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Summary of Contents for TCS WARRIOR
- Page 1 Truckmount Installation Manual 5926 Goshen Springs Rd. Norcross, GA 30071 • (770) 729-7117 • 800-981-2855 • Fax (770) 729-7118 Rev 10/20/11...
- Page 2 WARNING: It is the Step 2- Remove burrs and file Step 1- After checking from Responsibility of the installer to down any sharp edges. below the van and assuring the check before drilling all holes in Install 1”x 1-3/8” rubber van.
- Page 3 Step 2- Remove any sharp edges Locate these spacers that are used Step 1- Drill a 1-3/8” hole for the and file off burrs. Install 1”x1- to mount the propane tank to the propane fuel hose. Check beneath 3/8” grommet into hole. floor of the van.
- Page 4 Spacer should be completely on the lower portion of rib of the van Drill two 3/8” holes up through floor so that the heads of the mounting bolts will be in the recessed tank mounting brackets from space between the ribs. This will prevent the bolt heads from below.
- Page 5 Swing the tank support bracket Drill a 3/8” hole through the body Insert a 5/16”x1” bolt through into position against the van body of the van at that location hole. Make sure to use a flat and mark the location of the hole. washer under the bolt head.
- Page 6 Lift the waste tank into the van. Position it so that you have access Insert vacuum adapter. to the bottom drain. Tighten securely using a large Position tank in van. Vacuum adaptor should be left pair of slip joint pliers or a pipe accessible.
- Page 7 Drop a 5/16” x 2” bolt through Install a fender washer and a WARNING: Make sure all bolts each hole as you drill them. Make 5/16” locknut onto each bolt and are securely tightened, and each sure to use a 5/16” flat washer on tighten securely.
- Page 8 Note: The following instructions Slide against waste tank and as close to van wall as possible. are only for the pre-plumbed 55- Drill 3/8” hole in top lip of fresh water tank and through side of waste tank as shown. gallon poly tank shown.
- Page 9 Locate the two tank support legs Slip strapping clamps around Stand tank support legs into the and set them on the floor of the the top portion of the fresh water approximate position against van near the fresh water tank. tank.
- Page 10 Drop a 5/16”x2” bolt with a flat Install a fender washer and a Connect clear tubing for thermal washer through each hole as you locknut onto each bolt. (Viewed unloader valve. No clamp is drill them. This will prevent the from below van with spare tire needed for this connection.
- Page 11 Bring end of vacuum tube past Wrap one 3” hose clamp around Adjust the vacuum tube to where the base of the hose reels by the vacuum tube and reel base. you want it, and tighten both hose about Wrap another around the end of clamps, securing the vacuum tube 3-4”.
- Page 12 Attach top edge of shelf to pillar Drill a hole through shelf at Attach shelf at this location with with three 1” self-drilling screws. location shown. Do not drill a self-drilling sheet metal screw. through van pillar. 8” min. Use two more screws at the Using a lift table, forklift or other Maneuver console into position.
- Page 13 3-1/2” 3-1/2” Adjust console so that there is approximately 3-1/2” overhang in door Check under van and identify any well. Close doors carefully to check clearance. Check both sides and critical components or frame adjust until unit is square with van. (See photos) members that could be damaged before drilling holes to mount console.
- Page 14 Hold fuel hose up to the hose Cut fuel hose to length. Connect fuel line and tighten barb on fuel pump to determine hose clamp. necessary length. Secure battery box to van floor Connect the RED (positive) wire Connect the BLACK (negative) near the console with a few self- to the RED post (using one wire to the BLACK post.
- Page 15 Make sure that hose is snug on Tighten both clamps. Install supply hose from fresh both ends, and slide hose clamps water tank to hose barb on into position. suction manifold. Tighten the hose clamp. Run the clear plastic hose that is Cut to length and slide onto hose attached to the front of the waste barb from thermal unloader valve...
- Page 16 Attach propane hose to the heater. Tie the propane hose off to the Remove the hose that is attached Tighten fitting using two support leg of the heater. to the top of the discharge wrenches. manifold. (This was connected for testing purposes only) Attach the hose you just removed Attach 3’...
- Page 17 This completes the installation of the truckmount system. A full run-check is necessary before the unit is put into service. Check all fluid levels including engine oil, pump oil, and blower oil. Failure to perform this check could result in expensive damage to major components! DO NOT light heater until steps 1-14 have been completed! If the truckmount is equipped with an electronically- controlled heater, turn heater switch to off position.
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