TCS TC-HS V2 Original Instruction
  1. Manuals
  2. Brands
  3. TCS Manuals
  4. Industrial Equipment
  5. TC-HS V2
  6. Original instruction
TCS TC-HS V2 Original Instruction

TCS TC-HS V2 Original Instruction

Telescopic unit
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Original instruction manual
for
TC-HS V2
Telescopic unit
These operating instructions are a supplement to the operating instructions
TCF
und
TCF
EVOLine
and only valid in use with screw feeders TCF EVO Line / TCF X Line.
ATTENTION
To reduce the risk of injury, anyone using, installing, repairing,
servicing, or working near this appliance must read and under-
stand these instructions before performing any of the above tasks.
DO NOT DISPOSE - HAND OVER TO THE USER
Valid from serial no. P900129
Publication date 29.09.2021 V01.2

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TC-HS V2 and is the answer not in the manual?

Questions and answers

Related Manuals for TCS TC-HS V2

Summary of Contents for TCS TC-HS V2

  • Page 1 Original instruction manual TC-HS V2 Telescopic unit These operating instructions are a supplement to the operating instructions EVOLine and only valid in use with screw feeders TCF EVO Line / TCF X Line. ATTENTION To reduce the risk of injury, anyone using, installing, repairing, servicing, or working near this appliance must read and under- stand these instructions before performing any of the above tasks.
  • Page 2 TC - Hand Standard V2 Symbols of the operating instructions Symbols of the operating instructions In these operating instructions, text passages of particular importance are highlighted with symbols described below. Danger! This symbol indicates an immediate danger to the life and health of persons, including life-threatening injuries or death.

  • Page 3: Table Of Contents

    Advice for your safety ................10 Set up and installation ................12 Mounting of the TC-HS V2 in the balancer or in the telescopic arm ....12 Connecting the cable conduit package ............12 Preparations before initial commissioning ..........15 Operation ....................

  • Page 4: System Overview

    [2] Mouthpiece [3] Feed hose Abb 1) Assemblies Structure of the system Pos. Element/setting part Function Screwdriver TC-HS V2 Screwing of workpieces Handle Mouthpiece Receiving the supplied screws Feed hose Feeding the fasteners Mouthpiece spigot Connection of the supply hose...

  • Page 5: Use And Operation

    • Do not work in an explosive environment. • The TC-HS V2 is to be used in closed rooms, in which the devices cannot heat up over 45 °C. • Observance of these operating instructions is also part of the intended use.

  • Page 6: How It Works

    The screwdriver is guided by hand to the workpiece to be screwed so that the screw is placed axially at the screw position. As soon as axial pressure is applied to the TC-HS V2, the upper initiator in the handpiece is activated and the start pulse is triggered. The spindle starts to...
  • Page 7 TC - Hand Standard V2 and operation the screwing process is finished. As soon as the TC-HS V2 is retracted from the workpiece, the cylinder automatically extends again, thus cancelling the start impulse. After complete extension of the cylinder, the lower initiator of the handpiece is activated, resulting in the feeding of another screw.

  • Page 8: Technical Data

    TC - Hand Standard V2 Technical data Technical data Technical data of the TC-HS V2 Room dimensions Diameter x height [mm] 40 x 500 (with standard motor) Drive Pneumatic /Electric motor with Shut-off and/or slipping clutch Weight with mouthpiece and motor...

  • Page 9: Safety Instructions

    Personnel qualification 1. Personnel to be trained, instructed or undergoing training may only work with the TC-HS V2 under the constant supervision of an experienced person. 2. For work on pneumatics, the qualification of a technical education with knowledge of pneumatics is required.

  • Page 10: Advice For Your Safety

    TC - Hand Standard V2 Safety instructions Advice for your safety To protect your own health and the health of your colleagues, observe the following instructions: Working with the screwdriver 1. Never point the screwdriver at yourself or against persons! 2.
  • Page 11 TC - Hand Standard V2 Safety instructions 9. Never screw together workpieces that are under tension! 10. If the workpieces that you want to screw together can become electrostatically charged, e.g. by a conveyor belt made of plastic, then ensure equipotential bonding between the workpiece and the conveyor belt. Otherwise there is a risk of electric shock! Behaviour in an emergency If an emergency occurs, immediately disconnect the power supply at the feeder...

  • Page 12: Set Up And Installation

    Set up Set up and installation Mounting of the TC-HS V2 in the balancer or in the telescopic arm The TC-HS V2 can be mounted in a balancer or telescopic arm. You can obtain these fastening devices from Technik Center Schraubsysteme.
  • Page 13 TC - Hand Standard V2 and installation Set up -the control cable (7) on the telescopic screwdriver, the supply hose (5) to the mouthpiece (4) as shown. Connection at Feed module Close • For pneumatic motors, the pneumatic hose, -the feed hose (5) -and the control cable (7).
  • Page 14 TC - Hand Standard V2 and installation Set up Finally, check all connections for tightness. It is imperative that the feed hose is firmly attached to the mouthpiece connection. If the feed tube is loose at this end, there is a risk of a screw shooting out of the feed tube.

  • Page 15: Preparations Before Initial Commissioning

    TC - Hand Standard V2 before initial commissioning Preparations Preparations before initial commissioning Check all connections of the cables and hoses of the cable conduit package for tight fit. Initial commissioning or after maintenance work During initial start-up or after maintenance work, a screw must first be fed to the screwdriver.

  • Page 16: Operation

    TC - Hand Standard V2 Operation Operation Before you start working, read the safety instructions. It's about your health! Preparations before each commissioning The following requirements must be met for screwing. -Feed module is switched on. -compressed air to 6 bar. -Feed hose is firmly seated on the screwdriver.

  • Page 17: Commissioning / Decommissioning

    TC - Hand Standard V2 / Decommissioning Commissioning Commissioning / Decommissioning Commissioning The system is connected to the mains, the blue LED on the display lights up.  Press the grey button on the display. If the module maintenance unit is present: Regulate the compressed air to approx.
  • Page 18 TC - Hand Standard V2 / Decommissioning Commissioning 3. Grasp the telescopic screwdriver with a firm grip. The start signal is triggered by pressing the mouthpiece. The telescopic tube slides into the screwdriver.    Screw in BAxtending the telescopic tube (loading a new screw) CNew screw loaded...

  • Page 19: Bit Change

    TC - Hand Standard V2 / Decommissioning Commissioning Bit change 1. Pull the retaining ring upwards. 2. Pull the mouthpiece forward. Abb 8) Dismantle mouthpiece 3. Turn the bit (1) out of the spacer (2). Lock the intermediate piece (2) so that it is not turned out of the shaft (3) (A, B in Fig.

  • Page 20: Decommissioning

    TC - Hand Standard V2 / Decommissioning Commissioning Decommissioning 1. Press the red button on the display and disconnect the device plug. system is disconnected from the voltage. 2. Close the shut-off valve of the compressed air supply.

  • Page 21: Malfunctions, Causes And Remedies

    Loosen cover cap and check limit Chapter 10.3.3 Limit switch adjusted switch. Page 31 Control cable loose on The TC-HS V2 does Chapter 5.2 feeder module or Fasten the control cable. not start when the Page 12 screwdriver...
  • Page 22 TC - Hand Standard V2 , causes and remedies Malfunctions Malfunction / Fault Cause Remedy more information Error indication Pour the screws into the reservoir. Reservoir tank is Observe the correct screw type! empty. No foreign bodies or dirt may get into the sorting bowl! Loosen the feed hose and remove any objects in the feed hose.
  • Page 23 TC - Hand Standard V2 , causes and remedies Malfunctions Malfunction / Error Fault Cause Remedy more information indication Fill up and adjust the mist Compressed air lubricator. For screwdrivers with contains too little oil. electric drive, no oil is required Screwdriver noises in the mist lubricator.

  • Page 24: Check Mouthpiece

    TC - Hand Standard V2 , causes and remedies Malfunctions Check mouthpiece Before starting work must: -the feeder module must be switched off, -the compressed air supply must be disconnected, -and the feed hose must be disconnected from the screwdriver! Otherwise there is a danger of screws shooting out! Wear test 1.

  • Page 25: Blow Out The Feed Hose

    In rare cases it can happen that there are several screws in the feed hose. If this is the case, loosen the feed hose on the TC-HS V2. Make sure that the feed hose is held in a container where there is no possibility that the screws can shoot out either upwards or downwards.

  • Page 26: Maintenance

    TC - Hand Standard V2 Maintenance 10.0 Maintenance 10.1 Safety instructions for maintenance, servicing and troubleshooting Carry out the maintenance work prescribed in the operating instructions in due time. This will extend the service life of the screwdriver and the feeder module. Maintenance, inspection and repair work may only be carried out by personnel with the appropriate qualifications (see chapter 4.2 , page 9).

  • Page 27: Maintenance Intervals

    Maintenance intervals Table maintenance intervals Assembly Maintenance Maintenance More intervals Information • Cleaning and greasing TC-HS V2 Chapter 10.3.8 Page 33 the telescopic tube Chapter 10.3.7, page 33 • TC-HS V2 Visual inspection for Replace immediately if Housing external damage cracked.

  • Page 28: Maintenance Work On The Tc-Hs V2

    TC - Hand Standard V2 Maintenance 10.3 Maintenance work on the TC-HS V2 10.3.1 Disassembly and assembly of the screwdriver With the procedure described below, you can exchange: -Mouthpiece -handpiece -spindle -engine -coupling When the screwdriver -on the handpiece on the clutch is defective, send the screwdriver to Technik Center Schraubsysteme for repair.
  • Page 29 TC - Hand Standard V2 Maintenance Disassembly 1. Disassemble the mouthpiece. 2. Lock the mouthpiece with a spanner and loosen the lock nut (SW 19). 3. Unscrew the quick release and remove the lock nut. 4. Unscrew and remove handpiece (left-hand thread) Abb 11) Dismantle the mouthpiece, quick adapter and handpiece 5.

  • Page 30: Checking The Handpiece

    TC - Hand Standard V2 Maintenance 10.3.2 Checking the handpiece 1. Remove the screws from the handpiece switch cover. 2. Lift off the switch cover. 3. Loosen the switching screw and disassemble the piston. 4. Check the guide rail of the handpiece for visual defects. 5.

  • Page 31: Setting The Depth Cut-Off Via The Sensor System In The Handpiece

    TC - Hand Standard V2 Maintenance 10.3.3 Setting the depth cut-off via the sensor system in the handpiece To set the initiator for deep shutdown, proceed as follows: 1. The handpiece lies in front of you with the control cable pointing upwards. 2.

  • Page 32: Setting The Depth Cut-Off Via Tcf Evo Line Feeder

    TC - Hand Standard V2 Maintenance 10.3.4 Setting the depth cut-off via TCF EVO Line Feeder On the TCF EVO Line feeder, a run-on time can be defined via the Modules depth shut-off menu item. Item Description Follow-up time [sec] Defines the run-on time after reaching sensor S2 before the screwdriver is stopped.

  • Page 33: Checking The Pneumatic Hoses

    TC - Hand Standard V2 Maintenance 10.3.5 Checking the pneumatic hoses Check the pneumatic hoses for tight fit. If loose pneumatic hoses come loose, they can "whirl around" uncontrollably and painfully hit parts of the body. 10.3.6 Replacing the pneumatic hoses on the screwdriver Before starting disassembly/assembly must: -the feeder module must be switched off...

  • Page 34: Feed Hose Maintenance

    TC - Hand Standard V2 Maintenance 10.4 Feed hose maintenance 10.4.1 Visual inspection of the feed hose Check the feed hose for external damage and ensure that it lies according to its natural position and has no kinks. Watch out: a minimum bending radius of 150 mm and Make sure that the feed hose is not twisted by more than 180°...

  • Page 35: Storage

    TC - Hand Standard V2 Storage/Disposal 11.0 Storage The TC-HS V2 should be stored in plastic wrapping. Observe the following storage conditions: -dry -under roof -Storage temperature approx. -10 °C - +60 °C 12.0 Disposal The applicable national disposal regulations must be observed! The device, accessories and packaging should be recycled in an environmentally friendly manner.
  • Page 36 Original instruction manual...

Table of Contents