GHM HONSBERG OMNIPLUS-F Series Operating Manual

GHM HONSBERG OMNIPLUS-F Series Operating Manual

Thermal flow sensor
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Operating manual
OMNIPLUS-F
EN
Thermal flow sensor

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Summary of Contents for GHM HONSBERG OMNIPLUS-F Series

  • Page 1 Operating manual OMNIPLUS-F Thermal flow sensor...
  • Page 2: Table Of Contents

    Table of contents Table of contents About this documentation ........................ 4 Foreword ............................4 Purpose of the document ......................... 4 Legal notice ............................4 Correctness of content ........................4 Additional information ........................5 Security .............................. 6 Explanation of the safety symbols ....................6 Predictable misapplications ......................
  • Page 3 Table of contents 6.6.2 "Reset Mode" parameter ...................... 28 6.6.3 "Preset counter" parameter ....................28 6.6.4 "Preset unit" parameter ....................... 28 6.6.5 "Preset value" parameter ..................... 28 "Temp measuring" submenu ......................28 6.7.1 "Unit" parameter ........................28 "Pin settings" submenu ......................... 29 6.8.1 Submenu "Pin 2 settings"...
  • Page 4: About This Documentation

    1 | About this documentation OMNIPLUS-F 1 About this documentation 1.1 Foreword Read this document carefully and familiarize yourself with the operation of the product before using it. Keep this document within easy reach and preferably in the immediate vicinity of the product so that you or the /users can refer to it or read it up at any time in case of doubt.
  • Page 5: Additional Information

    1.5 Additional information HINWEIS All documentation for the sensor can be found on the product page online at: www.ghm-group.de/en/info-desk/ The following information can be downloaded from this page:  these operating instructions in English and German  online data sheet ...
  • Page 6: Security

    2 | Safety OMNIPLUS-F 2 Security 2.1 Explanation of the safety symbols DANGER Symbol warns of imminent danger, death, serious bodily injury or serious damage to property in case of non-observance. CAUTION Symbol warns of possible dangers or harmful situations which, if not avoided, will cause damage to the device or the environment.
  • Page 7: Safety Instructions

    (product information). CAUTION Functional impairment Errors during installation, assembly or configuration of GHM products may impair the proper functioning of the subsequent process or lead to damage. However, serious hazards do not necessarily result directly from our products.
  • Page 8: Intended Use

    2 | Safety OMNIPLUS-F 2.4 Intended use For reasons of safety and warranty, only personnel authorized by the manufacturer may carry out interventions beyond those described in the operating instructions. Unauthorized alterations or modifications are explicitly prohibited. If used improperly or not as intended, this product may present application-specific hazards.
  • Page 9: Description

    OMNIPLUS-F Description | 3 3 Description 3.1 Scope of delivery Please check the completeness of your product after opening the package. You should find the following components: - OMNIPLUS-F - Quick guide to installation and commissioning 3.2 Product description The products of the OMNIPLUS-F series are thermal flow sensors. They measure the flow velocity and temperature of liquid media by means of a probe immersed in the liquid.
  • Page 10: Product At A Glance

    5 | Mounting OMNIPLUS-F 4 Product at a glance 4.1 The OMNIPLUS-F Stainless steel housing, protection class IP65 / IP67 Multifunction ring, rotatable and axially shiftable Graphic LCD display, with white backlight, switching to red to signal alarm conditions Connector M12x1, electrical connection Measuring probe available in different versions 10/ 45 C-E01_X__OMNIPLUS-F__DB2-1.0...
  • Page 11: Mounting

    OMNIPLUS-F Mounting | 5 5 Mounting 5.1 General notes The installation location of the sensor should be chosen in such a way that no air bubbles can gather at the sensor. Air bubbles do not damage the sensor but can cause incorrect measurements.
  • Page 12: Threaded Probe

    5 | Mounting OMNIPLUS-F 5.2 Threaded probe OMNIPLUS-F-008 OMNIPLUS-F-015 Threaded sensors have an external thread as process connection, with which they are screwed into a T-piece or a welding socket of the pipeline. The sealing is done e.g. with PTFE tape or with liquid seal. Sealing with the aid of a flat gasket is generally not possible, as the correct alignment of the X-marking is not guaranteed when screwing in as far as it will go.
  • Page 13: Push-In Probe With System Mounting

    OMNIPLUS-F Mounting | 5 5.3 Push-in probe with system mounting - OMNIPLUS-F-013TK031 - OMNIPLUS-F-013TK037 Push-in sensors with system mounting are mounted in the pipeline using a system T-piece (accessory) or a system welding or soldering socket provided for this purpose. They have a double O-ring seal and are fixed in the system piece with a union nut.
  • Page 14: Push-In Probe With Union Nut And Sealing Cone

    5 | Mounting OMNIPLUS-F Cutting ring fitting, stainless steel, order code ADQ012G015A, PN 40 Available in the versions: Stainless steel cutting ring PTFE clamping ring Stainless steel cutting/clamping fittings are screwed into a G ½ threaded hole. A G ½ weld-in spigot (ADG- 015GS026K) is available for this purpose.
  • Page 15: Electrical Installation

    OMNIPLUS-F Mounting | 5 5.7 Electrical installation The product may only be installed by a qualified electrician. The national and interna- tional regulations for the installation of electrotechnical systems of the respective country of operation apply. 5.8 Electrical connection The product has a 5-pin circular connector. A suitable connection cable with matching mating connector must be used for the electrical connection (available as an acces- sory - see separate product information).
  • Page 16: Operation

    OMNIPLUS-F 6 | Operation 6 Operation 6.1 Commissioning 6.1.1 Control element The OMNIPLUS head has a rotating ring as an operating element, the multifunction ring has a tactile raster in 15° steps (24 positions). It can be rotated to the left or right as far as desired without a stop.
  • Page 17: Explanation Of Commissioning

    OMNIPLUS-F Operation | 6 6.1.2 Explanation of commissioning The following describes how to put the product into operation. Prerequisite: the product is correctly installed - see chapter 5 Installation. Electrical connection is established NOTE - Start The product is preset at the factory with a default setting. It is necessary to select and set parameters for the desired operation.
  • Page 18: Menu Structure

    OMNIPLUS-F 6 | Operation 6.1.3 Menu structure This chapter explains the general menu structure of the product. To obtain information about the product or to be able to configure it, you must first call up the main menu : Auxiliary voltage is applied. You are in the main display for the Flow reading. By a RING-SHIFT for 2 seconds, the Main menu is called.
  • Page 19: Locking Of Product Parameters

    OMNIPLUS-F Operation | 6 In the list selection, the respective active parameter is marked with a dot. The selected parameter is displayed inversely. It is not possible to exit the editing mode without making a selection. Example: For numeric values, the following additional selections are available. Example: Symbol Name...
  • Page 20: Configuration

    OMNIPLUS-F 6 | Operation 6.2 Configuration 6.3 Description The following action steps describe how to configure the OMNIPLUS-F for your pur- poses. NOTE Slide's Configuration submenu offers a variety of different parameters that you can change and adapt to your desired conditions using the multifunction ring. Depending on the menu or parameter selection, subsequent menu items may be invis- ible if they are not required for further configuration.
  • Page 21 OMNIPLUS-F Operation | 6 Overview of the parameters of the submenus 21/ 45 C-E01_X__OMNIPLUS-F__DB2-1.0...
  • Page 22 OMNIPLUS-F 6 | Operation 22/ 45 C-E01_X__OMNIPLUS-F__DB2-1.0...
  • Page 23 OMNIPLUS-F Operation | 6 23/ 45 C-E01_X__OMNIPLUS-F__DB2-1.0...
  • Page 24: Submenu "Flow Measuring

    OMNIPLUS-F 6 | Operation 6.5 Submenu "Flow measuring" Here you will find all parameters which influence the flow measurement on the input side. 6.5.1 "Medium" parameter OMNIPLUS-F is prepared at the factory for flow measurement in water. Configuration for measurement in other liquids is possible on site. Setting values: Water Uses the factory setting for water...
  • Page 25: Parameter "K-Factor

    OMNIPLUS-F Operation | 6 6.5.4 Parameter "K-Factor" In principle, thermal flow measurement does not record the flow conditions in the en- tire flow cross-section but draws conclusions about the conditions in the remaining cross-section from a point measurement in the flow space under the assumption that ideal flow conditions exist.
  • Page 26: Bargraph Display

    OMNIPLUS-F 6 | Operation 6.5.6 Bargraph Display The bargraph display is a compact process display used to visualize the flow value in the range from 0 to 100% with a 16-segment display. The bar graph displays the cur- rent flow (segments 0 to 16 represent the range between flow standstill and maximum flow).
  • Page 27: Parameter "Start Of Range | End Of Range | Display Value

    OMNIPLUS-F Operation | 6 6.5.9 Parameter "Start of range | End of range | Display value" Only visible and configurable if "Medium" was previously set to "User defined Is set. These three parameters are used to adapt the instrument to liquids other than water. They are only visible if "Medium"...
  • Page 28: Reset Mode" Parameter

    OMNIPLUS-F 6 | Operation 6.6.2 "Reset Mode" parameter To reset the volume counter to zero, various methods are available for selection. Only one method can be used at a time. Setting values: None No reset possible Preset counter The reset occurs when the preset value is reached and counting starts again (cycle operation) External (Pin 5) The reset is performed by an external signal at pin 5, which must...
  • Page 29: Pin Settings" Submenu

    OMNIPLUS-F Operation | 6 6.8 "Pin settings" submenu In addition to its IO-Link functionality, the OMNIPLUS-F has an analog output (pin 2) and two digital inputs and outputs (pins 4 and 5) that can be programmed in a variety of ways. Pin 2 can be configured both as a current output (e.g.
  • Page 30: Analog Out Min / Analog Out Max" Parameter

    OMNIPLUS-F 6 | Operation 6.8.1.3 “Analog out min / Analog out max" parameter These two parameters define the range of the measured value to correspond to the output range of the analog output. Setting range, resolution and unit correspond to display range and settings of the assigned measurand (flow or temperature).
  • Page 31: Output Driver" Parameter

    OMNIPLUS-F Operation | 6 6.8.2.2 "Output Driver" parameter Push-pull or NPN o.c. NOTE If the Reset Input function has been selected for pin 5, this parameter is not visible for pin 5. Setting values: Push-pull: In terms of circuitry, a push-pull output consists of a Combination of an NPN and a PNP transistor.
  • Page 32: Switch Logic" Parameter

    OMNIPLUS-F 6 | Operation 6.8.2.4 "Switch logic" parameter Switching logic Setting values: Alarm low: When an alarm event occurs, the output status changes from High to Low signal Alarm high: When an alarm event occurs, the output status changes from Low to High signal 6.8.2.5 "Setpoint 1"...
  • Page 33: Set Time Delay" Parameter

    OMNIPLUS-F Operation | 6 In Windows mode, the hysteresis acts accordingly on both limit values. 6.8.2.7 "Set time delay" parameter Switching delay. Time after the occurrence of an alarm event until the output is switched. Setting values: 0 ... 99 sec. 6.8.2.8 "Reset time delay"...
  • Page 34: Pulse Unit" Parameter

    OMNIPLUS-F 6 | Operation NOTE The following parameters are only visible if function "Flow Pulse output" has been se- lected! 6.8.2.13 “Pulse unit" parameter Unit of pulse volume. Unit for setting the volume to flow per pulse. Setting values: Liter m³...
  • Page 35: Parameter "Pulse Polarity

    OMNIPLUS-F Operation | 6 6.8.2.16 Parameter "Pulse polarity“ Pulse polarity Setting values: Positive Pulse has High level Negative Pulse has Low level 6.8.2.17 Parameter "Sync to totalizer“ Synchronization of output pulses with volume counter. Setting values: The counting of the pulse volume is started again (at zero) synchronously with the reset of the volume counter.
  • Page 36: Parameter "Flow Preset Counter

    OMNIPLUS-F 6 | Operation 6.8.2.18 Parameter "Flow preset counter“ Preset counter. Setting values: Output signal static The output changes its state when the preset counter is reached and remains there until the preset counter is reset Output pulse The output signal changes its state when the prese- lection value is reached and falls back after an ad- justable time 6.8.2.19 "Counter duration"...
  • Page 37: Reset Input Mode" Parameter

    OMNIPLUS-F Operation | 6 6.8.2.21 "Reset input mode" parameter Reset input for preset counter. Setting values: Edge Low-High The counter is reset to 0 at a signal flank low-high and continues to run immediately Edge High-Low The counter is reset to 0 on a signal flank high-low and continues to run immediately Static High The counter is set to 0 at high signal at the input and...
  • Page 38 OMNIPLUS-F 6 | Operation Pin 4 and 5 Function Representation Comment Limit switch (single point) HIGH S1: 2.50 The switching state of the output is displayed (HIGH in the example). This indicates that the switch is a minimum switch whose limit value is set to 2.50.
  • Page 39: Medium Setting

    OMNIPLUS-F Operation | 6 6.10 Medium setting For this purpose, dimensionless primary measured values are assigned to the "Start of range" and "End of range" parameters, which are measured by the instrument at standstill of the medium (0 cm/s) and maximum value of the flow (adjustable with "Max velocity" or "Max flow rate"). Since the characteristic curve between these two points is generally not a straight line, the curvature of the characteristic curve can be set with the "Curve"...
  • Page 40: Io-Link Operation

    If the device is operated in IO-Link mode, the parameterizations are made via the IO- Link interface or manual configurations made are overridden. For IO-Link operation, the parameter information is available for download at www.ghm-group.de/en/info-desk/ available. Note: In IO-Link operation, PIN 4 is used as the IO-Link communication interface, so it can- not be used as described in section 6.8.2 or 6.8.2.1...
  • Page 41: Maintenance

    OMNIPLUS-F Maintenance | 7 7 Maintenance 7.1 Operating and maintenance instructions Depending on the application or medium, contamination can form on the sensor and influence the measurement result. In this case, we recommend dismantling the device and cleaning the sensor. For removal and installation, the installation instructions must be observed.
  • Page 42: Disposal

    9 | Disposal OMNIPLUS-F 8 Disposal During disposal, care must be taken to ensure that the product components and the packaging are separated and recycled. The legal regulations and guidelines valid at the time must be observed. NOTE The product must not be disposed of in the residual waste garbage can. If the product needs to be disposed, take it to a municipal collection point where it will be transported safely to the disposal company in accordance with the requirements of hazardous goods legislation.
  • Page 43: Technical Data

    OMNIPLUS-F Technical data | 10 9 Technical data Measuring principle calorimetric / thermal Measuring materials Liquids Media configurable on the device Measuring range Flow: 0,02...3 m/s (water) Temperature: -20..+90 °C (100°C) Measurement uncertainty Flow: ± (7 % MW + 2 % FS) Temperature: ±2 °C (flow velocity >2 cm/s) Response time...
  • Page 44: Accessories

    12 | Order code OMNIPLUS-F 10 Accessories Below you will find a selection of accessories for this product. Accessories for plug-in probe with system mounting Ø 13.2 mm OMNIPLUS-F-013TK031 and OMNIPLUS-F-013TK037 See also chapter 5.3 T-piece Order code: TS-2-M/K010...050 Brass or stainless steel DN 10 to DN 50 Assembly tool Order no.
  • Page 45: Service

    Service Center 42897 Remscheid | GERMANY Fon: +49 2191 9672-0 Fax: +49 2191 9672 40 Mail: rma@ghm-messtechnik.de NOTE Please enclose the completed return form with the product, which you can find in the Infothek of the website www.ghm-group.de. 45/ 45 C-E01_X__OMNIPLUS-F__DB2-1.0...

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