Related Manuals for Total Source SY8000
Summary of Contents for Total Source SY8000
- Page 1 User ManUal Operating Instructions Forklift Jack Operation Manual Note: This manual contains important information about raising forklifts that you may not know. Read this manual carefully and retain it for future reference.
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Page 2: Table Of Contents
Table of Contents Safety Instructions .....................................1 Forward ......................................2 Specifications .......................................2 Signal Words ......................................2 Component Identification ................................3 Release Knob......................................3 Using the Jack to Raise a Forklift ..............................4 1. Inspect the jack for signs of wear or damage ......................4 2. Transport the Jack to the Work Area ..........................4 3. -
Page 3: Safety Instructions
Safety Instructions WarnIng anyone who operates this jack must read and understand all the instructions and warning provided with this jack before being allowed to use it. All operators must be careful, competent, trained, and qualified in the safe operation of the jack. The owner (or other responsible individual) must ensure that any operator observes the proper safety procedures for using this jack at all times. -
Page 4: Forward
Foreword Thank you for your purchase. With TVH products, you take part in a long history of product engineering for the transportation service industry. Our purpose is to provide you with quality equipment that makes your job easier, and with exemplary service after the sale. Please call TVH’s customer service, at 1-800-255-4109 or 913-829-1000, with any comments or questions. -
Page 5: Component Identification
Component Identification COMPONENT IDENTIFICATION Release Knob, Spring Loaded (Twist counter-clockwise and hold to Fill Plug lower jack) J-Clip Reservoir (slips around pump plunger shaft to lock handle in UP position so jack can be dollied) Lift Arm Quick Release-Locking Pin Serrated Lift Pad Pump Handle Lift Arm Notch... -
Page 6: Using The Jack To Raise A Forklift
Using the Jack to raise a Forklift This section discusses the appropriate and safe methods for using the SY8000 Walking Beam Forklift Jack to raise and lower a forklift. WarnIng Using the jack to raise a forklift requires several steps that must be followed each and every time the jack is used: 1. - Page 7 1. Make sure the surface over which the jack will be wheeled is smooth. If the of wear or damage, or if there is any indication that the jack is not performing normally, carry the jack instead of wheeling it (see “How to Lift and Carry the Jack” on and call customer service at 816-891-6390.
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Page 8: Select Appropriate Support Strands And Bring Them To The Immediate Work Area
o Lift and Carry the Jack How to lift and Carry the Jack tify the proper lift points on the jack (see Figure 3). The jack should be lifted using both the toe lift poin rear frame lift point. 1. Identify the proper lift points on the jack (see Figure 3). The jack should be lifted using both the toe lift RNING! NEVER use the pump handle to lift the jack. -
Page 9: Prepare The Surrounding Area Before Using The Jack
4. Prepare the Surrounding area Before Using the Jack It is important that the surrounding area be prepared properly before raising a load. WarnIng! Failure to follow all of these instructions can result in jack instability and loss of a load: •... - Page 10 Figure 4 Figure 4 3. Examine the lift point carefully and ensure that it is strong enough to resist the lifting force of the jack without damaging the forklift or machinery. ift point carefully and ensure that it is strong enough to resist the lifting force of the jack without 3.
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Page 11: Raise The Forklift
arm. • WARNING! NEVER lift the forklift by its counterweight. • WARNING! NEVER lift the forklift in a manner that is counter to the manufacturer’s recommendations. 6. raise the Forklift 6. Raise the Forklift 1. Make sure the forklift is not running before raising the forklift. 1. -
Page 12: Lower The Forklift
8. lower the Forklift WarnIng! To avoid serious injury or death, NEVER drive the forklift off the jack or attempt to move a forklift that if it is elevated by the jack. 1. Use the instructions from Step 5 (Raise the Forklift) to raise the forklift off the jack stands. 2. -
Page 13: Pump Priming Instructions
Pump Priming Instructions If the jack should lose its prime for any reason, follow these steps to re-prime it: 1. With the release knob released, stroke the pump handle through 2 full cycles, slowly. 2. Raise pump handle fully up; lay the jack over on its left side, as viewed from rear. Push the pump handle “down. -
Page 14: Troubleshooting
Troubleshooting This section contains a list of problems that may be encountered and their solutions. If the provided solutions fail to correct the problem, contact customer service at the address and numbers shown on the back cover of this manual. Please have the model number, and serial number of your jack available. The serial number is permanently stamped on the top of the lift arm. -
Page 15: Notes
Grease pin and clevis at assembly before at assembly before installing installing power unit and roll pin. power unit and roll pin Soft Seal Kit 8-831-01002 SY8000 Forklift Jack Model FLJ-400C Starting S/N 31-059855 Page 1 of 5 DN040405 © 2005 Gray Automotive Products Co. - Page 16 Item Part number Description GR1-234-39011 Hook, S-Type GR1-831-04002 Handle Locking Bracket GR2-232-20089 Handle Tube, Drilled Handle Grip, 7/8 I.D. X 5” Long Roll Pin, 1/4 Dia., 1 3/8” Long GR1-470-23021 Shaft, Grooved Ends, 3/4 Dia. GR1-480-01007 Wheel, Non-Metallic, 3 Dia. GR1-204-01704 Washer, Special, 1.005 O.D.
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- Page 18 Item Part Number Description Item Part number Description 274-34001 Plug, Straight Thread, Recessed Hex, with O'Ring GR1-274-34001 Plug, Straight Thread, Recessed Hex, with O’Ring 233-12002 Spring, Compression, .406 Dia. 390-20007 Gasket, Metallic, .045 Thick, 5/16 I.D. GR1-233-12002 Spring, Compression, .406 Dia. 201-01101 Capscrew, Socket Head, 5/16-18UNC, Steel, Unplated, 3/8 Long GR1-390-20007...
- Page 19 Item Part Number Description 670-10231 Information Placard, Warning, FLJ-400B Item Description 670-10049 Information Placard, Notice Information Placard, Warning, FLJ-44B 670-00262 Information Placard, Capacity Information Placard, Notice 670-10176 Information Placard, Multi-Language Information Placard, Capacity Information Placard, Multi-Language 670-10373 Information Placard, Address/Contact Information Placard, Address/Contact 670-10115 Information Placard, Two Position Lift Pad...
- Page 20 TVH Parts Co. 16355 S. Lone Elm Road Olathe, KS 66062 Toll-Free: (800) 255-4109 Fax: (913) 829-9208...
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