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ELECTRODRIVE Tug Axis 1T Operating Manual

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Tug Axis 1T/2T
Operating Manual
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Summary of Contents for ELECTRODRIVE Tug Axis 1T

  • Page 1 Tug Axis 1T/2T Operating Manual Supplied By:...
  • Page 2 Tug Axis 1T and 2T Operating Manual—OM0024E-1-AXIS-1T-2T This manual contains important safety, installation and operating instructions for this unit. Read this manual thoroughly and completely, and retain for future reference. This unit can cause serious injury to personnel or damage to property if used incorrectly, therefore do not use this machine for any other purpose apart from its intended use.

  • Page 3: Table Of Contents

    Tug Axis 1T/2T—Operating Manual Contents Introduction ........................5 Features ........................5 Controls ........................6 Operating instructions ....................6 Controls ........................7 Driving instructions ......................9 Safety Check ........................ 9 Hitching to a trolley ....................... 9 Steering ......................... 9 Unhitching ........................9 Charging ........................
  • Page 4 Appendix 4: Charging procedures for SLA batteries ..........18 Charging setup ......................18 During charging ......................18 Charger manual ......................18 Appendix 5: Spare parts list..................19 Service log ........................20...

  • Page 5: Introduction

    Tug Axis 1T/2T—Operating Manual Introduction Move your existing manual trolleys with the battery powered Tug Axis. The Tug Axis simply hooks on to your existing trolley with a simple hitch. This converts your heavy trolley into a powerful, easy to move motorised unit. Productivity is greatly increased, and back or shoulder strain is eliminated.

  • Page 6: Controls

    Operating instructions Controls Hitch release Tiller arm Auto-latching hitch Tiller post Controls Emergency stop Battery level indicator Speed selector Key switch Direction selector Emergency back-off button Throttle lever...

  • Page 7: Controls

    Tug Axis 1T/2T—Operating Manual Controls Key switch The key switch must be turned clockwise to switch the unit on. When ON, the LED status indicator will be illuminated. If a fault occurs with the electronics, this LED light will flash an error code (refer to Appendix 2). It is important to note that the unit should be switched off and the key removed, whenever it is not in use.
  • Page 8 Charger socket The charger socket is located on the body panel of the unit, next to the tiller post. Brakes When the speed control lever is released, the unit is slowed electrically by dynamic braking until the machine and load comes to a complete stop. Capacity Refer to the serial plate for the unit’s safe working load, located on the body adjacent to the tiller post.

  • Page 9: Driving Instructions

    Tug Axis 1T/2T—Operating Manual Driving instructions Safety Check Before using the Tug the operator should complete the following check: 1. The battery charger is not connected. 2. The direction selector works. 3. The emergency stop button is released. 4. The brakes operate correctly when the throttle lever is released.

  • Page 10: Steering

    Towing a trolley with castors in poor condition can overload the Tug, and cause damage not covered under warranty. Unhitching Always make sure the trolley is on a flat level surface. 1. Apply the castor brakes (if fitted) or chock the wheels of the trolley. 2.

  • Page 11: Maintenance

    The supplied charger cannot begin to charge the batteries unless they have a small amount of charge. If this occurs, contact Electrodrive or your local service agent. A sign that the batteries need replacing is when they no longer hold charge.

  • Page 12: Self-Resetting Circuit Breaker

    Self-resetting circuit breaker This Tug is fitted with a self resetting circuit breaker in case of momentary over- load. This circuit breaker can be found beneath the top cover on the main electrical control panel. If the unit repeatedly over-loads, test the machine, as the motor may be damaged, and continued use could damage the unit further.

  • Page 13: Warranty

    Electrodrive plant. If a defect is reported, Electrodrive will repair or replace the defective part, at its own discretion. This warranty does not apply if this unit has been misused, damaged, or modified in any way.

  • Page 14: Appendix 1: Machine Rating Conditions

    Appendix 1: Machine rating conditions 1480 Model Safe Working Load Max Load TUGAXIS1TNH 1000 kg 1000 kg TUGAXIS2TNH 2000 kg 2000 kg The Tug Axis has been designed to move the rated weight capacity on a level firm surface. Variations in the working environment may impede the performance of this unit. Such parameters include (but are not limited to) the following: •...

  • Page 15: Appendix 2: Fault Codes

    Tug Axis 1T/2T—Operating Manual Appendix 2: Fault codes Fault Code Explanation Causes ☼ ☼ Over-temperature cutback Machine overloaded Park brake not releasing properly Short in motor or wiring High ambient temperature ☼ ☼☼ Throttle pot fault Throttle pot wires open or shorted Faulty throttle pot ☼...

  • Page 16: Appendix 3: Wiring Diagram

    Appendix 3: Wiring diagram...
  • Page 17 Tug Axis 1T/2T—Operating Manual...

  • Page 18: Appendix 4: Charging Procedures For Sla Batteries

    Appendix 4: Charging procedures for SLA batteries § Always charge batteries when work is complete and the equipment is not required for use. § Opportunity charging is NOT recommended. This can also shorten battery life. § Never leave batteries in a discharged state as this will shorten the batteries life. §...

  • Page 19: Appendix 5: Spare Parts List

    Tug Axis 1T/2T—Operating Manual Appendix 5: Spare parts list Part Description Part Description BA1010 Battery—12V 42 Ah GM2210 Tiller pin—zinc plated BA1025 Battery—12V 60 Ah (Optional) TX1010 Transaxle—V24 250W 85 RPM BA1105 Charger—24V 7 Amp WH1200 Rim 6" white 5 bolt...

  • Page 20: Service Log

    To ensure this equipment is kept in a safe and reliable condition, it is important to follow a preventative maintenance program. Maintain a log of the service work on the cards below, and always use an approved Electrodrive service agent to conduct the works. Approved service personnel will be provided with all necessary documents and components in service repair, including but not limited to, circuit diagrams, component part lists, descriptions, service checklists and spare parts.
  • Page 21 Tug Axis 1T/2T—Operating Manual 12 month service Date of service Service agent Machine serial number Summary of works Next service due 18 month service Date of service Service agent Machine serial number Summary of works Next service due...
  • Page 22 24 month service Date of service Service agent Machine serial number Summary of works Next service due 30 month service Date of service Service agent Machine serial number Summary of works Next service due...
  • Page 23 Tug Axis 1T/2T—Operating Manual 36 month service Date of service Service agent Machine serial number Summary of works Next service due 42 month service Date of service Service agent Machine serial number Summary of works Next service due...
  • Page 24 48 month service Date of service Service agent Machine serial number Summary of works Next service due 54 month service Date of service Service agent Machine serial number Summary of works Next service due...
  • Page 25 Tug Axis 1T/2T—Operating Manual 60 month service Date of service Service agent Machine serial number Summary of works Next service due...
  • Page 28 Mobility solutions to help you push, pull and lift with ease. www.electrodrive.com.au Supplied By:...

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Tug axis 2t

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