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Summary of Contents for Total Source ELP15EULIT
- Page 1 Original operating manual OPERATING MANUAL SEMI-ELECTRIC PALLET TRUCK E L P 15 E U L I T/ E L P 15 U K L I T 04/2021 – V01 from serial n° 4301207137...
- Page 2 © 04-2021. TVH and TotalSource are registered trademarks. TVH Parts Holding NV, Brabantstraat 15, B-8790 Waregem. All rights reserved. ® ® No part of this publication may be reproduced or communicated in any form or by any means, electronic or mechanical, including copying, recording or use in an information storage or retrieval system, without prior and explicit permission of TVH Parts Holding NV.
- Page 3 Bulgarian Можете да намерите това ръководство на Вашия език чрез линка, посочен по – долу. Czech Tento návod najdete ve svém jazyce prostřednictvím odkazu níže. Danish Du kan finde denne vejledning på dit sprog via nedenstående link. German Sie finden diese Bedienungsanleitung in Ihrer Sprache unter folgendem Link. Greek Μπορείτε...
- Page 4 Thank you for using our product. For your safety and to ensure a correct operation, we would like to bring to your attention some aspects of this manual: • This booklet supplies useful instructions for the correct operation and maintenance of the product.
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Page 5: Table Of Contents
TABLE OF CONTENTS INTRODUCTION ..................DESCRIPTION . -
Page 6: Introduction
INTRODUCTION This pallet truck is a semi-electric pallet truck designed to lift and transport pallets on level surfaces. It can lift open-bottom or diagonal board pallets, as well as roll cages, beyond the area of the load wheels. The semi-electric pallet truck drives electrically and lifts manually. Suitable ambient temperature is 5 °C up to 40 °C. -
Page 7: Description
DESCRIPTION 2.1. Technical data Always check the type plate for the correct information. Model ELP15EULIT ELP15UKLIT Load capacity (kg) 1500 1500 Material of the pump Galvanised steel (casted) Galvanised steel (casted) Total length (L2) (mm) 1550 1550 Length of the forks (L1) (mm) -
Page 8: Main Components Of The Product
2.2. Main components of the product N° Component Tiller head with battery discharge indicator Tiller Lever Pump Driving unit Forks Removable lithium battery Emergency stop switch Horn button 10 Power switch button 8 11 11 Drive switch 2.3. Placement of the decals The safety and warning labels should be placed as described in the pictures below. -
Page 9: Type Plate
2.4. Type plate N° Type plate Explanation Type of product Serial number Capacity of the product Type of pallet truck xxxx Fork length xxxx mm Weight of the product Serial n° xxxxxx Width over forks xxx mm Manufacturer of the product Capacity xxxx kg Wheels... -
Page 10: Safety Instructions
SAFETY INSTRUCTIONS 3.1. Explanation of the safety decals If the decals are damaged or missing, please replace them. N° Decal Explanation Reference Don’t sit or stand on the pallet truck. 138TA3536 Maximum load capacity: 1500 kg. 166TA4353 This sticker has 2 LEDs. The left-hand LED 166TA4118 indicates the battery status during charging: it turns red when the battery is being charged and... -
Page 11: General Safety Instructions
N° Decal Explanation Reference ‘Emergency stop switch’ label. 166TA4115 ‘Sling’ label. 166TA4120 Warning when lifting the pallet truck. Switch off the pallet truck and only lift it in unloaded condition. Install the sling as indicated on the warning symbol. 3.2. General safety instructions •... -
Page 12: Safety Instructions For The Use Of Batteries
• The person responsible for the use of the product must make sure that all of the safety rules in force in the country of its use are applied, to guarantee that the equipment is used in conformity with the use for which it is destined and to avoid any dangerous situation for the user. -
Page 13: Transport And Storage
TRANSPORT AND STORAGE 4.1. Parking the pallet truck Park the pallet truck securely in a dry and frost-free environment. Do not park on an inclined surface. Always completely lower the forks. If the pallet truck is parked for longer than a month, follow the instructions in chapter 10. Safely park the pallet truck by following these steps: 1. -
Page 14: Assembly And Installation
ASSEMBLY AND INSTALLATION 5.1. Packing list Description Amount Reference Tiller handle Contact your dealer Split pin 145TA7766 Axle 166TA6153 Operating manual 166TA7264 Spare parts list Contact your dealer Metal plate 166TA6161 Lithium battery 166TA6083 Screws 165TA9142 5.2. Safety instructions for assembly and installation of the product •... - Page 15 3. Install the battery and press down until it ‘clicks’. 4. Pull out the emergency switch. 5. Check if the switch on the handle is straight and not broken. 6. Take the lever and position it above the pump. Make sure the handle is in the correct position, the chain and switch should be on the back.
- Page 16 9. Pull the tiller handle down, remove the pin from the support and push the tiller back up. 10. Insert the chain through the support in the opening of the axle and secure it. 11. Fold the prongs of the split pins towards you so that the split pin remains in place.
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Page 17: Battery Installation
5.5. Battery installation Park the pallet truck securely and turn off the power before removing or installing the battery. Installation of a lithium battery (after charging): • The battery is fully charged after 2,5 hours of charging at 100–240 VAC. • The battery can be operated continuously for 3 hours in a fully charged state. 1. -
Page 18: Commissioning
COMMISSIONING When you are going to use the pallet truck for the first time, please follow the next steps. Only operate the pallet truck with battery current. Rectified AC current will damage the electronic components. Cable connections to the battery must be less than 6 meters long. Prepare the pallet truck for operation: 1. -
Page 19: Operation
OPERATION 7.1. Safety instructions for operating the product • A damaged or malfunctioning machine must never be used. If damage or malfunctions are discovered during daily inspection or function tests, the machine must be tagged and removed from service. • Do not operate a pallet truck unless you are trained or authorised to do so. •... -
Page 20: Operating Instructions
7.2. Operating instructions Please see chapter 8 for the daily maintenance schedule. Control handle pallet truck with lithium battery N° Control/display Function Horn button Activates the horn. Power switch Starts the pallet truck. button Lever To lift and lower the forks. Emergency stop By pressing this button, switch... - Page 21 2. Steering Turn the tiller to the left or right. 3. Emergency stop Pull out the puller (3) or press the emergency stop switch, all electrical functions are cut and the pallet truck will automatically brake. After using the emergency stop, you can switch the semi-electric pallet back on as described above.
- Page 22 3. Pump up the forks so that the pallet is lifted from the ground 4. Move backwards and pay attention to the load to make sure it’s stable. 5. Transport the goods with the forks raised as little as possible. 6.
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Page 23: Charging The Battery
9. Adjustments of the operating lever Adjustment of neutral position: 1. Place the operating lever in the normal position. 2. Push the tiller handle to the lowest position. 3. Regulate the adjusting nut and screw on the linkage so that, when the tiller handle is pumped, the forks neither raise nor lower. - Page 24 Charging the battery for pallet truck with lithium battery ELP15EULIT/ELP15UKLIT 1. Check if the condition is in conformity with the safety instructions for charging the battery (see above).
- Page 25 Charging the battery externally for pallet truck with lithium battery ELP15EULIT/ ELP15UKLIT 1. Lift the battery out of the vehicle. 2. Insert the battery into the charging base. 3. The LED light lights up. LED lamp indications: • Solid red LED: the battery is charging.
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Page 26: Maintenance
MAINTENANCE 8.1. Safety instructions for the maintenance of the product • No modifications or alterations which could affect capacity, stability or safety requirements of the pallet truck, but not limited to these examples, shall be made without the prior written approval of the original manufacturer, its authorised representative, or a successor thereof. - Page 27 2. Daily maintenance check • Check pallet truck frame for damage. • Check wheels for wear and damage. • Visually inspect battery for damage. • Check if the cables are still connected and check for damage. 3. Hydraulic system Lubrication may only be made by a qualified service technician and according to the manufacturer’s instructions.
- Page 28 Filling the oil 1. Remove the screw of the reservoir. 2. Pour the oil in the hole, the oil level must be at the same level as the filler hole. 3. Insert the screw into the hole of the reservoir. 4.
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Page 29: Battery Maintenance Instructions
8.4. Battery maintenance instructions Safety regulations for handling batteries • Replacement of the battery may only be made by a qualified service technician and according to the manufacturer’s instructions. • Park the pallet truck securely before carrying out any work on the batteries. •... - Page 30 Do not use dry cloth or fibre cloth to clean the battery to avoid static electricity and risk of explosions. If there is a large amount of dust, metal shavings or other debris on the upper cover and poles of the battery pack, use compressed air to clean it. 30/44...
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Page 31: Troubleshooting
TROUBLESHOOTING N° Problem Cause Action The forks can’t Key switch in “off” position. Set the key switch to “on”. be raised up to Battery charge too low. Check battery charge, charge battery the maximum if necessary. height. Pallet truck in charge mode. Interrupt charging. - Page 32 N° Problem Cause Action The forks The impurities in the oil prevent the Change the oil, see chapter 8. descend without release valve from closing properly. the release valve Some parts of the hydraulic system Inspect and replace the worn parts, being operated.
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Page 33: Temporarily Out Of Order
TEMPORARILY OUT OF ORDER 10.1. Decommissioning the pallet truck If the pallet truck needs to be decommissioned for more than 2 months, it must be parked in a frost-free and dry location and all necessary measures as described must be taken before, during and after decommissioning. -
Page 34: Final Decommissioning And Disposal
FINAL DECOMMISSIONING AND DISPOSAL Final, proper decommissioning or disposal of the product must be performed in accordance with the regulations of the country in which the product is used. In particular, regulations governing the disposal of batteries, fuels and electronic and electrical systems must be observed. -
Page 35: Annexes
ANNEXES 12.1. CE-certificate 35/44... - Page 36 36/44...
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Page 37: Error Messages
12.2. Error messages Error messages can be found in two ways: by reading the appropriate display on the handset display or by observing the fault codes indicated by the status LEDs. Handset display diagnostics Faults are displayed in the faults menu. LED diagnostics During normal operation, with no faults present, the status LED is constantly lit. - Page 38 LED 1 LED 2 Error message Explanation Possible cause Main on fault Main contactor driver On fault. Main contactor driver failed closed. Wiring fault HPD fault present > 10 sec. Misadjusted throttle;.; Broken throttle pot or throttle mechanism. Brake on fault Brake on fault. Electromagnetic brake driver shorted.
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Page 39: Hydraulic Diagram
12.3. Hydraulic diagram 39/44... -
Page 40: Electric Diagram
12.4. Electric diagram horn horn SW. B− (1) 24 V+ (11) backward (10) CPOT (0–5 V) (10) (13) belly SW. J1–1 J1–14 (23) J1–10 backward (11) J1–12 J1–5 EB. COIL TILLER SW. J3–1 J1–6 J3–2 H&S SW. J1–13 (24) (90) J1–4 charge inhibit (20) J2–2... - Page 41 NOTES ........................
- Page 42 NOTES ........................
- Page 43 NOTES ........................
- Page 44 Your distributor: Manufactured outside the EU for: TVH PARTS HOLDING NV Brabantstraat 15 • 8790 Waregem • Belgium T +32 56 43 42 11 • F +32 56 43 44 88 • info@tvh.com • www.tvh.com...
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