PROMARKS Promax DC-860 Operation Manual
  1. Manuals
  2. Brands
  3. PROMARKS Manuals
  4. Food Saver
  5. Promax DC-860
  6. Operation manual

PROMARKS Promax DC-860 Operation Manual

Double chamber vacuum packaging machine
Hide thumbs
Table of Contents

Advertisement

Quick Links

DC-860
Double Chamber Vacuum Packaging
Machine
Operation Manual
Version 6.9.1
PROMARKS INC
1915 E. Acacia Street, Ontario, CA91761, U.S.A
TEL
: 1-909-923-3888
FAX : 1-909-923-3588
http://www.promarksvac.com
S/N:
QC SIGNATURE:

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Promax DC-860 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for PROMARKS Promax DC-860

Summary of Contents for PROMARKS Promax DC-860

  • Page 1 DC-860 Double Chamber Vacuum Packaging Machine Operation Manual Version 6.9.1 PROMARKS INC 1915 E. Acacia Street, Ontario, CA91761, U.S.A : 1-909-923-3888 FAX : 1-909-923-3588 http://www.promarksvac.com S/N: QC SIGNATURE:...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1. SAFETY ........................1 1.1 SAFETY RECOMMENDATIONS ................1 1.2 PERSONAL SAFETY ....................2 1.3 FOOD SAFETY ......................3 2. INSTALLATION ..................... 4 2.1 UNPACKING ........................4 2.2 MOVING THE MACHINE ................... 4 2.3 MACHINE SPECIFICATIONS ..................5 2.4 ENVIRONMENT REQUIREMENTS ................
  • Page 3 6.4 CHAMBER LID,TOP DIAGRAM ................45-46 6.5 SEALING BAR CONFIGUATIONS,TOP ..............47 6.5.1 SEALING BAR (FB)....................47-49 6.5.2 SEALING BAR (PK) ..................... 50-52 6.6 ELECTRICAL BOXES....................53 6.6.1 ELECTRICAL BOX(FB) ..................53 6.6.2 ELECTRICAL BOX(TB)..................53-55 　 Explanation of Abbreviations (FB) Standard Front / Back (FBG) Front /Back with Gas (FBPK) Front / Back with Perforating Knife...

  • Page 4: Safety

    Failure to follow these safety rules and take necessary precautions can result in serious injury or death as well as cause damage to the equipment. 1) Never operate or service your Promax / Promarks machine until you have read this manual completely and understand it fully.

  • Page 5: Personal Safety

    The following procedures and guidelines must be observed to avoid problems that can result in property damage, personal injury or death. If you have any questions regarding this information please contact Promax /Promarks, Inc. Service Department at (909) 481-3338. Hazardous Voltage: DANGER Electrical power must be disconnected and locked out before servicing or cleaning of the machine.

  • Page 6: Food Safety

    Further you must perform quality control and gas analysis on your final M.A.P. package. CLEANING Every environment and application is different; therefore P r o m a x / Promarks cannot provide cleaning procedure instructions that will guarantee microbiological sanitation. Therefore Prom ax /...

  • Page 7: Installation

    TC Machines: Some of the smallest TC units may be lifted off of their wooden skid and moved manually. However Promax /Promarks recommends that moving even the smallest of their TC units should not be attempted by one person. The larger TC units should be lifted with the aid of a fork lift or other approved lifting aid.

  • Page 8: Machine Specifications

    2.3 DC-860 SPECIFICATION 2.4 ENVIRONMENT EQUIREMENTS The machine will be difficult to start if the air temperature is very low. This is caused by the increase in the vacuum pump’s oil viscosity due to the low temperature. To prevent this, please set up machine according to the installation checklist described as below: Temperature: around 5 ~ 40℃...

  • Page 9: Check Oil Level

    2.5 CHECK OIL LEVEL Check the oil level only when the machine is not in operation and all vacuum built up in the chamber has been vented. Be aware that the oil may be very hot and avoid all contact. Checking the Oil Level * Check the oil level on a daily basis * When checking the oil level use the sight gauge shown in figure 1 below.

  • Page 10: Operation

    3. OPERATION 3.1 VACUUM SETTING GUILDLINES Products Vacuum time/Sec. Storage life when stored at 2 ~ 6 ℃/day Fresh meat Pork Beef Meat with liquid 15 ~ 30 Pasta 3 ~ 9 Sliced sausage Cold cuts 10 ~ 21 3.2 BASIC OPERATING INSTRUCTIONS 　...

  • Page 11: Operation Of The Pnc-01 Digital Control Panel

    3.4 OPERATION OF THE PNC-01 DIGITAL CONTROL PANEL 3.4.1 Operation of the Model PNC-01 Digital Control Panel When following the instructions for programming your machine please refer to Fig. 5 below. Figure 5 PRO G RA M PROGRAM TIME / % SK I P STO P CY CLE...
  • Page 12 D. Changing Program Settings 1. Choose the program number you wish to edit 2. Press and hold down the Right Arrow key for 3 seconds. 3. You will see the Time / % display begins to flash. 4. Change the settings as indicated in steps E to J. Important Note: If your machine is equipped with the most recent version of the PNC-01 control you will not need to implement the instructions above in order to change program settings.

  • Page 13: Setting The Parameters For The Optional Settings

    Press the Right Arrow key to move to the next setting. The Soft Air LED will remain on. However you are now setting the Vent Off time. 4. Using the Plus/Minus keys set the amount of time you want the vent valve to remain closed between each vent pulse.
  • Page 14 4. Press the Left Arrow key again you will see that the Gas LED remains lit. You will set a time value for the next two settings only if you wish to use the PULSE GAS feature. 5. Using the Plus / Minus keys set a GAS ON time 6.
  • Page 15 1. The first setting will be Total Vacuum Time. Using the Plus/Minus keys set the total time you want the vacuum cycle to last. 2. Press the Right Arrow key to move to the next setting. The VAC LED will remain on.

  • Page 16: Maintenance

    4.MAINTENANCE 4.1 Basic Maintenance The following maintenance procedures should be followed no matter what model Promarks machine you own. 4.1.1 Daily Visual Inspection Your machine should have the following items inspected daily. If this inspection is performed daily prior to the start of your days production you will find that your machine will always perform consistently, last longer and suffer less down time.

  • Page 17: Daily Cleaning

    4.1.2 Daily cleaning Important Note: The following daily cleaning points are meant to help keep your machine in proper working order. They are in no way intended to provide the required level of sanitation needed for the packaging of food products. As noted earlier in this manual your company should consult with an expert in the sanitation field to design a robust sanitation routine when packaging food products.
  • Page 18 b. Seal bars are located in the lid on larger SC Series machines and all DC Series machines. 2. Remove the screws that hold the Teflon holding strap in place. Refer to Figure A on the next page. 3. Remove the old Teflon cover. 4.

  • Page 20: Maintenance Interval Chart

    4.4 MAINTENANCE INTERVALS AND CHECK ITEMS Maintenance Intervals/ Daily Yearly Biyearly 3 ~ 5 years Note Bimonthly Quarterly Check items Keep the vacuum lid open after finished working and let vacuum pump running about 15 minutes. Check the oil level Check the sound of motor Oil come out from...

  • Page 21: Troubleshooting

    5. TROUBLESHOOTING 5.1 PROBLEMS AND CORRECTIONS Problem and Corrections - Review installation procedure section to ensure the installation is correct. If correct, the troubleshooting chart below lists possible problems, causes, corrections, and reference guide. Problem Cause Correction Control panel is under normal The KM1, QM1, MCB1, MCB2 Check each part and turn on the function, but vacuum pump does...

  • Page 22: Pin D Type Terminal Wiring Connection Instructions

    Problem Cause Correction No or improper sealing. Sealing wire is broken. Replace it. Sealing wire is loose. Tighten it. Insufficient pressure. Pressure bar is damaged, replace Replace it. Sealing transformer is damaged. Replace it. Teflon tape or silicone rubber is damaged.

  • Page 23: Pneumatic Diagram

    5.3 PNEUMATIC DIAGRAM...

  • Page 24: Electrical Diagram (Fbtb)

    5.4 ELECTRICAL DIAGRAM (FB)
  • Page 25 5.4 ELECTRICAL DIAGRAM (TB)

  • Page 26: Fabrication

    6. FABRICATION 6.4 CHAMBER LID 6.3 SEALING BAR, BOTTOM 6.5 SEALING BAR, TOP 6.2 WORKING BED, BOTTOM 6.1 BODY 6.6 ELECTRICAL BOX...

  • Page 27: Body Diagram

    6.1 BODY Body Diagram DC86100000...
  • Page 28 6.1-DC86100P00 PART NO. DESCRIPTION QTY NOTES DC86101000 Frame DC86107000 Electrical box mounting bracket DC86106000 Electrical box mounting bracket DC86103002 Electrical box mounting bracket D88K116000 Side door 2874033 Control panel 2700408 Hex head screw M8 x 20 2705152 Flat washer M8 2705301 Split lock washer M8 10 27072032...

  • Page 29: Working Bed,Bottom

    6.2 WORKING BED (BOTTOM) Working bed,Bottom Diagram DC86200000...
  • Page 30 6.2-DC86200P00 PART NO. DESCRIPTION QTY NOTES DC86201001 Welded body (FB ; PK) DC86218001 Welded body (TB;TK) DC86202000 Main shaft D88K203000 Bearing bracket D88K204000 Bearing bracket D80K205000 Washer D88K206000 Bracket - Spring,Top D88K207000 Bracket - Spring,Bottom D88K208000 Tension spring D80K210000 Spring mounting bar 10 D88K211000 Spring adj.
  • Page 31 6.2-DC86200P01 PART NO. DESCRIPTION QTY NOTES 36 27281157 Bearing GE35ES 37 27004001 Hex head screw M10 x 20 38 2707203 Hex nut M8 39 2709206 Key 8x8x20 40 27062201 Ring, R55 41 D80K235000 Vacuum valve assembly 2" 42 290932573 Nipple 2”x2" 43 2740068 Elbow, 2”...

  • Page 32: Sealing Bar/ Cushion Bar Configurations

    6.3.1 CUSHION BAR (FB) Cushion Bar Diagram D88K2FB000...
  • Page 33 6.3.1-D88K2FBP00 PART NO. DESCRIPTION NOTE DC80202000 Cover - vacuum suction 2705154 Flat washer M4 2705306 Split lock washer M4 2703308 Round screw hd M4x12 D88K223000 Sealing bar (FB) D88K252000 Sealing silicon D80K226000 Silicon bar end insert-L D80K225000 Silicon bar end insert-R D80K224000 Inner plate 10 2701164...

  • Page 34: Cushion Bar (Fbg)

    6.3.2 CUSHION BAR (FBG) Cushion Bar Diagram D88K2FBG00...
  • Page 35 6.3.2-D88K2FBP0G PART NO. DESCRIPTION NOTE DC80202000 Cover - vacuum suction 2705154 Flat washer M4 2705306 Split lock washer, M4 2703308 Round head screw M4 x 12 D88K223000 Sealing bar (FB) 3114462 Sealing silicon D80K226000 Cushion bar end insert-L D80K225000 Cushion bar end insert-R D80K224000 Inner plate 10 2701164...

  • Page 36: Cushion Bar (Fbpk)

    6.3.3 CUSHION BAR (FBPK) Cushion Bar Diagram D88K2PK000...
  • Page 37 6.3.3-D88K2PKP00 PART NO. DESCRIPTION NOTE DC80202000 Cover - vacuum suction 2705154 Flat washer M4 2705306 Split lock washer, M4 2703308 Round head screw M4 x 12 D88K251000 Cushion bar(PK) 3114463 Sealing silicon D80K256000 Cushion bar end insert D88K253000 Cushion bar (PK) D80K224000 Inner plate 10 2701164...

  • Page 38: Cushion Bar (Fbpkg)

    6.3.4 CUSHION BAR (FBPKG) Cushion Bar Diagram D88K2PKG00...
  • Page 39 6.3.4-D88K2PKP0G PART NO. DESCRIPTION NOTE DC80202000 Cover - vacuum suction 2705154 Flat washer M4 2705306 Split lock washer, M4 2703308 Round head screw M4 x 12 D88K251000 Cushion bar (PK) 3114463 Sealing silicon-bottom D80K256000 Silicon bar end insert D88K253000 Cushion bar D80K224000 Inner plate 10 2701164...

  • Page 40: Sealing Bar (Fbtb)

    6.3.5 SEALING BAR, BOTTOM (FBTB) Sealing Bar, Bottom Diagram DC862TB000...
  • Page 41 6.3.5-DC862TBP00 PART NO. DESCRIPTION NOTE DC80202000 Cover - vacuum suction 2705154 Flat washer M4 2705306 Split lock washer, M4 2703308 Round head screw M4 x 12 D88K263001 Sealing bar - bottom (TB) D88K286000 Isolated plate-heating D88K289000 Isolated plate VA04277000 Spring D80K224000 Inner plate 10 2701164...
  • Page 42 6.3.6 SEALING BAR, BOTTOM (FBTBG) Sealing Bar, Bottom Diagram DC862TBG00...
  • Page 43 6.3.6-DC862TBP0G PART NO. DESCRIPTION NOTE DC80202000 Cover - vacuum suction 2705154 Flat washer M4 2705306 Split lock washer, M4 2703308 Round head screw M4 x 12 D88K263001 Sealing bar- bottom (TB) D88K286000 Isolated plate-heating D88K289000 Isolated plate VA04277000 Spring D80K224000 Inner plate 10 2701164 Socket set screw M4 x 10...
  • Page 44 6.3.7 SEALING BAR, BOTTOM (FBTBPK) Sealing Bar, Bottom Diagram D88K2TK000...
  • Page 45 6.3.7-D88K2TKP00 PART NO. DESCRIPTION NOTE DC80202000 Cover - vacuum suction 2705154 Flat washer M4 2705306 Split lock washer, M4 2703308 Round head screw M4 x 12 D88K281000 Sealing bar- bottom (TBPK) D88K286000 Isolated plate-heating D88K289000 Isolated plate VA04277000 Spring D80K224000 Inner plate 10 2701164 Socket set screw M4 x 10...
  • Page 46 6.3.8 SEALING BAR, BOTTOM (FBTBPKG) Sealing Bar, Bottom Diagram D88K2TKG00...
  • Page 47 6.3.8-D88K2TKP0G PART NO. DESCRIPTION NOTE DC80202000 Cover - vacuum suction 2705154 Flat washer M4 2705306 Split lock washer, M4 2703308 Round head screw M4 x 12 D88K281000 Sealing bar - bottom (TK) D88K286000 Isulation plate-heating D88K289000 Isulation plate VA04277000 Spring D80K224000 Inner plate 10 2701164...

  • Page 48: Chamber Lid,Top Diagram

    6.4 CHAMBER LID DIAGRAM Chamber Lid, Top Diagram D88K300000...
  • Page 49 6.4-D88K300P00 PART NO. DESCRIPTION QTY NOTES DC86301000 Chamber lid D88K326000 Swing arm D88K328000 Swing arm DC80310000 Shaft - top cover D88K341000 Bar - handle 2706015 RING S20-S D1KK329000 Cover - electric conduit 27283201 Dried bearing BM2015FB D80K327000 Holder 10 2703307 Round head screw M4 x 10 11 2701179 Hex socket head screw M8 x 40...

  • Page 50: Sealing Bar Configuations,Top

    6.5.1 SEALING BAR, TOP (FB) Sealing Bar-Top Diagram D88K312A00...
  • Page 51 6.5.1-D88K312P00 PART NO. DESCRIPTION NOTE D88K302000 Holder - sealing bar (F) D88K303000 Holder - sealing bar (B) D88K311000 Holder - sealing bar 2702084 Flat head screw M6x16 2705151 Flat washer M6 2705302 Split lock washer M6 2707204 Hex nut M6 D88K307000 Jointer - sealing bar 2705150...
  • Page 52 6.5.1-D88K312P01 PART NO. DESCRIPTION NOTE 36 D80K375000 Spring fixed plate 37 D80K377000 Lining plate D88K312A00 Sealing bar assembly- top...
  • Page 53 6.5.2 SEALING BAR, TOP (PK) Sealing bar-Top Diagram D88K350A00...
  • Page 54 6.5.2-D88K350P00 PART NO. DESCRIPTION NOTE D88K322000 Sealing bar plate(F) D88K323000 Sealing bar plate(B) D88K358000 Knife mold stand DC8035A000 Compression spring DC80359000 Sealing bar bushing 2701160 Hex socket head screw M5x25 D88K357000 Teflon tape clamp 2702251 Round head screw M4x10 D88K35B000 Cushion 10 D88K35C00 Sraight perf knife...
  • Page 55 6.5.2-D88K350P01 PART NO. DESCRIPTION NOTE 36 2700414 Hex screw hd M5x12 37 2705304 Split lock washer M10 38 D80K308000 Bushing 39 D80K309000 Compression spring 40 D88K410000 Bag retainer OPTION 41 3114463 Sealing silicone for bag retainer OPTION 42 2705301 Split lock washer M8 2701199 Hex screw hd M8x75 2700407...

  • Page 56: Electrical Boxes

    6.6.1 ELECTRICAL BOX(FB) 6.6.2 ELECTRICAL BOX(TB)
  • Page 57 ITEM PART NO. DESCRIPTION SPECIFICATION Q’TY NOTE 28107281 TE LC1D186B7 AC24 2810746 Contactor TE LC1D326(AC24V) Option 2810762 TE LC1D50B7 (AC24V) MOELLER 2810755 Contactor DILMP20(AC24V) 2811616 TE LRD012 5.5-8A 2811635 LR3D216 12-18A Overload Relay Option 2811636 TE LR3D326 (23-32A) 2811637 TE LR3D3355(30-40A) 2830132 Relay RU4S-C-A24...
  • Page 58 2843212 Terminal Block PTU-10 2843209 Terminal Block PTU-30 2843210 Plate, Terminal Block PTU-30L 2843207 Brake, Terminal Block SBN-20(TA-002) DC80800000 Electrical Box DC80808000 Electrical Wire 1.set WIRE DC80808T00 Electrical Wire 1.set 2890048 Fuse 20mm 1A CONTROL PANEL 2890049 Fuse 20mm 2A...

Table of Contents