CMP DEL AOP PRO 200 Installation Instructions & Product Manual

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DEL AOP PRO (200, 350, 500)
INSTALLATION INSTRUCTIONS & PRODUCT MANUAL
CMPCOMMERCIAL.COM
4-2717-01 Rev.A

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  • Page 1 ® DEL AOP PRO (200, 350, 500) INSTALLATION INSTRUCTIONS & PRODUCT MANUAL CMPCOMMERCIAL.COM 4-2717-01 Rev.A...
  • Page 2 IMPORTANT INFORMATION READ AND FOLLOW ALL INSTRUCTIONS • Read this manual completely before attempting installation. Failure to install in accordance with the installation instructions could void warranty and result in injury or death. • All permanent electrical connections should be made by a qualified electrician. •...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS 1 General Information 1A. Description .............................1 1B. Specifications ..........................1 2 Installation 2A. Pool Preparation .......................... 2 2B. Location ............................3 2C. Mounting ............................3 2D. Electrical ............................3 2E. Plumbing ............................4 3 Operation 3A. Initial System Start-Up ....................... 5 3B.
  • Page 4: General Information

    1. GENERAL INFORMATION 1A. Description DEL AOP Pro advanced oxidation process (AOP) products provide enhanced oxidation/disinfection capability by combining ozone and UV-C to form hydroxyl radicals. The optimized ozone/UV-C ratio results in hydroxyl radical creation that far exceeds any competitive AOP system. This is a game changer in disinfection, oxidation of organic and non-organic contaminants, destruction of biofilm and optimizing water clarity.
  • Page 5: Installation

    2. INSTALLATION Ozone Check Valve Flow Direction Catalytic Ozone Destruct Water Out Ozone Gas Line Gas Flowmeter Degas Management System Cooling Water Line Injection Adjustment Valve Water In Injector Plumbing with Optional Booster Pump Flow Direction (Customer Supplied) Figure 2: AOP Pro System Overview 2A.
  • Page 6: Location

    2. INSTALLATION 2B. Location • Ambient Temp.: 40°F - 100°F (5°C - 38°C) • Locate the unit indoors or outdoors in a clean area protected from rain and direct sunlight. • Locate the unit out of reach of sprinklers or drainage spouts. Allow sufficient access for maintenance (2 ft clearance above and 1 ft around the unit) and all plumbing and electrical hookups.
  • Page 7: Plumbing

    2. INSTALLATION 2E. Plumbing The AOP Pro is added into the pool’s plumbing loop. The AOP Pro consists of the main enclosed assembly (AOP generator) and injector and degas management system from the parts kit. These parts are to be installed into the pool’s return line, as shown in Figure 2.
  • Page 8: Operation

    3. OPERATION 3A. Initial System Start-Up Upon completing all system connections and cleaning the pool as outlined in SECTION 2, you are ready to start the AOP Pro. Ensure that power is removed from the AOP Pro and turn on the pool circulation system. Confirm that all fittings are free of leaks both outside and inside the unit.
  • Page 9 3. OPERATION 3. UV Service Screen: Contains countdown timers that track the hours remaining until service is due on listed UV components. Once service is complete, the user will use the specific function button to reset the corresponding service countdown timer. The hours remaining on the countdown timers are used to determine service messaging and alert reminders: •...
  • Page 10: System Shut-Down

    3. OPERATION Banner Message 7. Banner Message: Located on the top of all screens, this field will provide messages and alerts relative to the real-time operation of the unit. 3C. System Shut-Down Followed for servicing or storage. Shut off water flow to the unit and/or close isolation valves if available. Shut off power at the breaker.
  • Page 11: Maintenance & Service

    4. MAINTENANCE & SERVICE...
  • Page 12: System Electromechanical Overview

    4. MAINTENANCE & SERVICE 4A.System Electromechanical Overview Disconnect power before performing service. Refer to the IMPORTANT SAFETY INSTRUCTIONS displayed in CAUTION the front of this manual. Refer to Figures 4, 5, and 6. 4A-1. Ozone Generation System The AOP Pro is constructed with one or two ozone cells, each powered by its own high voltage, high frequency power supply. The ozone cells are mounted on a water cooled heatsink block that is thermally protected.
  • Page 13: Uv Reactor Service And Maintenance

    4. MAINTENANCE & SERVICE Ozone Cell O-ring Ozone Cell Heatsink Block Figure 5: Ozone Cell and O-ring Service CAUTION: Always disconnect power to the AOP Pro prior to performing service. 4C. UV Reactor Service and Maintenance • Each UV Reactor contains two UV lamps and two quartz tubes. •...
  • Page 14 4. MAINTENANCE & SERVICE 4C-2 Quartz Tube Removal and Cleaning NOTE: For instructions on cleaning without mechanical disassembly, see Appendix. If the AOP Pro is mounted below the water level, system isolation valves must all be CLOSED to prevent excess water from draining into the unit.
  • Page 15 4. MAINTENANCE & SERVICE Properly Seated Quartz Tube Improperly Seated Quartz Tube Figure 7: UV Quartz Tube lnstallation 4C-4 Re-installing the UV Lamp(s) NOTE: Make sure to handle the UV lamp as described in SECTION 4B - 1. TURN OFF YOUR PUMP IF YOU HAVE NOT DONE SO. Slowly press the UV lamp fully past the lamp retainer tabs and into the quartz tube until it is seated on the lamp cushion in the bottom of the quartz tube.
  • Page 16: Plc Memory Battery Backup Replacement

    4. MAINTENANCE & SERVICE Battery Figure 8: Battery Replacement 4D. PLC Memory Backup Battery Replacement On the top of the PLC, press the retaining clip on the battery door and swing the battery door open. Remove the old battery from right side of the coin-type slot. Install the new battery with the +, or flat, side out.
  • Page 17: Troubleshooting & Resources

    Knowledge of electrical applications is required for troubleshooting. Contact a certified electrician if you are unsure of your ability to service the equipment. Improper servicing will void generator warranty. If any condition persists contact CMP Technical Support (see Section 5B).
  • Page 18: Contact Information

    5. TROUBLESHOOTING & RESOURCES 5B. Contact Information: For technical assistance: • Call: 1-800-733-9060 • Email: support@c-m-p.com • Visit: www.cmpcommercial.com Be prepared with the following information: • Name • Address • Model # • Date Purchased 5C. Ordering Information: To locate a dealer nearest you call 1-800-733-9060 or visit www.cmpcommercial.com. 5D.
  • Page 19: Appendix A: Pressure Drop Curve

    APPENDIX A AOP Pro Pressure Drop Characterization NOTE: Tested on simulated recirculation system using a variable speed pump. No back pressure added. Actual results will vary depending on pump and plumbing variables.
  • Page 20: Appendix B: In-Place Quartz Tube Cleaning

    APPENDIX B In-Place Quartz Tube Cleaning Bonding Lugs Water Outlet Water Inlet The AOP Pro quartz tubes may be cleaned without removing them from the vessel. 1. Ensure that the AOP Pro is isolated from the rest of the pool system with valves at the inlet and outlet.
  • Page 21 NOTES SAVE THESE INSTRUCTIONS Record Information on this System Below & Keep for Your Records Installer _______________________________________________________________ System Purchased From ______________________________________________ Installation Date _____________________________ Serial Number _______________________________...
  • Page 22 NOTES...
  • Page 23 NOTES...
  • Page 24 CMP, LLC 36 HERRING ROAD, NEWNAN, GA 30265 WWW.CMPCOMMERCIAL.COM 0921ab...

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