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AIRLESSCO Sure Stripe 3300 Service & Operation Manual

Airless line striper
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SURE STRIPE 3300
SURE STRIPE 3300
AIRLESS LINE STRIPER
AIRLESS LINE STRIPER
SERVICE/OPERATION MANUAL
SERVICE/OPERATION MANUAL
Manufactured by: AIRLESSCO BY DUROTECH CO. P.O. Box 8006, Moorpark, CA 93020-8006 Ship to: 5397 Commerce
Ave., Moorp ark, CA 93021
Tel: 805-523-0211 Fax: 805-523-1063
Form No. 001-436 January 19, 2004

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Summary of Contents for AIRLESSCO Sure Stripe 3300

  • Page 1 AIRLESS LINE STRIPER AIRLESS LINE STRIPER SERVICE/OPERATION MANUAL SERVICE/OPERATION MANUAL Manufactured by: AIRLESSCO BY DUROTECH CO. P.O. Box 8006, Moorpark, CA 93020-8006 Ship to: 5397 Commerce Ave., Moorp ark, CA 93021 Tel: 805-523-0211 Fax: 805-523-1063 Form No. 001-436 January 19, 2004...
  • Page 2 Copyright © 2004, Airlessco by Durotech, All rights reserved. All specifications are subject to change without notice.

  • Page 3: Table Of Contents

    Frame Assembly Pressure Relief Procedure Swivel Wheel Assembly Suction Assembly Repairs/Maintenance Instructions Line Striping Operation Airlessco 007X & XL Gun Repairs Spray Gun Techniques Spray Gun Operations Line Striping Tip Charts Troubleshooting Low Spray Pressure Test Inspection & Replacement of...

  • Page 4: Sure Stripe 3300 Specifications

    Pressure Relief Procedure on Page 11 and understand all warnings on pages 2,3,4 & 5. All Service Procedures to be performed by an Authorized Airlessco Service Center ONLY. NO MODIFICATIONS or alterations of any Airlessco Equipment or part is allowed.

  • Page 5: Safety Warnings

    SAFETY WARNINGS HIGH PRESSURE SPRAY CAN CAUSE EXTREMELY SERIOUS INJURY. OBSERVE ALL WARNINGS. THIS SPRAYER IS FOR PROFESSIONAL USE ONLY. INJECTION HAZARD Fluids under high pressure from spray or leaks can penetrate the skin and cause extremely serious injury, including the need for amputation. •...
  • Page 6 SAFETY WARNINGS TOXIC FLUID HAZARD Hazardous fluid or toxic fumes can cause serious injury or death if splashed in eyes or on skin, inhaled or swallowed. Know the hazards of the fluid you are using. S tore & dispose of hazardous fluids according to manufacturer , local, state & national guidelines.
  • Page 7 SAFETY WARNINGS GROUNDING Ground the sprayer and other components in the system to reduce the risk of static sparking, fire or explosion which can result in serious bodily injury and property damage. Always ground all of these components: • Sprayer: Connect a ground wire and clamp (supplied) to a true earth ground. •...
  • Page 8 SAFETY WARNINGS FLUSHING Reduce the risk of injection injury , static sparking or splashing by following the specific cleaning procedure on page 7. ALWAYS follow the PRESSURE RELIEF PROCEDURE on page 1 1. • ALWAYS remove the spray tip before flushing. Hold a metal part of the gun firmly to the side of a metal pail and •...

  • Page 9: Flushing

    Read prior to using your sprayer 1. New Sprayer Your Airlessco unit was factory tested in an antifreeze solution which was left in the pump. Before using oil-base paint, flush with mineral spirits only. Before using water-base paint flush with soapy water, then do a clean water flush.

  • Page 10: How To Flush

    HOW TO FLUSH FIGURE 1 FIGURE 3 REMOVE SPRAY Choke Lever FIGURE 2 Fuel Valve Throttle Lever CONTROL VALVE FIGURE 4 MAINTAIN FIRM METAL TO METAL CONTACT BETWEEN GUN AND CONTAINER 1. Be sure the gun safety latch is engaged and there is no spray tip in the gun.

  • Page 11: Setting Up

    SETTING UP 2. Install the gun arm assembly. 1. Attach handle assembly. Refer to Figure 6. Refer to Figure 5. Complete steps a - d for both sides of the handle. a. Choose which side of the frame to mount the a.

  • Page 12: Starting Up

    STARTING UP 1. Learn how to operate the control valve. FIG. 6 The control valve sets the prime or pressure position as well as the spraying pressure. When the valve is fully counter-clockwise the unit is in the prime position. As the control valve is turned clockwise, the unit’...
  • Page 13 STARTING UP 6. Cleaning a Clogged Tip. Thinner will dissolve the build up of paint on the outside of the tip, tip guard and gun much more effectively than if the paint dries out completely . Always follow the Pressure Relief Procedure before performing any service or maintenance procedure.

  • Page 14: Pressure Relief Procedure

    Step 5. If you suspect that pressure hasn't been relieved due to damaged prime/pressure relief valve or other reason, engage gun safety latch and take your sprayer to an authorized Airlessco Service Center for service. *Always follow recommended pressure & operating instructions.

  • Page 15: Line Striping Operation

    LINE STRIPING OPERATION 4. Cable Tension Adjustment 1. Choose handle location Once the handle and gun arm assemblies are set up to The choices are, installing the handle opposite the preferred positions, pressurize the unit and trigger of the single wheel assembly (standard set up) each gun to ensure that they activate and release or placing the handle directly over the single correctly.
  • Page 16 007X & 007XL SPRAY GUNS SPRAY GUN PARTS LIST Item No. Part No. Description Item No. Part No. Description Rev-Guard 561-001 120-021 Rev-Tip 560-xxx Washer 120-056 Rev-Tip Seal-metal 561-025 Safety Latch or Trigger Lock 120-048 Rev-Tip Seal-O-ring 561-026 Wave Washer 120-055 Screw (3) 120-023...

  • Page 17: Airlessco 007X & Xl Gun Repairs

    007X & 007XL SPRAY GUN REPLACING THE VALVE SPRING UNIT (9) Attach spray gun to hose and tighten fittings securely. Set the gun safety latch.(Also may be called gun safety lock) The gun safety latch should always be set when the KIT#3-007 gun is not being triggered.

  • Page 18: Spray Gun Techniques

    SPRAY TECHNIQUE - REGULAR AIRLESS SPRAYING Good Spray Gun Technique is at the core of any If you are not familiar with spraying techniques, spray paint operation. Operator skill and efficiency we recommend that you study this section of your is as important as good equipment and good paint.
  • Page 19 SPRAY TECHNIQUE - REGULAR AIRLESS SPRAYING It is important to "trigger" the gun after gun movement Spray with uniform strokes from left to right and (arm movement) has started and release trigger (shut from right to left, holding stroke speed, distance, gun off) before gun movement ends.

  • Page 20: Spray Gun Operations

    AIRLESS SPRAY GUN OPERATION DEFECTS CAUSE CORRECTION Coarse spray Low pressure Increase the pressure. Excessive fogging High pressure Reduce the pressure to satisfactory (overspray) pattern distribution. Material too thin Use less thinner. Pattern too wide Spray angle too large Use smaller spray angle tip. Pattern too narrow Spray angle too small Use larger spray angle tip.

  • Page 21: Line Striping Tip Charts

    LINE STRIPING TIP CHART NOTE: Striping Tips should not be used for regular spraying. Rev-Tip™ for Striping Part Number 562-xxxST TIP IDENTIFICATION: • 1st 3-digits identifies it as a REV-TIP™ for airless line striping (Part Number 562-xxxST). • 4th digit is the fan width - the number is half the fan width, e.g., 5 means a 10' fan. •...

  • Page 22: Troubleshooting

    Control Valve Paint leaks through bleeding Replace diaphragm assembly hole in casting If none of the above improved Take unit to an Authorized Airlessco spraying: Service Center Control or discharge valve worn Conduct Low Spray Pressure Test Unit primes, pressure...

  • Page 23: Low Spray Pressure Test

    LOW SPRAY PRESSURE TEST STEP 1: CHECK CONTROL VALVE, using 50' flexible hose and pressure gauge. Prime pump at full speed of engine Adjust maximum pressure Change speed to idle or turn off engine PRESSURE DROPS 1000-1500 PRESSURE DROPS AND STOPS DROPPING OR SLOWS IMMEDIATELY TO "0"...

  • Page 24: Inspection & Replacement Of

    INSPECTION AND REPLACEMENT OF CONTROL HEAD See Figure 10 Inspect the control head components in accordance with the procedures for inspecting the dis- charge, suction and control valves. See page 20-21. Disconnect suction, prime and gun hoses. See page 28. Remove the four bolts (item 16) and the control head.

  • Page 25: Inspection & Replacement Of

    INSPECTION AND REPLACEMENT OF CONTROL VALVE, BALL AND SEAT See Figure 10. Use a wrench to unscrew the control valve (item 14) with ring seal (item 17). Make sure that the control valve knob turns freely and that its stem is not worn unevenly , mush- roomed or otherwise damaged.

  • Page 26: Inspection & Replacement Of

    INSPECTION AND REPLACEMENT OF DISCHARGE VALVE See Figure 10 Unscrew discharge valve ball stop (item 10), with spring (item 15) & ring seal (item 17) attached. Inspect ball stop stem for uneven wear , rough surface or other damage. Remove discharge ball (item 13). Inspect for any cut, scratches, chips, rust or other damage. Use a 7/16”...

  • Page 27: Replacement Of Oil Seal

    REPLACEMENT OF OIL SEAL See Figure 11. 1. With the Control Head removed, remove the four bolts (item 8), O-ring (item 10) and front plate (item 9), then drain the oil out of the bearing housing. 2. If the oil is contaminated, flush the bearing housing and assembly by pouring mineral spirits into the diaphragm hole and allowing it to drain out of the front of the bearing housing.

  • Page 28: Pump Head Assembly

    PUMP HEAD ASSEMBLY - 115-101 FIGURE 10 ITEM NO. PART NO. DESCRIPTION ITEM NO. PART NO. DESCRIPTION 115-101 Pump Head- Ass'y 115-007 Discharge Valve Ball Stop 115-102 Pump Head 115-016 Control Valve Seat 115-105 Suction Seat Ass'y 115-017 Control Ball 7/32" Dia. 145-006 Seal Washer 115-050...

  • Page 29: Bearing House & Diaphragm

    BEARING HOUSE & DIAPHRAGM ASS'Y FIGURE 11 ITEM NO. PART NO. DESCRIPTION ITEM NO. PART NO. DESCRIPTION 115-022 Suction Ball 112-007 Front Plate 115-025 Spring 112-021 O-Ring 114-010 Suction Ball Stop 112-052 Nylon Plug 114-001 Diaphragm 112-013 O-Ring (includes 2-3) 112-024 Snap Ring 139-070...

  • Page 30: Handle Assembly Attachment

    HANDLE ASSEMBLY ATTACHMENT FIGURE 12 FIGURE 12 PARTS LIST ITEM NO. PART NO. DESCRIPTION 305-108 Plate 305-051M Clamp 100-370 Screw 139-339 Frame 139-356 Handle GUN ARM ASSEMBLY ATTACHMENT FIGURE 13 FIGURE 13 PARTS LIST ITEM NO. PART NO. DESCRIPTION Plate 305-108 Clamp 305-051M...

  • Page 31: Gun Assembly

    GUN ASSEMBLY - PN 305-167-99 FIGURE 14 (1) 136-218 (1) 100-177 (1) 120-000XL (1) 120-008 (1) 032-028-55 (1) 305-150 (1) 032-012 561-029 (1) 561-002 PART # DESCRIPTION PART # DESCRIPTION 032-012 Gun Adapter 136-218 Cable Guide 032-028-55 Swivel Assembly 305-150 Gun Holder Assembly 100-177 90 Degree 1/4"...

  • Page 32: Gun Holder Assembly

    GUN HOLDER ASSEMBLY (305 - 150) FIGURE 16 ITEM ITEM ITEM ITEM PART NO. DESCRIPTION PART NO. DESCRIPTION PART NO. DESCRIPTION PART NO. DESCRIPTION 305-142 Lever Assembly 305-159 Sleeve Bearing (2) 100-342 305-077-99 Cable Assembly - Gun 305-160 Shoulder Screw 305-089 Cable Insert 169-050...

  • Page 33: Frame Assembly

    FRAME ASSEMBLY FIGURE 17 12, 13, 14 7, 8 Figure 15 4, 5, 6 24, 25, 26 20,21 ITEM ITEM PART NO. DESCRIPTION PART NO. DESCRIPTION 305-150 Gun Holder Ass'y 301-533 143-027 Ball Guide 119-026 Screw (4) 139-353 305-144 Bucket Holder 305-108 Plate (2) 143-029...

  • Page 34: Swivel Wheel Assembly

    SWIVEL WHEEL ASSEMBLY - P.N. 305-260 FIGURE 18 100-318 Screw 5/16-18 x 3.75L 100-393 Screw 6-32 x 2.0L 100-394 Cap Screw 3/8 - 16x2.75L 100-395 Cap Screw 3/8- 16 x 5.0L 112-008 Flanged Bearing 113-021 Cotter Pin 119-035 Nut 3/8- 16 136-223 Spring 136-230...

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