Eureka 110-R/D Manual
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Eureka 110-R/D Manual

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DATE OF LAST UPDATE 22-01-13
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Summary of Contents for Eureka 110-R/D

  • Page 1: Table Of Contents

    LIST OF CONTENTS TOPIC PAGE INTRODUCTION MACHINE IDENTIFICATION WARNINGS! GENERAL WARNINGS AND RECOMMENDATIONS DISPOSAL TRANSPORT AND MOVEMENT UNPACKING BATTERIES INSTALLATION MACHINE DESCRIPTION PRIMARY FUNCTIONS AND CONTROLS MACHINE SETTING  BRUSHES/ABRASIVE DISC INSTALLATION  MOUNTING THE SQUEEGEE  ADJUSTING THE SQUEEGEE ...

  • Page 2: Introduction

    INTRODUCTION Our company, a leading industrial cleaning machine manufacturer, is delighted to welcome you to the ranks of our scrubber owners and it trusts that you will get the greatest satisfaction from the use of the machine. We are certain that while using the machine you will have the opportunity to see the quality, solidity and possibilities for use by yourselves.

  • Page 3: Warnings

    ATTENTION! BEFORE USING THE MACHINE OR CARRYING OUT ANY OPERATION ON IT, ALL THE PROCEDURES AND WARNINGS DESCRIBED IN THIS MANUAL MUST BE READ AND UNDERSTOOD. RIGOROUS COMPLIANCE WITH THE REGULATIONS AND INSTRUCTIONS CONTAINED IN IT, TOGETHER WITH THE OPERATOR’S ATTENTION AND PRUDENCE WILL BE THE BEST GUARANTEE AGAINST ACCIDENTS THAT COULD OCCUR AT WORK.
  • Page 4 CLEANING AND MAINTENANCE The machine must be cleaned by persons who have received proper instruction for the purpose, who know how to cut off the sources of energy and who know the characteristics of the machine so as not to find themselves in a hazardous situation.

  • Page 5: Disposal

    RESPONSIBILITIES OF THE OPERATOR - The operator is responsible for the day-to-day servicing of the machine - The operator must care for the machine and keep it in good operating condition - The operator must inform his or her superior or the technical department when scheduled maintenance is requested in the case of damage or breakage.

  • Page 6: Unpacking

    UNPACKING Make sure that all the parts indicated in the following list are present before unpacking the machine:  Squeegee;  battery cable fitted with connector, terminals and terminal covers;  on board battery charger; NOTICE: brushes, discs and disc pad holders must be purchased separately. Follow the instructions below to unpack the machine: - connect the inclined ramp to the front part of the pallet, as shown in the figure;...

  • Page 7: Batteries Installation

    INSTALLING BATTERIES CAUTION: USE PROTECTIVE GLOVES AND GOGGLES WHEN HANDLING BATTERIES, AVOIDING ANY CONTACT WITH THE ACID INSIDE THE BATTERIES. CAUTION: THE MACHINE'S CONTROL BOARD AND BATTERY CHARGER COME OFF THE ASSEMBLY LINE CONFIGURED FOR USE WITH LEAD ACID BATTERIES. IF GEL BATTERIES OR AGM BATTERIES ARE USED, THE MACHINE’S CONTROL BOARD AND THE BATTERY CHARGER MUST BE SET.
  • Page 8  Remove the 3 metal plate caps (pos. 1);  Remove the 2 bolts (pos.2);  Pull the safety lever (pos.4) in the direction indicated by the arrow and remove the connector (pos. 5) from the switch;  Remove the seat rest plate (pos.3). ...
  • Page 9 BATTERY CONNECTION FIG. A After positioning the battery on board the machine, connect the cables. The machine features 3 connectors shown in figure A: 1) Battery connector for supplying power to the machine; 2) Battery-charger connector; Connect the cables of connectors 1 and 2 to the negative pole 3 and positive pole 4 in accordance with the polarities. Connect connectors1 -2 to the respective connectors on the machine.

  • Page 10: Machine Description

    E 110 22 23 19 20 21 1. Fuses inspection door 20. Splashguard 2. Handwheel 21. Brush tray 3. Seat 22. Brush motor 4. Hood and seat opening device 23. Battery seat 5. Lid and vacuum motor seat 24. Bumper roller 6.
  • Page 11 E 110 23 24 1. Transformer no. 2 36V-24V (LIGHTS) 17. Detergent can compartment 2. Transformer no.1 36V-24V (SERVICES) 18. ECO-SYSTEM solenoid valve 3. Flashing light intermittence 19. CLEAN WATER solenoid valve 4. Reverse light relay 20. Solution pump 5. Handbrake engaged buzzer 21.

  • Page 12: Primary Functions And Controls

    PRIMARY FUNCTIONS AND CONTROLS CONTROL PANEL ON/OFF 1.5% CHEMICAL WATER ADJUSTMENT BUTTONS Use the buttons + or – to set the maximum quantity of water to use for the operation. Press the + button to increase the quantity of water; the 5 green led lights on the panel come on progressively one at a time.
  • Page 13 SUCTION FAN BUTTON If the suction fan is switched off, this button can be used to turn it on, the squeegee lowers and a green light indicator will come on. If the suction fan is switched on, the light will start flashing, when this button is pressed, but the suction function will remain active for a fixed period of time and once lapsed the squeegee will lift and the suction function will come off.
  • Page 14 GREEN WARNING LIGHT: DRIVE ALARM It shows any anomalies present on the motor’s drive board. The green light will come on under normal operation. The light will start flashing if there is a problem with the drive system. The number of blinks indicates the type of fault ( see troubleshooting table) 1.5% DETERGENT PERCENTAGE ADJUSTMENT POTENTIOMETER By turning the potentiometer, the percentage of detergent in the solution being...
  • Page 15 DETERGENT DOSING SYSTEM GREEN INDICATOR LIGHT When the indicator light is on, this indicates the detergent dosing system is on. CHEMICAL LEVER SWITCH By pushing the lever towards the ON or OFF position, the detergent dosing system is turned on or off. BRUSH BUTTON Press this button to enable the brush function;...
  • Page 16 BRAKE PEDAL SERVICE BRAKE The machine is fitted with a service brake that operates on both the rear wheels. By pushing the pedal pos. 1, the brake gets inserted. PARKING BRAKE The machine is fitted with a parking and emergency brake that operates on both the rear wheels. To lock the machine push the brake pedal (pos.1) down, turn the lever pos.2 anticlockwise to its maximum stroke and then release it Push the pedal (position 1) and turn the lever (position 2) clockwise to release the brake.

  • Page 17: Machine Setting

    ENGAGING AND RELEASING THE BRUSHES OR THE ABRASIVE DISCS ON/OFF 1.5% CHEMICAL Follow the instructions below to engage the brushes or disc pad holder with abrasive disc:  Make sure there is water in the solution tank;  Turn off the machine and press the key (pos.4) into position 0. ...

  • Page 18: Mounting The Squeegee

    MOUNTING THE SQUEEGEE Follow the instructions below to mount the squeegee to the machine:  disable the suction function to keep the squeegee support in up position and facilitate assembling procedures;  park the machine on a flat surface, insert the brake, switch it off and remove the key;...
  • Page 19 POS. 1: NORMAL SITUATION POS. 1 POS. 2: ENABLE YOU TO WORK NEXT TO THE WALLS AND TO TURN LEFT OF 90° NEAR THE CORNER POS.2...

  • Page 20: Filling The Detergent Solution Tank

    FILLING THE DETERGENT SOLUTION TANK The solution tank can only be filled with clean water when the detergent dosing system is used, or with a mix of water and detergent suited to the type of floor and to the conditions of dirt to be washed and a product suitable for reducing foam.

  • Page 21: Detergent Dosing Device

    DETERGENT DOSING DEVICE FIG.2 FIG. 1 To use the detergent dosing device, the detergent can must be fitted in the compartment provided on board the machine. To do this, proceed as follows: Open the compartment (pos. 1); Take out the pipe (pos. 4) so it does not hinder can fitting: Fit the can (pos.

  • Page 22: Detergent Dosing Device Controls

    DETERGENT DOSING SYSTEM CONTROLS ON/OFF 1.5% 1.5% CHEMICAL CHEMICAL The detergent dosing device is switched on by moving the lever switch (pos. 1) to ON. At the same time as the pump, the green indicator light (pos. 2) also comes on to indicate the system is ON. The detergent pump operates when the water pump is on.

  • Page 23: Slash Guard Lifting For Pre-Washing

    LIFTING THE SPLASHGUARD FOR THE PRE-WASHING A pre-washing operation is highly advisable when using the machine for particularly dirty surfaces, as to allow the chemical product present in the detergent solution to remove the dirt more efficiently. Once pre-washing is over, clean the surface by activating the brush function. Do not use the squeegee to gather the solution.

  • Page 24: Using The Machines

    USING THE MACHINE Our scrubber-dryers must be operated by properly trained authorised staff. Scrubber-dryers that do not operate properly must be taken out of service immediately. CHECK BEFORE USE Make sure to check the following before using the machine:  Make sure the battery connector is plugged-in; ...
  • Page 25  Set the desired maximum solution quantity using + and – keys. The led lights may start flashing if there is a leakage of the solution while operating or while attempting to enable the brush function without solution in the tank. When this occurs, make sure to fill the tank.

  • Page 26: Periodic Servicing

    PERIODIC SERVICE INTRODUCTION REGULAR AND PERIODIC SERVICING OF YOUR SCRUBBER GUARANTEES OUTSTANDING PERFORMANCE OF THE MACHINE AND ITS LONG LIFE. THE PAGES THAT FOLLOW CONTAIN THE INFORMATION THAT WILL HELP TO PLAN THE CARE AND THE SERVICING THAT THE SCRUBBER NEEDS. WARNING! DO NOT CARRY OUT ANY MAINTENANCE OPERATION NEITHER ON THE MACHINE NOR ON ITS COMPONENTS WITHOUT HAVING FIRST STOPPED THE MACHINE, ENGAGED THE PARKING BRAKE, BLOCKED OFF THE WHEELS...

  • Page 27: Eco-System Plant Washing Instructions

    After each working day, carefully remove the filter and wash it inside in order to remove possible encrustations. Before doing it, wash the area surrounding the filter. Unscrew the filter anti-clockwise. Do not remove the safety filter pos.10 placed on the connection in which the filter is screwed in. To clean it, wash it with water.

  • Page 28: Draining And Cleaning The Solution Tank

    DRAINING AND CLEANING THE SOLUTION TANK The recovery tank must be drained after each washing operation. In order to drain and wash the tank proceed as follow:  Turn off the washing function using the ON/OFF button and go to the tank drainage area;...

  • Page 29: Checking Brushes Or Abrasive Discs

    CHECHING BRUSHES OR ABRASIVE DISCS After using the machine, remove the brushes or discs by activating the brush release function.  Check the condition of the brushes and replaced them if they are worn out (the length of the lower bristle shall not be less than 10 millimetres) ...

  • Page 30: Cleaning, Replacing And Checking The Installation Of The Squeegee Blades

    CLEANING THE SQUEEGEE After completing the washing operation, clean the squeegee and make sure the blades are in good condition, then proceed as follows:  Deactivate the suction function, in case it is active and lift the squeegee  Bring the machine into a stop position in a flat surface area;...
  • Page 31 Follow the instructions below to rotate or replace the rear blade:  Remove the squeegee from the machine;  Remove the blade locking plate (see position 5) by unlocking the retainer (see position 3). This retainer is fitted with a safety device that keeps it from opening involuntarily.

  • Page 32: Splash Guard Blades Rotation/Replacement

    ROTATING OR REPLACING THE SPLASHGUARD BLADES Follow the instructions below to rotate or replace the splashguard side or front blade:  Turn off the brushes function and lift the brush plate;  Turn off the machine, remove the key and the battery connector and put on the brake. ROTATING OR REPLACING THE FRONT BLADE ...

  • Page 33: Cleaning The Solution Doser Connection And The Detergent Doser

    CLEANING THE SOLUTION PIPE FITTING The machine is fitted with a metering pump for clean water and a metering pump for detergent. If the solution does not flow out of the tank properly, make sure the output pipe fitting is not obstructed or clogged (pos.1and 2).

  • Page 34: Checking And Replacing Fuses

    CHECKING OR REPLACING FUSES 10 11 To check or replace the fuses on the switchboard proceed as follows:  Bring the machine into a stop position in a flat surface area, turn the key in pos. 0 and put on the brake;...
  • Page 35 Unscrew the 2 nuts pos.25 that fix the fuse of 100 Ah pos. 24 Clean the fuse holder and oil it with vaseline Reassemble the nuts. IMPORTANT: use exclusively the spare fuse by Eureka  Fuse pos.27: 125 A fuse PROTECTION OF THE DRIVE SYSTEM TO REPLACE IT PROCEED AS FOLLOWS: Remove the 2 nuts pos.26;...

  • Page 36: Greasing Points

    GREASING POINTS Every 100 hours, grease points A and B shown at POINTS 1 and 2. POINT 1 - Squeegee rotation pin: fill lubricators (pos. A) using a lubrication pump. POINT 2 - RIGHT and LEFT wheel brake pin:  Remove the 2 screws (pos.

  • Page 37: Cleaning The Suction Filter

    CLEANING THE SUCTION FILTER The machine is fitted with a stainless steel washable cartridge filter or – as optional – with a PU filter on the suction duct, which provides two functions: To filter the air vacuumed by the squeegee, trapping dust before releasing it into the environment, without putting it back into the air;...

  • Page 38: Recharging Batteries

    RECHARGING BATTERIES Pb 1PB ST 36V/45A ---V ---A Ah=-- Tc:-- -- CHARGE 2 3 4 WARNING! THE CHARGER IS PRESET FOR LEAD BATTERIES. TO MOUNT GEL OR AGM BATTERIES, BOTH THE STATUS LED AND THE CHARGER HAVE TO BE SET ACCORDING TO THE TYPE OF BATTERY WHICH IS TO BE USED.

  • Page 39: Dimensional Technical Drawings

    DIMENSIONAL DRAWINGS 1940 SCRUBBER-DRYER TECHNICAL SPECIFICATIONS TECHNICAL CHART MODEL E 110 – M 110 SCRUBBING WIDTH WITH BRUSH mm 1020 BRUSH PRESSURE Kg 100 Lt 195 - Lt 195 with 175mm SOLUTION / RECOVERY TANK CAPACITY of free tank PRODUCTIVITY /h 8160 MACHINE WEIGHT (WITH ON-BOARD CHARGER/ WITHOUT BATTERIES) Kg 680...

  • Page 40: Recommended Spare Parts

    RECOMMENDED SPARE PARTS USED FOR SERVICING. SERVICING OPERATIONS CAN BE CARRIED OUT BY THE USER HIMSELF ON CONDITON IT HAS PREVIOUSLY BEEN INSTRUCTED BY EITHER THE MACHINE OWNER OR HIS EMPLOYER 340104 120795 130366 360424 360425 360430 210518 210474 360426 210474 360427 360431...
  • Page 41 RECOMMENDED SPARE PARTS USED FOR SERVICING. SERVICING OPERATIONS CAN BE CARRIED OUT BY THE USER HIMSELF ON CONDITON IT HAS PREVIOUSLY BEEN INSTRUCTED BY EITHER THE MACHINE OWNER OR HIS EMPLOYER  COD. 120795 : MOTOR SAFETY FILTER STAINLESS STEEL ...

  • Page 42: Trouble-Shooting Chart

    TROUBLE-SHOOTING CHART IMPORTANT! ALL MAINTENANCE JOBS OR TESTS, WITH THE EXCEPTION OF THOSE DESCRIBED IN THE MANUAL, MUST ONLY BE PERFORMED BY AN AUTHORISED AFTER-SALES CENTRE (AAC) PROBLEM CAUSE SOLUTION The battery gets discharged Either exhaust or broken elements Replace it The display of the control card does not Flat or worn out battery Recharge it...
  • Page 43 PROBLEM CAUSE SOLUTION Not enough water flow on the brush 50. Tap is closed Open the tap 51. Faulty solenoid valve of the detergent solution. Replace it 52. Clogged detergent solution filter Clean the filter 53. The solution pipe from the tank to the brush is Make sure there is no incrustations clogged 54.
  • Page 44 PROBLEM CAUSE SOLUTION Not enough suction on the squeegee 88. Recovery tank is full Empty the tank 89. Lid on the exhaust pipe is open Tight the lid 90. Vacuum pipe disconnected Verify that it is mounted properly 91. Vacuum pipe is clogged Clean the vacuum pipe 92.

  • Page 45: Alarms

    CHECKING THE ALARMS ON THE DISPLAY OF THE CONTROL BOARD ALARM CAUSE SOLUTION Stop the machine and start it again. If the problem persists, check out the cause of over- absorption (threads or any other material which Amperometric protection for over-absorption of might get tangled with the brush;...

  • Page 46: Product Warranty

    PRODUCT WARRANTY Eureka Srl warrants that its machine will be free from defects in material and workmanship for a period of 12 months from date of installation. Written notice of any claimed defect must be given to Eureka Srl or its Authorized Sales/Service Representative within the warranty period and within thirty (30) days after such defect is discovered.

  • Page 47: Installation Form For Warranty Approval

    Warranty claims will be evaluated only if the following Installation Form will be sent by fax or by mail, filled in all its parts, to Eureka’s headquarter within thirty (30) days after the machine’s installation. PLEASE RETAIN THE ORIGINAL COPY WITHIN THE MANUAL.

  • Page 48: Declaration Of Conformity

    ALLEGATO N. A1 DICHIARAZIONE DI CONFORMITA' 98/37/CEE, 72/23/CEE, 89/336/CEE 92/31/CEE, 93/67CEE, 93/68/CEE Noi:EUREKA S.r.l. Via dell’Industria 32 35013 CITTADELLA (PD) dichiariamo sotto la nostra esclusiva responsabilità che il prodotto LAVASCIUGA PAVIMENTI: MODELLO: E110 – M110 _____________ N°. TELAIO: al quale questa dichiarazione si riferisce è conforme alle seguenti norme: ...

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E110M110

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