T-Drill T-65CU Original-Instruction Manual Spare Parts List
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T-Drill T-65CU Original-Instruction Manual Spare Parts List

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INSTRUCTION MANUAL
SPARE PARTS LIST
COLLARING MACHINE
T-65CU

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Summary of Contents for T-Drill T-65CU

  • Page 1 INSTRUCTION MANUAL SPARE PARTS LIST COLLARING MACHINE T-65CU...
  • Page 2 Your local dealer is: Copyright © 2019 T-DRILL Oy. All rights reserved. This manual, or parts thereof, may not be reproduced in any form or by any means, nor translated into any other language without a written permission of T-DRILL Oy Is has been our aim to elaborate this instruction book with the greatest possible care and attention.

  • Page 3: Table Of Contents

    6.3 Chucking the T-DRILL head ..................19 6.3.1 Chucking ....................... 19 6.3.2 Removal ......................19 6.4 The tee forming process with the T-DRILL T-65 ............20 6.5 Annealing of tube ....................23 6.6 Forming a tee to run tubes > 4’’ ................25 7.
  • Page 4 14.1 T-65 pipe collaring machine for copper ..............37 14.2 The T-65 Tee Forming Unit ..................39 14.3 T-Drill collaring heads .................... 40 14.3.1 Collaring head Ø 8 (5/16”) and pair of pins 5310408A ....... 41 14.3.1.1 Collaring head Ø 8 (5/16”) 5310398 ..........41 14.3.2 Collaring head Ø...

  • Page 5: Notes On The Use Of The Instruction Manual

    This instruction manual includes instructions for set-up, operation and maintenance of the T-DRILL T-65 tee forming machine. This book also includes instructions on how to use and select T-Drill heads for hand tools. ¨NOTE! Before carrying out any actions, read chapter 2 ”Safety Instructions”.

  • Page 6: General Safety Instructions

    ¨NOTE! The T-DRILL T-65 is designed for use with MILWAUKEE power unit. Using any other power units with the T-DRILL T-65 tee forming unit is not allowed. IMPORTANT! Detaching the power unit from the tee-forming unit will void the warranty! 2.1 GENERAL SAFETY INSTRUCTIONS FOR WORK AREA...

  • Page 7: Safety Instructions For Tool

    T-65CU COLLARING MACHINE 2.2 SAFETY INSTRUCTIONS FOR TOOL Store idle tools – when not in use, tools should be stored in dry, high, or locked-up place, out of the reach of children. Don’t force tool – It will do the job better and safer at the rate for which it is intended.

  • Page 8: T-65B Battery And Charger Specific Warnings

    Do not use tool if switch will not turn it on and off. Have your tool repaired only by T-DRILL – This electric tool is in accordance with the relevant safety requirements. Repairs should be carried out only by certified persons using original spare parts;...

  • Page 9: Safety Instructions For Tee Forming

    T-65CU COLLARING MACHINE 2.3 SAFETY INSTRUCTIONS FOR TEE FORMING Do not touch the rotating tool when the work cycle is on. When fixing the machine to the tube, be careful not to leave your fingers between the machine and the tube.

  • Page 10: General Information On T-Drill T-65

    T-DRILL T-65B is a cordless version of the machine with 28V Lithium-ion battery. 3.2 THE PARTS OF THE T-65 1. T-DRILL head, 2. Chuck ring, 3. Tube support, 4. T-DRILL tee forming unit, 5. Power unit, 6. Connecting cord, 7. Battery of the T-65B...

  • Page 11: Information About Accessories

    3.4 OPERATING RANGE OF THE MACHINE The T-DRILL T-65 is intended for forming a tee in copper tube. The branch tube is joined to the run tube by brazing. The outlet size range of T-65 is NS 1/2” to 2” (10 – 54 mm).

  • Page 12: Technical Specifications

    INSTRUCTION MANUAL 3.5 TECHNICAL SPECIFICATIONS T-65 Value Note! Type code 3305 Tee diameter NS 1/2” - 2” / 10– 54mm Run tube NS 1/2” - 4” / 15– 108mm Up to 6” / 168,3 mm with optional retrofit kit Max. wall-thickness See Capacity chart Materials Copper (Cu)

  • Page 13: Preparing Before Use

    T-65CU COLLARING MACHINE 5. PREPARING BEFORE USE a DANGER! Before using, make sure that the supply voltage agrees with the rated voltage specified on the tool. ¨NOTE! Before pulling any collar always make sure that the pipe is completely empty.

  • Page 14: Start-Up Check For T-65

    INSTRUCTION MANUAL 5.2 START-UP CHECK FOR T-65 ¨NOTE! Carry out the start-up checks before using the machine. Before using the machine, proceed as follows: 1. Check that the cord is connected to the machine 2. Check that the cord is connected to the mains. 5.3 START-UP CHECK FOR T-65B ¨NOTE! Before using the machine check that the battery is fully charged and accurately installed to the machine.
  • Page 15 T-65CU COLLARING MACHINE The speed selector The feed mechanism lever 1. The speed selector knob is on the top of the gearbox of the tee forming unit. To engage high or slow speed, turn the selector knob 180°. The selected speed as shown in the picture.

  • Page 16: Selection And Adjustment Of The T-Drill Heads

    INSTRUCTION MANUAL 6.2 SELECTION AND ADJUSTMENT OF THE T-DRILL HEADS 6.2.1 THE IDENTIFICATION OF THE T-DRILL HEAD The size of the T-DRILL head is stamped on the cover plate: 17.2 3/8” 5050087 Identification: 1. Actual size in millimetres, 2. Nominal size in inches (NS),...

  • Page 17: The Fine Adjustment Of The Outlet Diameter

    Check the forming pin span diameter “T” with an adjusting ring or slide gauge. Depending on the size of the T-DRILL head, the forming pin span T should be 0.020” – 0.055” (0,5 - 1,4mm) bigger than the branch pipe outer diameter (O.D.)

  • Page 18: Changing The Outlet Size

    6.2.3 CHANGING THE OUTLET SIZE 1. Loosen the screws on the cover plate by about one circle using a 3 mm hexagon wrench that is supplied with the T-DRILL package. 2. To enlarge the outlet rotate the conical cover with respect to the cover plate in plus (+) direction.

  • Page 19: Chucking The T-Drill Head

    (2) in the chuck until it locks. Make sure the T-DRILL head is tightly chucked. 6.3.2 REMOVAL To remove the T-DRILL head (2) from the chuck (1), rotate the locking ring as far it will go. Turn the T-DRILL head to the same direction one quarter of a turn (1/4) at the same time pulling it straight out.

  • Page 20: The Tee Forming Process With The T-Drill T-65

    INSTRUCTION MANUAL 6.4 THE TEE FORMING PROCESS WITH THE T-DRILL T-65 Since the process may be new to you, we recommend that you read the following instructions carefully and then practice a few times on some pieces of scrap tubing.
  • Page 21 This centers the T-DRILL head onto the tube. 8. Start the tool by pressing the trigger and drill until the bit has fully penetrated into the tube.
  • Page 22 12. Once the T-DRILL head has come completely out of the outlet, release the trigger. IMPORTANT! Release the drill trigger as soon as the T-DRILL head clears the rim of the outlet. ¨NOTE! Never attempt to “help” the tool by pulling it out of the tube. This would result in an oval outlet! ¨NOTE! Wipe away any excess lubricant which may have remained inside...

  • Page 23: Annealing Of Tube

    2. Attach counterplate to the tube where annealing has been done. 3. Lubricate forming pins and cutting edges on T-DRILL head. 4. Retract forming pins on T-DRILL Head and attach T-DRILL T-65 to counterplate. Notches on tube support fit on tabs of counterplate.
  • Page 24 INSTRUCTION MANUAL 5. Drill pilot hole, extend forming pins, reduce speed, engage feed mechanism, pull trigger to form the outlet. Release trigger when forming pins clear the rim of the outlet. 6. Notch and dimple both sides of branch tube. 7.

  • Page 25: Forming A Tee To Run Tubes > 4

    T-65CU COLLARING MACHINE 6.6 FORMING A TEE TO RUN TUBES > 4’’ 1. Install optional retrofit kit #5540120 support feet. • When making an outlet larger that 1” continue from section 6.5. • When making an outlet ½” or ¾” (to bigger that 4” run tube), continue: 2.

  • Page 26: Maintenance

    7.1 THE MAINTENANCE OF THE T-DRILL T-65 Clean dust and dirt from machine surface and power unit vents periodically. The T-DRILL T-65 is prelubricated and does not need special attention for maintenance. 7.2 THE POLISHING AND REPLACEMENT OF THE FORMING PINS 1.

  • Page 27: Trouble-Shooting

    • Use more lubricant • Lubricant insufficient • Only lubricant recommended • Lubricant of bad quality by T-DRILL is to be used The forming pins are worn or Clean or change the forming pins. dirt stuck on their surface. Burrs in the tee that...
  • Page 28 See the 10. Capacity charts. thickness. The forming pins Not enough lubricant during Lubricate the T-Drill head carefully or the drill shank forming of the tee. before forming the outlet. breaks. The lubricant is not suitable for Consult your local T-DRILL your material.

  • Page 29: Disposal Of The T-Drill Machine

    (other than normal wear and tear) for a period of one (1) year from date of shipment. Should within this period any T-65 be proved to T-DRILL’s satisfaction to be defective, such product shall be repaired or replaced. Such repair or replacement shall be T-DRILL’s sole obligation;...

  • Page 30: Supplement

    11.1 CAPACITY CHART IN MILLIMETERS AND INCHES Use the capacity charts to determine the maximum wall-thickness of the tube and to select the right T-DRILL head. Instructions for the use of the capacity charts: 1. Use the unit of measure that is correct for you: the measures of the charts are in both millimeters and in inches.

  • Page 31: Capacity And Instruction Chart

    T-65CU COLLARING MACHINE 11.2. CAPACITY AND INSTRUCTION CHART Run tube Ø 76,1 15 mm A-D-H A-C-D-L A-C-D-L 22 mm A-D-H A-C-D-L A-C-D-L 28 mm A-C-L A-C-L 35 mm A-C-L A-C-L 42 mm A-C-L A-C-L 54 mm A-C-L A-C-L • A = Anneal outlet area to dull red about 760ºC.

  • Page 32: Notcher Nd-54

    INSTRUCTION MANUAL 12. NOTCHER ND-54 12.1 GENERAL 12.1.1 PURPOSE OF THE TOOL The tube end notcher is a device for the preparation of the end of the tube before insertion into the T-branch collar. It cuts a curved notch and produces two dimples simultaneously, one 6mm (1/4”) atop the other.

  • Page 33: Dimensions

    T-65CU COLLARING MACHINE 12.1.3 DIMENSIONS Measure Length 16,5 Operational width Height, lever in upright position Height, lever in down position Weight 6,8 kg 15 lbs 12.1.4 DESCRIPTION OF PARTS See chapter 14.4 12.2 OPERATION INSTRUCTIONS Lay the notcher on an even surface. Line up the appropriate die with the base by rotating the body plate.

  • Page 34: Adjustment Of Notcher Tips

    INSTRUCTION MANUAL 12.3.3 ADJUSTMENT OF NOTCHER TIPS In case notcher tips need fine adjustment do the following: Heat holder pin with a flame until tips can be turned with 2 mm wrench to the proper depth. Heating is necessary because of glue on tip’s screw. 12.3.4 HOW TO REPLACE LOWER DIE Remove the 19 mm nut under the base as follows: Put lever in down position.

  • Page 35: Ordering Spare Parts

    T-65CU COLLARING MACHINE 13. ORDERING SPARE PARTS When ordering spare parts, please state the following details: - Type code of the machine - Manufacturing code of the machine - The part number - A description of the part - The quantity of the parts required The type code and manufacturing code of the machine are indicated on the nameplate of the machine.
  • Page 36 SPARE PARTS LIST This page is intentionally left blank.

  • Page 37: Spare Parts List

    T-65CU COLLARING MACHINE 14. SPARE PARTS LIST 14.1 T-65 PIPE COLLARING MACHINE FOR COPPER Part No. Complete assembly 5330678 T-DRILL T-65 120 V USA 5330682 T-DRILL T-65 230 V Europe 5330688 T-DRILL T-65B Pos Part No. Description Size/type 5330158 Power Unit 120 V USA...
  • Page 38 SPARE PARTS LIST 14.2 THE T-65 TEE FORMING UNIT 5330154 Pos Part No. Description Size/type Std./manuf. 5330156 Housing T-65 5330117 Lead Screw 5330097 Nut assembly 5540031 Gear 3330178 Gear changer 5330115 Shift Knob 4330099 Push rod 3330074 Lever 4540068 3330075 Fastening bush 4540056 3300056...

  • Page 39: The T-65 Tee Forming Unit

    T-65CU COLLARING MACHINE 14.2 THE T-65 TEE FORMING UNIT...

  • Page 40: T-Drill Collaring Heads

    SPARE PARTS LIST 14.3 T-DRILL COLLARING HEADS Tee Size Ø mm Actual Tee Size Ø inch 5/16 ½ ¾ Order No. 5310408 5310399 5310400 5310401 5310402 Tee Size Ø mm Actual Tee Size Ø inch 1 1/8 1 3/8 1 1/2”...

  • Page 41: Collaring Head Ø 8 (5/16") And Pair Of Pins 5310408A

    T-65CU COLLARING MACHINE 14.3.1 COLLARING HEAD Ø 8 (5/16”) AND PAIR OF PINS 5310408A Pos. Part No. Name Size / type Standard/manuf. Qty 5310398 Collaring head Ø8 3310235 Forming pin P2 14.3.1.1 COLLARING HEAD Ø 8 (5/16”) 5310398 Pos. Part No.

  • Page 42: Collaring Head Ø 10 Mm (3/8") 5310399 B

    SPARE PARTS LIST 14.3.2 COLLARING HEAD Ø 10 MM (3/8”) 5310399 B Pos. Part No. Name Size / type Standard/manuf. Qty 2310140 Drill core 6,2-2,5 3310468 Forming pin Ø2.5 2310283 Cone 3310293 Adjusting shim 4310323 Cover Ø10, 1/4" 4310372 Screw 4310376 Spring 3310380...

  • Page 43: Collaring Head Ø 12 Mm (1/2") 5310400 C

    T-65CU COLLARING MACHINE 14.3.3 COLLARING HEAD Ø 12 MM (1/2”) 5310400 C Pos. Part No. Name Size / type Standard/manuf. Qty 2310150 Drill core 8,0-3 3310469 Forming pin Ø3 2310283 Cone 3310293 Adjusting shim 4310329 Cover Ø12, 3/8" (5310400) 4310372...

  • Page 44: Collaring Head Ø 15 Mm (5/8") 5310401

    SPARE PARTS LIST 14.3.4 COLLARING HEAD Ø 15 MM (5/8”) 5310401 Pos. Part No. Name Size / type Standard/manuf. Qty 2310160 Drill core 9,7-4 6310551 Forming pin CrN Ø4,0 2310283 Cone 3310297 Adjusting shim 4310335 Cover Ø15, 1/2" (5310401) 4310372 Screw 4310376 Spring...

  • Page 45: Collaring Head Ø 18 Mm (3/4") 5310402 C

    T-65CU COLLARING MACHINE 14.3.5 COLLARING HEAD Ø 18 MM (3/4”) 5310402 C Pos. Part No. Name Size / type Standard/manuf. Qty 2310170 Drill core 10,5-4 6310551 Forming pin CrN Ø4,0 2310283 Cone 3310310 Adjusting shim 4310341 Cover Ø18, 5/8" (5310402)

  • Page 46: Collaring Head Ø 22 Mm (7/8") 5310403 C

    SPARE PARTS LIST 14.3.6 COLLARING HEAD Ø 22 MM (7/8”) 5310403 C Pos. Size / type Part No. Name Standard/manuf. Qty 2310180 Drill core 12,2-5 4310473 Forming pin P5 2310283 Cone 3310304 Adjusting shim 4310347 Cover Ø22 (5310403) 3310389 Conical cover 20 4310372 Screw 4310376...

  • Page 47: Collaring Head Ø 28 Mm (1 1/8") 5310404 D

    T-65CU COLLARING MACHINE 14.3.7 COLLARING HEAD Ø 28 MM (1 1/8”) 5310404 D Pos. Size / type Part No. Name Standard/manuf. Qty 2310210 Drill core 18,0-6 4310474 Forming pin CrN pinnoite 2310283 Cone 3310304 Adjusting shim 4310359 Cover Ø28, 1" (5310404)

  • Page 48: Collaring Head Ø 35 Mm (1 3/8") 5310411

    SPARE PARTS LIST 14.3.8 COLLARING HEAD Ø 35 MM (1 3/8”) 5310411 Pos. Size / type Part No. Name Standard/manuf. Qty 4310221 Drill core 22,0-8 3430033 Forming pin Ø8 B 4310362 Cover 35, 1 1/4" (5310411) 4310372 Screw 2310451 Cone 4310376 Spring 3050149...

  • Page 49: Collaring Head Ø 42 Mm (1 1/2") 5310412

    T-65CU COLLARING MACHINE 14.3.9 COLLARING HEAD Ø 42 MM (1 1/2”) 5310412 Pos Part No. Description Size/type Std./manuf. 4050253 Drill core 27,0-8 3430033 Forming pin Ø8 B 4310364 Cover 42, 1 1/2" (5310412) 3050151 Adjusting shim 2310451 Cone 4310372 Screw...

  • Page 50: Collaring Head Ø 54 Mm (2") 5310413

    SPARE PARTS LIST 14.3.10 COLLARING HEAD Ø 54 MM (2”) 5310413 Pos Part No. Description Size/type Std./manuf. 2050254 Drill core 37,0-10 3430034 Forming pin Ø10 2310451 Cone 3050151 Adjusting shim 4310365 Cover 54, 2" (5310413) 4310372 Screw 4310376 Spring 3050149 Conical cover Ø38 9019003...

  • Page 51: Optional Equipment

    T-65CU COLLARING MACHINE 14.4 OPTIONAL EQUIPMENT Part No. Description 5090294 Notcher ND-54 3310461 Gauge Block 5540085 Counter Plate 5540201 Chain 9010205 Lubricant for copper 1 litre bottle 5540120 6” Retrofit kit 5330672 Universal chuck...

  • Page 52: Notcher Nd-54 5090294

    SPARE PARTS LIST 14.4.1 NOTCHER ND-54 5090294 Pos Part No. Description Size/type Std./manuf. 4090275 Base 2090276 Body plate 2090277 Lower die 6090304 Blade 6090305 Support plate 6090303 Plate 4090298 4090281 Tube shaft 3090282 Screw rod 3090293 Lever 4090094 Roll 3090284 Machine plate 4090285 Holder pin...
  • Page 53 T-65CU COLLARING MACHINE 14.4.1 NOTCHER ND-54 5090294...

  • Page 54: Counter Plate 5540085

    SPARE PARTS LIST 14.4.2 COUNTER PLATE 5540085 Pos Part No. Description Size/type Std./manuf. 3540011 Counterplate 3540012 Counter plate mask. 3540013 Counterplate fem. 5540201 Chain 9018038 Parallel pin Ø3m6x20 DIN 6325 4540070...

  • Page 55: Chain 5540201

    T-65CU COLLARING MACHINE 14.4.3 CHAIN 5540201 Pos Part No. Description Size/type Std./manuf. 4050090 Screw 4540015 Knob 9013201 Wing nut DIN 315 9024117 Coupler link 1/2" 332 Wipperman 8000742 Roller chain 1/2"x275 (332 ) DIN 8187 Wipperman 14.4.4 UNIVERSAL CHUCK 5330672 Pos Part No.

  • Page 56: Ec Declaration Of Conformity

    EC DECLARATION OF CONFORMITY Manufacturer: T-DRILL OY Address: Ampujantie 32 FIN-66400 LAIHIA FINLAND Name of the person authorized to compile the technical file: Juha Murtomäki confirms that machine T-DRILL T-65 putkenkaulustuskone 3305 (Pipe collaring machine) (Make) (Type code ) Complies with the regulations of the following other EU directives:...
  • Page 57 Product Name: MOBILMET 763 Revision Date: 05Sep2007 Page 1 of 9 ______________________________________________________________________________________________________________________ MATERIAL SAFETY DATA SHEET SECTION 1 PRODUCT AND COMPANY IDENTIFICATION PRODUCT Product Name: MOBILMET 763 Product Description: Base Oil and Additives Product Code: 663492-00, 971506 Intended Use: Metal processing fluid COMPANY IDENTIFICATION Supplier: EXXON MOBIL CORPORATION...
  • Page 58 Product Name: MOBILMET 763 Revision Date: 05Sep2007 Page 2 of 9 ______________________________________________________________________________________________________________________ SECTION 4 FIRST AID MEASURES INHALATION Remove from further exposure. For those providing assistance, avoid exposure to yourself or others. Use adequate respiratory protection. If respiratory irritation, dizziness, nausea, or unconsciousness occurs, seek immediate medical assistance.
  • Page 59 Product Name: MOBILMET 763 Revision Date: 05Sep2007 Page 3 of 9 ______________________________________________________________________________________________________________________ In the event of a spill or accidental release, notify relevant authorities in accordance with all applicable regulations. In the event of a spill or accidental release, notify relevant authorities in accordance with all applicable regulations.
  • Page 60 Product Name: MOBILMET 763 Revision Date: 05Sep2007 Page 4 of 9 ______________________________________________________________________________________________________________________ PERSONAL PROTECTION Personal protective equipment selections vary based on potential exposure conditions such as applications, handling practices, concentration and ventilation. Information on the selection of protective equipment for use with this material, as provided below, is based upon intended, normal usage.
  • Page 61 Product Name: MOBILMET 763 Revision Date: 05Sep2007 Page 5 of 9 ______________________________________________________________________________________________________________________ Relative Density (at 15 C ): 0.87 Flash Point [Method]: >160C (320F) [ ASTM D-92] Flammable Limits (Approximate volume % in air): LEL: 0.9 UEL: 7.0 Autoignition Temperature: N/D Boiling Point / Range: >...
  • Page 62 Product Name: MOBILMET 763 Revision Date: 05Sep2007 Page 6 of 9 ______________________________________________________________________________________________________________________ Irritation (Rabbit): Data available. May cause mild, short-lasting discomfort to eyes. Based on test data for structurally similar materials. CHRONIC/OTHER EFFECTS For the product itself: Oil Mist (highly refined oils): Animals exposed to high concentrations of mist developed oil retention, inflammation, and oil granulomas in the respiratory tract.
  • Page 63 Product Name: MOBILMET 763 Revision Date: 05Sep2007 Page 7 of 9 ______________________________________________________________________________________________________________________ REGULATORY DISPOSAL INFORMATION RCRA Information: The unused product, in our opinion, is not specifically listed by the EPA as a hazardous waste (40 CFR, Part 261D), nor is it formulated to contain materials which are listed as hazardous wastes. It does not exhibit the hazardous characteristics of ignitability, corrositivity or reactivity and is not formulated with contaminants as determined by the Toxicity Characteristic Leaching Procedure (TCLP).
  • Page 64 Product Name: MOBILMET 763 Revision Date: 05Sep2007 Page 8 of 9 ______________________________________________________________________________________________________________________ 5 = TSCA 4 10 = CA P65 CARC 15 = MI 293 Code key: CARC=Carcinogen; REPRO=Reproductive SECTION 16 OTHER INFORMATION N/D = Not determined, N/A = Not applicable THIS SAFETY DATA SHEET CONTAINS THE FOLLOWING REVISIONS: Revision Changes: Section 13: Empty Container Warning was modified.
  • Page 65 More T-DRILL products for tube and pipe fabrication HFT-2000 T-65 SS Semiautomatic unit for small volume production of Tube Collaring System for stainless steel pipes T-DRILL collars. -Collar sizes 20-51mm -Collar sizes 10-54 mm -Run tube sizes 32 - 219.1 mm...

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