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AIRLESSCO SureStripe 4000 Service & Operation Manual

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SERVICE/OPERATION
MANUAL
Form No. 001-682
SEP06

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Summary of Contents for AIRLESSCO SureStripe 4000

  • Page 1 SERVICE/OPERATION MANUAL Form No. 001-682 SEP06...

  • Page 2: Table Of Contents

    Table of Contents INTRODUCTION PRODUCT DIAGRAMS & PARTS LISTS SureStripe 4000 Specifications Safety Warnings Gun Mount Assembly Gearbox Assembly Suction Assembly GETTING STARTED Frame Assembly Diagram Frame Assembly Parts List Flushing Setting Up Pressure Relief Procedure Daily Maintenance Starting Up...

  • Page 3: Introduction

    Pressure Relief Procedure on Page 9 and understand all warnings on pages 2 thru 6. All Service Procedures to be performed by an Authorized Airlessco Service Center ONLY. NO MODIFICATIONS or alterations of any Airlessco Equipment or part is allowed.

  • Page 4: Safety Warnings

    Safety Warnings TOXIC FLUID HAZARD Hazardous fluid or toxic fumes can cause serious injury or death if splashed in eyes or on skin, inhaled or swallowed. Know the hazards of the fluid you are using. Store & dispose of hazardous fluids according to manufacturer, local, state & national guidelines.
  • Page 5 Safety Warnings HIGH PRESSURE SPRAY CAN CAUSE EXTREMELY SERIOUS INJURY. OBSERVE ALL WARNINGS. THIS SPRAYER IS FOR PROFESSIONAL USE ONLY. INJECTION HAZARD Fluids under high pressure from spray or leaks can penetrate the skin and cause extremely serious injury, including the need for amputation. •...
  • Page 6 Safety Warnings GROUNDING Ground the sprayer and other components in the system to reduce the risk of static sparking, fire or explosion which can result in serious bodily injury and property damage. Always ground all of these components: • Sprayer: Be sure grounding chain (supplied) is in contact with the ground. •...
  • Page 7 Safety Warnings FLUSHING Reduce risk of injection injury, static sparking or splashing by following the specific cleaning procedure on page 5. • ALWAYS follow the PRESSURE RELIEF PROCEDURE on page 9. ALWAYS remove the spray tip before flushing. Hold a metal part of the gun firmly to the side of a metal pail and •...
  • Page 8 Safety Warnings WHEN STORING GASOLINE OR EQUIPMENT WITH FUEL IN TANK Engines give off carbon monoxide, an odorless, • Store away from furnaces, stoves, water heaters and colorless, poison gas. other appliances that have pilot lights or other ignition Breathing carbon monoxide can cause nausea, source.

  • Page 9: Flushing

    IMPORTANT: Read Prior to Using Your Sprayer 1. New Sprayer Your Airlessco unit was factory tested in an antifreeze solution which was left in the pump. Before using oil-base paint, flush with mineral spirits only. Before using water-base paint flush with soapy water, then do a clean water flush.

  • Page 10: Setting Up

    6 ounce bottle Part # 188-187 1 quart bottle Part # 188-392 2. Inspect the packing nut daily. Your pump has Airlessco’s patented Triple Life Packing System. Packing life will be extended a minimum of three times if the following "Packing Adjustment" procedure is followed: If seepage of paint into the packing nut and/or movement of the piston upward is found (while not spraying), the packing nut should be tightened enough to stop leakage only, but not any tighter.

  • Page 11: Pressure Relief Procedure

    Step 4. If you suspect that pressure hasn't been relieved due to damaged Prime/Pressure Relief Valve or other reason, engage the gun safety latch and take your unit to an authorized Airlessco Service Center.

  • Page 12: Starting Up

    Starting Up 1. Learn the Functions 4. Adjusting the Pressure of the Controls. a. Turn the Pressure Control Knob Clockwise to increase pressure and counterclockwise to decrease PRIME/PRESSURE (PR) RELIEF VALVE is used to pressure. prime pump and to relieve pressure from gun, hose and tip. b.
  • Page 13 When you spray into the paint bucket, Be sure to relieve pressure in always use the lowest spray pressure the pump after filling with Airlessco and maintain firm metal to metal contact Pump Conditioner. between gun and container.

  • Page 14: Striping Operation

    Striping Operation 4. Cable Tension Adjustment 1. Choose handle location Once the handle and gun arm assemblies are set up to The choices are, installing the handle opposite the preferred position, pressurize the unit and trigger of the single wheel assembly (standard set up) the gun to ensure that they activate and release or placing the handle directly over the single correctly.

  • Page 15: Striping Tip Guide

    Striping Tip Guide Striping Tips (orange handle) should not be used for regular spraying. They are designed for a single pass application, while spray tips (black handle) are designed for the 1/3 overlap technique used for spray painting. Spray Tip Replacement: During use high pressure will cause the orifice to grow larger and more round. This destroys the efficiency of the pattern, wasting your material.

  • Page 16: Spray Gun Operation

    Spray Gun Operation SPRAY GUN Attach spray gun to airless unit and tighten fittings securely. Set the gun safety latch. (Also may be called gun safety lock, or trigger lock) * The gun safety latch should always be set when the gun is not being triggered.

  • Page 17: Spray Gun Troubleshooting

    Spray Gun Troubleshooting Problem Cause Correction Coarse Spray, Spotty Pattern Pressure setting low Increase pressure setting Irratic spray gun/hand motion Use a steady, parallel pass Excessive Overspray (Fogging) Pressure setting high Reduce pressure setting Paint over thinned/reduced/cut Use less thinner/water/reducer Spray Pattern Excessively Wide Incorrect fan width selection Select narrower fan width tip*...

  • Page 18: Field Troubleshooting

    Field Troubleshooting PROBLEM CAUSE SOLUTION Unit doesn't prime Airleak due to: • Loose Suction Nut • Tighten Suction Nut • Worn O-Rings • Replace O-Ring (106-011) on suction seat, & O-Ring (106- 020) below suction seat • Hole in Suction Hose •...

  • Page 19: Servicing The Fluid Pump

    7. Tighten the packing nut clockwise until resistance is felt against the Belleville Springs, then go 3/4 of a turn more. Put five drops of Airlessco Throat Seal Oil into the packing nut. 8. Run the machine at full pressure for several minutes.

  • Page 20: Servicing The Piston Rod

    Before reinstalling the outlet seat support, apply two drops of Loctite No. 242 (blue) on the threads & torque to 20 ft-lbs. NOTE: Airlessco LP pump tool kit 188-197 is suggested for this task. Kit includes: Tightening Bar (189-211), Packing Removal Tool (331-465), Piston Holder (331-195), 3/8”...

  • Page 21: Packing Replacement

    Packing Replacement Procedures Replacement Instructions: REASSEMBLY - Figure 5 & 6 1. Take lower male gland (331-014) & place it down on Fluid Pump Removal - Refer to Figure 1 the flat side. 1. Follow the Pressure Relief Procedure on page 9. 2.
  • Page 22 7. Tighten packing nut clockwise until resistance is felt against the Belleville Springs, then go 3/4 of a turn more. Put five drops of Airlessco Throat Seal Oil into the packing nut. 8. Run the machine at full pressure for several minutes.

  • Page 23: Electrical Control Board Replacement

    Electrical Control Board Replacement 1. Remove electrical cover. 5. Using a 1/2" nutdriver or 1/2" deep socket, remove nut from pressure control shaft. This will allow 2. Disconnect sensor lead from Electrical Board. removal of electrical control board from frame. 3.

  • Page 24: Clutch Replacement

    Clutch Replacement REMOVE CLUTCH AS FOLLOWS: 5. Using a small Phillips head screwdriver remove 1. Remove clutch and electrical box cover. the three screws holding the clutch face to the 2. Disconnect the power lead coming from the engine clutch mount. to the electrical box and feed it through the back of 6.

  • Page 25: Troubleshooting Clutch Does Not Engage

    Troubleshooting - Clutch Does Not Engage STEP 1: Ensure that the pressure control knob (POT) is in the maximum (CW) position. STEP 2: Remove the clutch and electrical box covers. STEP 3: Check all electrical connections between the engine magneto, sensor, control board and clutch for loose connections or damaged leads.
  • Page 26 Gun Holder Assembly - Part No. 305-150 Part Number Description Part Number Description 100-321 Screw 305-141 Cable Adjuster 100-342 Shoulder Screw 305-142 Lever Assembly 113-027 Lock Washer (2) 305-151 Clamp - inner 116-100 Spring 305-152 Clamp - outer 136-019P Swivel Clamp Assembly 305-153 Tube - Gun Holder 140-045...

  • Page 27: Gearbox Assembly

    Gear Box Assembly Part No. 305-310 Part Number Description Part Number Description Part Number Description 100-180 Prime Valve 305-198 Pinion Shaft 331-111 Front Shield 100-226 45 degree Elbow 305-287 Machined End Bell 331-117 Sleeve 100-318 HXHD Screw 331-038 Crosshead Assy 331-197 FLPHHD Screw 100-380...

  • Page 28: Frame Assembly Diagram

    Frame Assembly 305-227 Pump/Engine Assembly 305-354...

  • Page 29: Frame Assembly Parts List

    Frame Assembly Parts List Swivel Wheel Assembly FRAME...
  • Page 30 100-037 1/2” Hose, 50 Ft Wagner, and Campbell Hausfeld. to create desired length 100-219 Hose Cover Roll 032-053 24” Long 100-010 1/4" Hose Connector 032-054 36” Long 100-009 3/8" Hose Connector For a complete listing of Airlessco Airless Accessories, see catalog # 001-357.
  • Page 31 100-011 50’ x 1/4” Hi-Flex Airless Hose no-drip application ■ Finger-tight nut, no tools See Airlessco REV-TIP ™ Brochure (Form 001-449) for required current listings of available tip sizes including “W” wide and FINE FINISH tips for Spraying, & Striping tips.
  • Page 32 120-090CX Coarse 120-090FX Fine 90° Pole to Gun Adapter 120-088 Filter Spring 032-042 Gun Nut “F” Thread 11/16-16 032-010 Gun Nut “G” Thread For a complete listing of all available accessories see 032-011 the Airlessco Accessories Catalog, Part # 001-357.

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