPEED SENSOR INSPECTION < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041500800400.html[1/7/13 9:36:35 AM]...
Page 211 REAR ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION < Previous Next > 2013 - CX-5 - Brakes REAR ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION 1. Remove the trunk board. (See TRUNK BOARD REMOVAL/INSTALLATION 2. Remove the trunk end trim. (See TRUNK END TRIM REMOVAL/INSTALLATION 3. Remove the rear scuff plate. (See REAR SCUFF PLATE REMOVAL/INSTALLATION 4.
Page 212 Rear ABS Wheel-speed Sensor Removal Note Rear ABS Wheel-speed Sensor Removal Note 1. Pull aside the mudguard and remove the rear ABS wheel-speed sensor. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041500800100.html[1/7/13 9:36:44 AM]...
Page 213 REAR ABS WHEEL-SPEED SENSOR INSPECTION [2WD] < Previous Next > 2013 - CX-5 - Brakes REAR ABS WHEEL-SPEED SENSOR INSPECTION [2WD] Installation Visual Inspection 1. Inspect the following items: If there is any malfunction, replace the applicable part. a. Excessive play of the ABS wheel-speed sensor b.
Page 214 5. Verify that the display of the M-MDS shows the same value as the speedometer. If there is any malfunction, replace the ABS wheel-speed sensor. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0415008002a1.html[1/7/13 9:36:49 AM]...
Page 215 REAR ABS WHEEL-SPEED SENSOR INSPECTION [AWD] < Previous Next > 2013 - CX-5 - Brakes REAR ABS WHEEL-SPEED SENSOR INSPECTION [AWD] Installation Visual Inspection 1. Inspect the following items: If there is any malfunction, replace the applicable part. a. Excessive play of the ABS wheel-speed sensor b.
Page 216 5. Verify that the display of the M-MDS shows the same value as the speedometer. If there is any malfunction, replace the ABS wheel-speed sensor. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id0415008002a7.html[1/7/13 9:36:54 AM]...
Page 217 BRAKE FLUID PRESSURE SENSOR INSPECTION < Previous Next > 2013 - CX-5 - Brakes BRAKE FLUID PRESSURE SENSOR INSPECTION 1. Switch the ignition to off. 2. Remove the clips. 3. Set the splash shield out of the way. 4. Disconnect the brake pipe from the LF brake hose. 5.
Page 218 14. After the inspection, remove the SSTs, install the brake hose, clamp, and brake pipe to the original positions, and then bleed the air from the brake line. (See BRAKE HOSE (FRONT) .) (See REMOVAL/INSTALLATION BRAKE FLUID AIR BLEEDING < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041500801500.html[1/7/13 9:37:01 AM]...
Page 219 Refer to SWITCH PANEL REMOVAL/INSTALLATION to remove the cluster switch. 1. Remove the cluster switch from the switch panel. (See SWITCH PANEL REMOVAL/INSTALLATION 2. Install in the reverse order of removal. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041500803000.html[1/7/13 9:37:06 AM]...
Page 220 3. Apply battery voltage to TCS OFF switch terminal J, and connect terminal I to ground. 4. Verify that the LED illuminates. If there is any malfunction, replace the TCS OFF switch. < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id041500803100.html[1/7/13 9:37:12 AM]...
Page 221 BRAKES TECHNICAL DATA < Previous Next > 2013 - CX-5 - Brakes BRAKES TECHNICAL DATA Item Specification SAE J1703 or FMVSS116 Brake fluid type DOT-3 Brake pedal height (reference value) 136 mm {5.35 in} Brake pedal play 3—5 mm {0.12—0.19 in} Brake pedal-to-floor clearance (Brake pedal when depressed at 147 N {15.0 95 mm {3.7 in} or more kgf, 33.0 lbf})
Page 222 Vacuum pump maximum vacuum specification (reference value) Measurement condition Specification While idling (no time designation) 93.3 kPa {700 mmHg, 27.6 inHg} or more < Previous Next > Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id045000800100.html[1/7/13 9:37:16 AM]...
Page 223 (Part of gauge 49 U043 (Part of 49 0A0A) U043 0A0A) 49 U043 49 U043 0A0A Hose — pressure (Part of 49 gauge set U043 0A0A) < Previous Back to Top © 2012 Mazda North American Operations, U.S.A. http://am.mazdaserviceinfo.com/emazda/dealersystem/service/esi/en_us/SM/2013/CX5/mv/books/mvw04/html/id046000800100.html[1/7/13 9:37:23 AM]...

Mazda CX-5 2013 Workshop Manual

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