Subscribe to Our Youtube Channel
Related Manuals for SAMES KREMLIN PaintCare BPR-L
Summary of Contents for SAMES KREMLIN PaintCare BPR-L
- Page 1 BACK PRESSURE REGULATOR PaintCare BPR-L® Equipment reference 155 275 010 User Manual 582118110 2021-06-04 Index G SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www.sames-kremlin.com 33 (0)4 76 41 60 60...
- Page 2 Any communication or reproduction of this document, in any form whatsoever, and any exploitation or communication of its contents are prohibited, except with the express written consent the manufacturer. The descriptions and features contained in this document are subject to change without notice. copyright by manufacturer 2019...
-
Page 3: Table Of Contents
DENTIFIED IGNITION RISKS AND PROTECTIVE MEASURES GENERAL SPECIFICATIONS ........................28 ........................28 ECHNICAL CHARACTERISTICS Back pressure regulator PaintCare BPR-L® ........................ 28 Wetted parts in contact with the materials ....................... 28 Pneumatically controlled ............................28 Media ..................................28 Dimensions ................................28 ............................ - Page 4 Contents ..............................37 TORAGE ............................37 ISMANTLING OPERATION AND DECOMMISSIONING ....................38 ..........................38 AFETY INSTRUCTIONS ................... 39 ANDATORY CHECKS BEFORE AND DURING OPERATION ............................39 WITCHING ON ............................. 40 HUTDOWN TROUBLESHOOTING ..........................41 ........................41 AULTS IN THE WORK SEQUENCE Remedies ...................................
-
Page 5: Evolution Table Of The Document
Evolution table of the document Recording revisions Editor Object Revision Date Modified by F SEGUIN Back pressure 13/02/20 regulator PaintCare BPR-L® F SEGUIN Back pressure 13/02/20 regulator PaintCare BPR-L® F SEGUIN Back pressure 18/02/20 regulator PaintCare BPR-L® F SEGUIN Back pressure 08/04/20 regulator PaintCare BPR-L®... -
Page 6: Warranty
The warranty excludes wear parts, deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN, failure to observe instructions for proper operation or lack of maintenance. -
Page 7: Safety Instructions
Safety instructions 1 Safety instructions 1.1 Personal safety Overview Read all operating instructions and device labels carefully before putting the equipment into service. Personnel using this equipment must have been trained in its use. The workshop manager must ensure that the operators have fully understood all the instructions and safety rules of this equipment and other elements and accessories of the installation. -
Page 8: Personnel Qualifications
Safety instructions Personnel qualifications Tasks on the pump must only be performed in accordance with existing rules and statutory regulations, by personnel who have been instructed and are qualified in this regard, in compliance with due diligence obligations. The following requirements must be fulfilled: ... -
Page 9: Meaning Of The Pictograms
Safety instructions Meaning of the pictograms Danger moving parts Danger : high pressure Danger pinching, Risks of product crushing emanation Danger : hot parts or Danger : electricity Risk of explosion Danger : flammability surfaces risks Danger (user) Gloves required Glasses required Grounding 582118110-EN-indG-Regulator-PaintCare-BPR-L.docx... -
Page 10: Security Devices
Safety instructions Security devices CAUTION Guards (motor cover, coupling guard, housings, ...) are set up for safe use of the equipment. The manufacturer can not be held responsible for any bodily injury as well as failures and / or damage to the equipment resulting from the destruction, the occultation or the total or partial removal of the protectors. -
Page 11: Danger Of Pressure
Safety instructions Danger of Pressure Safety requires that a decompressed air shutoff valve be mounted on the back pressure regulator supply circuit to allow trapped air to escape when the supply is shut off. Without this precaution, the residual air from the engine may cause the back pressure regulator to operate and cause a serious accident. - Page 12 Safety instructions Do not operate electrical switches in the presence of vapors or during removal, Immediately stop the application in the presence of arcs, Store all liquids outside the work areas. Use products whose flash point is as high as possible to avoid any risk of formation of flammable gases and vapors (consult the product safety data sheets).
-
Page 13: Hazards Of Toxic Products
Safety instructions Hazards of toxic products Toxic products or vapors can cause serious injury through contact with the body, in the eyes, under the skin, but also by ingestion or inhalation. It is imperative : To know the type of product used and the dangers it represents, ... -
Page 14: Integrity Of The Materials
The parts constituting this movement must be kept clean. Before starting up or using the back pressure regulator, carefully read the DECOMPRESSION PROCEDURE. Only use genuine SAMES KREMLIN accessories and spare parts designed to withstand the back pressure regulator’s operating pressures. - Page 15 Safety instructions Painting phase back pressure regulator and pressure gun Mandatory wearing of PPE during this phase of painting where the back pressure regulator, pump and the gun are under pressure. Do not look at the gun nozzle when it is under pressure. ...
- Page 16 Safety instructions Tubing Recommandations for pipes. Keep hoses away from traffic areas, moving parts and hot areas. Never subject product hoses to temperatures above 60 °C / 140°F or below 0 °C / 32°F. Do not use hoses to pull or move equipment. ...
-
Page 17: Products Implemented
Explosions. It will determine the risks of immediate reactions or due to repeated exposures to the staff. SAMES KREMLIN and the manufacturer decline any responsibility, in case of: Bodily or psychic injuries. Direct or indirect material damage due to the use of chemical substances. -
Page 18: Environment
Environment 2 Environment The equipment is firmly fixed by the input and output connection. To avoid risks due to static electricity, the equipment and its components must be grounded. Have earth continuity checked qualified electrician. If earth continuity is not assured, check terminal, wire and grounding point. -
Page 19: Presentation Of The Equipment
Presentation of the equipment 3 Presentation of the equipment Complete system 3.1.1 Generic presentation visual 582118110-EN-indG-Regulator-PaintCare-BPR-L.docx... -
Page 20: Operating Principle
Presentation of the equipment Operating principle Functional description The Back pressure regulator PaintCare BPR-L® works by balancing the pressure of the fluid flowing through it with the pilot air pressure pressing against the diaphragms. If the fluid pressure is lower than the pilot air pressure, then the diaphragms inflate and reduce the flow cross-section. -
Page 21: Context Of Use
Presentation of the equipment Context of use The Back pressure regulator PaintCare BPR-L® is exclusively designed to regulate the medium pressure of pressure systems installed upstream the equipment. The Back pressure regulator PaintCare BPR-L® is exclusively intended to control liquid, non-explosive media. - Page 22 The equipment must be used only within the limits of performance listed in Chapter 5.1 “Technical characteristics". Any other use or use that extends beyond the specified intended use is considered improper. Sames Kremlin and the manufacturer are not liable for damages resulting from this. Intended use also includes: ...
-
Page 23: Foreseeable Misuse
Presentation of the equipment Foreseeable misuse Misuse exists in particular when: The conveyed media meet product specification. Conveying solid or gas-type substances. Using the equipment as an overpressure valve. The equipment is used for other purposes. ... - Page 24 Presentation of the equipment Operating with unsuitable media such as conveying media that are chemically incompatible with the materials used to manufacture the equipment. The operating company of the equipment is obliged to test the chemical compatibility of the conveyed media. ...
-
Page 25: Identification
Identification 4 Identification 4.1 Description of the marking of the plate Principles The back pressure regulator PaintCare BPR-L® is designed to be installed in a paint booth. This equipment complies with the following provisions: Machinery Directive (2006/42 / EC), ... - Page 26 Identification Description Distributor's mark Sigle SAMES KREMLIN CE : European conformity 155275010 Article number of regulator Distributor type BPR-L® : Use in explosive area II : group II 2 : category 2 equipment of equipment category 2 (avoidance of effective sources of ignition, also in case of anticipated faults).
-
Page 27: Identified Ignition Risks And Protective Measures
Identification 4.2 Identified ignition risks and protective measures Possible potential ignition sources are hot surfaces, mechanically generated sparks and static elec-tricity. Due to the restriction of the relative speed between the individual components, the use of suit- able materials as well as the restrictions of the surface dimensions, these ignition sources will be efficiently prevented for the equipment category stated at the device. -
Page 28: General Specifications
A pilot pressure of 1 to 6.5 bar of air corresponds to a control of approx. 3 to 20 bar of medium (depending on the viscosity of the medium). Wetted parts in contact with the materials Back pressure regulator PaintCare BPR-L® Diaphragms PTFE Connections Stainless steel... - Page 29 General specifications 582118110-EN-indG-Regulator-PaintCare-BPR-L.docx...
-
Page 30: Connection
Outlet - medium connection Connect device with media supply system and discharge liquid. Connection of material back pressure regulator PaintCare BPR-L® The back pressure regulator PaintCare BPR-L® is installed into the planned system using the connection adapter with a Tri-Clamp adapter. - Page 31 The surface relations have been chosen, so that a medium pressure of up to 25 bars / 362.6 psi can be controlled with an operating pressure of up to 8 bars / 116psi. Figure 3 Sectional view back pressure regulator PaintCare BPR-L® Item Description...
-
Page 32: Transport
Transport 6 Transport Transport the back pressure regulator PaintCare BPR-L® only in its original packaging as far as possible to prevent transport damage. 6.1 Check scope of delivery Remove the transport packaging of the pump. Dispose of the packaging material correctly. -
Page 33: Installation
Installation 7 Installation Back pressure regulator PaintCare BPR-L® The back pressure regulator PaintCare BPR-L® is designed for installation in a paint distribution room. 7.1 Assembly and initial start-up The equipment must be assembled, connected, put into operation and dismantled again after the termination of the service life through by trained and qualified personnel. - Page 34 Installation The operating company needs to use filters to ensure that no solids enter the device through the medium. Shall ensure, that the drain is not clogged or closed. Stray currents (e.g. in systems with electrical corrosion protection) shall not be routed via the equipment.
-
Page 35: Assembly And Initial Start-Up
Installation Supplemental information on pneumatic material back pressure valve: In order to ensure a safe mode of operation, a compressed air supply with a low level of fluctuations is compulsory. Pressure fluctuations have a direct impact on the control quality of the material dynamic pressure valve. - Page 36 How to start up the back pressure regulator PaintCare BPR-L®: Connect the material back pressure regulator with the connection system required, such as the Tri-Clamp locking clamps, to the media system.
-
Page 37: Decommissioning And Removal
Before uninstalling, check the disassembly area for possible sources of ignition and remove these sources. Remove the medium from the material back pressure regulator PaintCare BPR-L® before uninstallation. Flush material back pressure regulator before uninstallation. Uninstallation Remove compressed air connections, if installed ... -
Page 38: Operation And Decommissioning
Operation and decommissioning 8 Operation and decommissioning Note The equipment shall only be used in accordance with the intended use. Safety instructions Warning Observe safety instructions! Explosion hazard through improper operation A snore mode must be avoided. The pneumatic material back pressure regulator will suddenly open up due to sudden severe fluctuations of the compressed air pressure. -
Page 39: Mandatory Checks Before And During Operation
Switch on medium conveying system and very slowly increase volume flow. Set back-pressure at material back pressure regulator via outgoing pressure pressure regulator PaintCare BPR-L®. The material back pressure regulator PaintCare BPR-L® is ready for operation. 582118110-EN-indG-Regulator-PaintCare-BPR-L.docx... -
Page 40: Shutdown
Operation and decommissioning 8.4 Shutdown Pneumatic diaphragm pressure regulator: Slowly reduce medium volume flow to zero and switch off medium conveying system. Reduce outgoing pressure at pressure regulator to a minimum. Switch off compressed air and ventilate. ... -
Page 41: Troubleshooting
Troubleshooting 9 Troubleshooting 9.1 Faults in the work sequence In the case of faults in the work sequence of the equipment, inform the maintenance department. Remedies Fault Cause Remedy Liquid pressure/flow level is Media supply system is not Activate external supply system. not reached or slowly active. -
Page 42: Maintenance And Care
Maintenance and care 10 Maintenance and care To ensure proper operation of the equipment as intended, it is necessary to follow the care and maintenance instructions in this chapter. Regular care and maintenance extend the service life and increase the efficiency. For safe operation of the equipment, maintenance work must be carried out regularly and intervals must be observed. - Page 43 Maintenance and care Use utmost care when carrying set-up troubleshooting requiring deactivation safety installations. Clearly define responsibilities and work areas. Reattach all removed safety devices immediately after completion of the work. Be careful and alert throughout the working range of the equipment.
- Page 44 Maintenance and care Warning Risk of injury during works at liquid-carrying parts of the equipment! Media escaping under high pressure develop unexpectedly high forces and may cause severe injuries. First, switch off media supply system and secure against unexpected restart, afterwards carry out works at the equipment.
-
Page 45: Maintenance Table
Remove dust from the housing. Monthly or if required Material back pressure Replace diaphragm Annually, in case of heavy regulator PaintCare BPR-L®., loads, shorter intervals must be general used Flushing of diaphragm The interval depends on the... -
Page 46: Flushing Of Liquid Chamber Of Material Back Pressure Regulator Paintcare Bpr-L
When conveying fluids that contain solids that harden, crystallise, or that can corrode device materials due to chemical or physical properties, the material back pressure regulator PaintCare BPR-L® must be cleaned before long standstill periods. The definition of a long standstill time depends on the previously conveyed medium and its aggregate state change from liquid to solid. -
Page 47: Cleaning The Back Pressure Regulator Paintcare Bpr-L® Housing
Maintenance and care 10.4 Cleaning the back pressure regulator PaintCare BPR-L® housing Use only a damp antistatic cloth to clean the housing. Use an appropriate cleaning product to remove any residues of dried product. Therefore, we recommend regular inspection of the back pressure regulator PaintCare BPR-L®. -
Page 48: Replacing The Diaphragm
Replacing the diaphragm 11 Replacing the diaphragm Warning Observe safety instructions! Warning Danger to personnel and to the equipment! First, switch off media supply system and secure against unexpected restart, afterwards carry out works at the equipment. Carry out set-up and maintenance works, repairs and elimination of faults without pressure. - Page 49 Replacing the diaphragm Warning Danger to personnel and to the equipment! Only authorised specialists are allowed to work on liquid- carrying parts of the equipment. Before disassembling, observe the safety data sheets of the previously conveyed chemicals. Release pressure from media system lines and secure against unexpected restart before starting to dismantle.
-
Page 50: Operation
Flush material back pressure regulator before uninstallation. Pneumatic material back pressure regulator: The layout of the back pressure regulator PaintCare BPR-L®. is symmetrical. The following procedure must be carried out on both sides of the back pressure regulator PaintCare BPR-L®. - Page 51 Replacing the diaphragm Replace the diaphragms C/G/H on both sides of the device. Note : The blue side of the diaphragm H faces towards the center (medium). Assemble the components in reverse order. Use a torque spanner for tightening-up. The torque for the bolts A and E is 10 Nm.
-
Page 52: Spare Parts
Spare parts 12 Spare parts Use only genuine SAMES KREMLIN accessories and spare parts designed to withstand the foreseeable pressure and other operating parameters. #References Description Spare part level** 155 275 011 Screw Chc M6x16 stainless steel A2 N.C. Cover N.C. -
Page 53: Declaration Of Conformity
Declaration of Conformity 13 Declaration of Conformity CATEGORY : MATERIAL BACK PRESSURE REGULATOR Model: WTI-MDRP Distributor model: BPR-L ATEX marking : II2G Ex h IIB T4 Gb X II2D Ex h IIIC 135°C Db X This material back pressure regulator has been designed and manufactured in accordance with the following EC/EU Directives: Directive 2006/42/EC EU Gazette L157/24 of 17 May 2006 Directive 2014/34/EU, EU Gazette, L 96/309 of 26 February 2014...
Need help?
Do you have a question about the PaintCare BPR-L and is the answer not in the manual?
Questions and answers