1. Manuals
  2. Brands
  3. Mweld Manuals
  4. Welding System
  5. WAVE 200DIII
  6. Owner's manual

Mweld WAVE 200DIII Owner's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
OWNER'S MANUAL
WAVE 200D
III
WARNING:
Read carefully and understand all ASSEMBLY
AND OPERATION INSTRUCTIONS before
operating. Failure to follow the safety rules and
other basic safety precautions may result in
1
serious personal injury.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the WAVE 200DIII and is the answer not in the manual?

Questions and answers

Related Manuals for Mweld WAVE 200DIII

Summary of Contents for Mweld WAVE 200DIII

  • Page 1 OWNER’S MANUAL WAVE 200D WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
  • Page 2 CATALOGUE GENERAL SAFETY RULES  TECHNICAL SPECIFICATION KNOW YOUR WELDER INSTALLATION OPERATION TROUBLESHOOTING DIAGRAM & PARTS LIST...

  • Page 3: General Safety Rules

    GENERAL SAFETY RULES WARNING: Read and understand all instructions. Failure to follow all instructions listed below may result in serious injury. CAUTION: Do not allow persons to operate or assemble this WAVE 200D until they have read this manual and have developed a thorough understanding of how the WAVE 200D works.
  • Page 4 IR rays. -Do not overuse or overheat your welder. Allow proper cooling time between duty cycles. -Keep hands and fingers away from moving parts and stay away from the drive rolls. -Do not point torch at any body part of yourself or anyone else. -Always use this welder in the rated duty cycle to prevent excessive heat and failure.
  • Page 5 Do not weld on containers or pipes that contain or have had flammable, gaseous or liquid combustibles in them. Welding creates sparks and heat that can ignite flammable and explosive materials. -Do not operate any electric arc welder in areas where flammable or explosive materials are present. -Remove all flammable materials within 35 feet of the welding arc.
  • Page 6 Always check of damaged or worn out parts before using the WAVE 200D . Broken parts will affect the WAVE 200DIII operation. Replace or repair damaged or worn parts immediately. Store idle WAVE 200DIII. When WAVE 200D is not in use, store it in a secure place out of the reach of children.

  • Page 7: Technical Specification

    TECHNICAL SPECIFICATION TERM UNIT WAVE 200D WAVE 200D Rated Input Voltage Power Frequency 50/60 50/60 Rated Input Capacity Rated Input Current Output No Load Voltage Rated Working Voltage DC Argon Welding Current 5～ 200 5～ 200 AC Argon Welding Current 10～...

  • Page 8: Know Your Welder

    Welding regulations parameter table (only for reference) Top Dia WORK Wire Argon Tungste Welding Φ Material Designe Thicknes Flow n Stick Mode Current Polarity Angle (mm) Type d Joint Φ Dia Φ (mm) (mm) (mm) Vertical 1.6~3.0 50~90 12~20° 0.12~0.25 Joint 1.6~2.5 8~12...
  • Page 9 1.4. Pulse switch Use this knob to choose whether you need the pulse, when the indicator light, means it is under pulse mode. 1.5. Welding mode knob Use this knob to choose the welding mode, can be used MMA、HF TIG and contact-type TIG. 1.6.

  • Page 10: Installation

    INSTALLATION 1. POWER REQUIREMENT - AC single phase 230V, 60 HZ with a 50 amp circuit breaker is required. DO NOT OPERATE THIS UNIT if the ACTUAL power source voltage is less than 195 volts AC or greater than 264 volts AC. ...
  • Page 11 5. Input co onnection m method Input powe Gas cylind 6. Foot cont trol pedal Remo cont trol box EXPO OSURE TO A WELDIN NG ARC IS S EXTREME ELY HARM MFUL TO TH HE EYES A AND SKIN! Prolonged d exposure to the weld ding arc ca...
  • Page 12 Step3： Use this adjustment to adjust the parameter selected on Step2 Step2： Press this knob to choose the parameter Step1： Press this knob, choose MMA, the current display shows the pre-set current， voltage display shows the open circuit voltage. 2. TIG： Step3：...
  • Page 13 】 to adjust the Pre-flow time； 【 】 to adjust the pulse peak current； 【 】 to adjust the Pulse width； 【 】 to adjust the Pulse frequency； 【 【 】 to adjust the Pulse Background current； 】 to adjust the stopping gas delay time； 【...
  • Page 14 NOTE This Up Slope operates in (4T) TIG modes only and is used to set the time for the weld current to ramp up, after the torch trigger switch has been pressed then released, from Initial Current to High or BASE current. 2.4 AC TIG welding Set 【Welding mode knob】...
  • Page 15 】 to adjust the Pulse width； 【 】 to adjust the Pulse frequency； 【 】 to adjust the Pulse Background current； 【 】 to adjust the stopping gas delay time； 【 】 to adjust the clear area width； 【 】 to adjust the AC square wave frequency； 【...

  • Page 16: Ground Clamp Connection

    Based on different welding position, there are different welding joint, see following images for more information. 3.3 GROUND CLAMP CONNECTION Clear any dirt, rust, scale, oil or paint on the ground clamp. Make certain you have a good solid ground connection.

  • Page 17: Welding Techniques

    3.5.1. When proper rod is used: 3.5.1.a. The bead will lay smoothly over the work without ragged edges 3.5.1.b. The base metal puddle will be as deep as the bead that rises above it 3.5.1.c. The welding operation will make a crackling sound similar to the sound of eggs frying 3.5.2.
  • Page 18 EXPOSURE TO A WELDING ARC IS EXTREMELY HARMFUL TO THE EYES AND SKIN! Prolonged exposure to the welding arc can cause blindness and burns. Never strike an arc or begin welding until you are adequately protected. Wear flame-proof welding gloves, a heavy long sleeved shirt, trousers without cuffs, high topped shoes, and an ANSI approved welding helmet.
  • Page 19 Flat position It is easiest of the welding positions and is most commonly used. It is best if you can weld in the flat position if at all possible as good results are easier to achieve. Flat Position Horizontal Position The horizontal position it is performed very much the same as the flat weld except that the angle is different such that the electrode, and therefore the arc force, is directed more toward the metal above the weld joint.
  • Page 20 The intense e heat produ uced at the a arc sets up s strains in the e metal joine ed by weldin g. Peening t the weld not only remov ves the scale e left behind in the weld ing but relie ves the inte rnal strains developed b...
  • Page 21 Aluminium m Welding g Material Welding R Rate G Welding g is gene erally reg arded as a spec ia alised pro cess that t requires operator competen ncy. While e many o of the pri nc iples o utlined in n the prev vious Arc Welding s...

  • Page 22: Troubleshooting

    TROUBLESHOOTING Breakdown Analysis Solutions Cooling fan broken Replace the fan Cooling fan Find the disconnected wire and Not work Cable broken/fallen off Connect reliably Torch switch broken Replace the torch Main PC board broken Replace the PC board piloting Run-on plate Replace the run-on plate high frequency Find the disconnected wire and...

  • Page 23: Diagram & Parts List

    DIAGRAM & PARTS LIST CODE ENGLISH NAME 20020170016 Handle Top cover 11010011527 20070890040 11020013629 Board fixed plate 20050170019 Tension disc 20040300008 Cable holder 11110340046 Power line 20070800378 Switch 11020015775 Black face panel 20050050640 jalousie 20050050643 Plastic back plate frame 11020011061 Fan cover 11050010100 Switching power supply board...
  • Page 24 20070250267 Coupling transformer 20070540013 Gun switch wiring harness 20020020034 Argon joint 20050050643 Plastic front plate frame 20070570185 Europe type quick socket 12080040187 Torch 12080020332 Earth cable 20070110007 Potentiometer knob 11020011060 Board support plate 11050070218 Faceplate 11110340043 Hall 20070430191 Secondary rectifier heat sink(down) 20070280090 Fast recovery diode 20070430192...

Table of Contents