Table of Contents
Related Manuals for Lincoln Electric POSIMATIC PS03
Summary of Contents for Lincoln Electric POSIMATIC PS03
- Page 1 POSITIONERS POSIMATIC PS03 SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE POSIMATIC PS03 W000385391 POSIMATIC PS03 PLASMA 95032101NG 8695 6642 EDITION : EN Instructions for use REF : REVISION : C DATE : 11-2018 Original instructions...
- Page 2 Thank for the trust you have expressed by purchasing this equipment, which will give you full satisfaction if you follow its instructions for use and maintenance. Its design, component specifications and workmanship comply with applicable European directives. Please refer to the enclosed CE declaration to identify the directives applicable to it.
-
Page 3: Table Of Contents
E - OPERATOR MANUAL ......................... 18 1 - CONTROL BUTTONS ON CABINET ................. 18 F - MAINTENANCE ..........................20 1 - SERVICING ......................... 20 2 - TROUBLESHOOTING ......................24 3 - SPARE PARTS ........................27 PERSONAL NOTES .......................... 32 POSIMATIC PS03... - Page 4 The measuring devices or displays for voltage, current, speed, pressure, etc., whether analog or digital, should be considered as indicators For operating instructions, adjustments, troubleshooting and spare parts see safety instructions for use and maintenance. REVISIONS REVISION B 11/17 DESIGNATION PAGE Update E-18 ; D-17 REVISION C 11/18 DESIGNATION PAGE To change logos POSIMATIC PS03...
-
Page 5: A - Identification
8695 6642 / C A - IDENTIFICATION Please enter the number of your machine in the following box. Quote this information in all correspondence. Manufacturing factory code Year manufactured Manufacturing year code Product type Product serial no. POSIMATIC PS03... -
Page 6: B - Safety Instructions
Do not exceed the tilting and rotating torques which determine the maximum admissible load (see diagrams on the equipment). Do not let loads fall hard on the equipment. Fully tighten the workpiece(s) on the positioner table. POSIMATIC PS03... -
Page 7: Important Recommendations
When starting-up or when changing a connection, there is one chance in two that the connection of phases will be inverted, in which case the tilt limit switches become totally ineffective and there are great risks of damage (refer to chapter page D17). POSIMATIC PS03... -
Page 8: C - Description
POSIMATIC is a device which enables parts with varied shapes to be positioned in order to optimize operations such as welding, oxycutting, resurfacing, metallization, etc. by presenting the working line in the best position. a) Main characteristics POSIMATIC PS03 POSIMATIC PS03 PLASMA All positions load (Kg) Maximum tilt torque (m.kg) - Page 9 C - DESCRIPTION 8695 6642 / C b) Dimensions and space requirements POSIMATIC PS03 POSIMATIC PS03...
- Page 10 Admissible load in daN (Y1) in relation to the distance in mm (L1) of the part centre of gravity in relation to the surface of the plate. 100000 Authorized area Prohibited area (vertical plate) Load in daN Distance / plate in mm POSIMATIC PS03...
- Page 11 Admissible load in daN (Y2) in relation to the distance in mm (L2) between the centre of gravity and the rotation axis. 35000 Y Authorized area Prohibited area (vertical plate) Load in daN Distance / plate in mm POSIMATIC PS03...
-
Page 12: Detailed Description
The cogged quadrant (M5). The rotatin plate (M9) the cogged ring (M8). The rotating gearbox (M6). A control box (E2) connected by means of a multi conductor cable is used for tilting and rotation movement remote control. POSIMATIC PS03... - Page 13 Grooves are provided to accommodate bolts in such a maner that bolts cannot be accidently remove from the slots. The central hole Ø40 is extended by a tube that runs through the tilting frame (M2). It allows the gas supply for welding applications for example. Dimensions of grooves POSIMATIC PS03...
- Page 14 A wheel and worm reduction gear (E5-M6) transmits the rotation movement to the cogged ring (M8) through the drive gear (M7). Speed control is made via a potentiometer fixed on the pushbutton box. A graduated dial shows speed setting. POSIMATIC PS03 C-10...
- Page 15 A wheel and worm reduction gear (E4-M3) transmits the rotation movement to the cogged quadrant (M5) through the drive gear (M4). The box (M2) is hinged on two horizontal trunnions (M12) mounted in bushes housed in the frame (M1) and accommodates the fixed part of the positioning ring (M8). POSIMATIC PS03 C-11...
- Page 16 Cogged ring Welding ground connection POSIMATIC PS03 is fitted with two ground connectors (M10). They are made up of an assembly with two brushes pushed by springs that rub against the cogged ring (M8). The capacity of this welding ground connection (500A for a 100% duty factor) is such that it enables nearly all welding processes to be used, except that under conducting flux which requires higher current.
- Page 17 Two limit switches (E7) switch off motor power supply when the mobile sub-assembly reaches the extreme position (0° and 135°). Toothing protective A toothing protective (M11) keeps the operator safe by eliminating the risks from the rotating mechanism (M8 and M7) . POSIMATIC PS03 C-13...
-
Page 18: D - Assembly - Installation
Sling the POSIMATIC in its wooden packaging as indicated in the drawing. Unpack the POSIMATIC from its delivery packaging. Sling the POSIMATIC, always using the slinging eyes which are provided for moving. Operator protection : Helmet - Gloves - Safety shoes POSIMATIC PS03 D-14... -
Page 19: Putting In Place
We market cabinets that meet the criteria set out. ARRANGEMENT OF CABLES AND FLEXIBLE HOSES The customer must provide a means to support and protect cables and flexible hoses from mechanical, chemical or thermal damage, right from their point of origin. POSIMATIC PS03 D-15... - Page 20 - 148 and 44 for right - hand rotation - 148 and 43 for left - hand rotation - 148 and 53 for horizontal tilting - 148 et 54 for vertical tilting POSIMATIC PS03 D-16...
-
Page 21: Installation
the plate rises: invert two phases at the connection of the mains supply When these tests are conclusive, the positioner is ready for starting-up. Repeat these checks each time the positioner is moved. POSIMATIC PS03 D-17... -
Page 22: E - Operator Manual
Switch with three fixed positions for rotation direction. The central position is the idle position. Switch with three fixed positions for tiling direction. The central position is the idle position. Pedal to allow the rotation movement of the plate. POSIMATIC PS03 E-18... - Page 23 E - OPERATOR MANUAL 8695 6642 / C POSIMATIC PS03 E-19...
-
Page 24: F - Maintenance
Further, the main parts of the equipment, particularly the coggings, the screws and nuts, power cables of motors and remote control, motor ventilation etc., must be inspected periodically. After a long time of unusing the positioner, all the periodical controls should be done before restarting. POSIMATIC PS03 F-20... - Page 25 3) Grease the cogging with a brush. Grease the bearing withe the help of greasers accessible Positioning ring when plate is unmounted. Esso beacon 2 (bearing) Drain the gearboxes and fill Oil HAFA SYNTEC Gearboxes them with new oil POSIMATIC PS03 F-21...
- Page 26 WELDING GROUND contact surfaces CONNECTION EVERY 2 WEEKS Parts Operations Lubrication 1) Check the condition of the teeth of the cogged sector of the tilting mechanism GEARS Grease HPG 400 2) Grease the cogging of the positioning ring POSIMATIC PS03 F-22...
- Page 27 Positioning ring teeth of the ring and his pinion gear. (cogging) Tilting cogged Check the condition of the sector teeth of the cogged sector of the tilting mechanism and his pinion gear Tilting bushes Check the wear state. POSIMATIC PS03 F-23...
-
Page 28: Troubleshooting
- a variable drive fault F0102 or suddenly. F0103 Check that the terminals U, V and W of the variable drive are not shorted. Check that the motor cable is not shorted and that the motor is correctly coupled. POSIMATIC PS03 F-24... - Page 29 Check that you have followed the table with the admissible load and unbalance values for your positioner Check that the load has not increased suddenly. Check that the motor cable is not shorted and that the motor is correctly coupled. POSIMATIC PS03 F-25...
- Page 30 Input signal at X12.4 too low. Increase the value A4000 The voltage of the DC bus has reached the minimum value POSITIONER FUSES RATINGS STANDARD POSITIONERS FU1 (5x20) FU2 (10x38) FU3 (5x20) POSIMATIC PS03 1 A FsT 6 A aM 6 A FsF POSIMATIC PS03 F-26...
-
Page 31: Spare Parts
Machine interface board W000XXXXXX Flowmeter 9357 XXXX Silk-screen printed front panel For parts order, give the quantity required and put the number of your machine in the box below. TYPE : Number : POSIMATIC PS03 F-27... - Page 32 F - MAINTENANCE 8695 6642 / C MECHANICAL PART POSIMATIC PS03 F-28...
- Page 33 W000386953 W000386953 Gearbox W000386970 W000386970 Bush W000386987 W000386987 Sensor For parts order, give the quantity required and put the number of your machine in the box below. TYPE : Number : POSIMATIC PS03 F-29...
- Page 34 F - MAINTENANCE 8695 6642 / C ELECTRICAL PART POSIMATIC PS03 F-30...
- Page 35 2 contact relay 9503 2002 9503 2002 Control box with cable W000273453 W000273453 Pedal For parts order, give the quantity required and put the number of your machine in the box below TYPE : Number : POSIMATIC PS03 F-31...
-
Page 36: Personal Notes
F - MAINTENANCE 8695 6642 / C PERSONAL NOTES Lincoln Electric France S.A.S. Avenue Franklin Roosevelt 76120 Le Grand Quevilly 76121 Le Grand Quevilly cedex www.lincolnelectriceurope.com POSIMATIC PS03 F-32...