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DCF42 ELITE DESIGNER CLEAN FACE
30,000 BTU
Natural Gas & Propane
Installation and Operating Instructions
MODEL: DCF42 & DCF42 SELECT
IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance
Do not touch any electrical switch; do not use any phone in your building
Immediately call your gas supplier from a neighbour's phone. Follow gas supplier's
instructions
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or gas
supplier.
WARNING: Improper installation, adjustment, alteration, services or maintenance can cause
injury or property damage. Refer to this manual. For assistance or additional information
consult a qualified installer, service agency or the gas supplier.
PLEASE READ THIS MANUAL BEFORE
INSTALLING OR USING THIS APPLIANCE.
SAVE THIS MANUAL FOR FUTURE
REFERENCE.
A BARRIER DESIGNED TO REDUCE THE RISK OF
BURNS FROM THE HOT VIEWING GLASS IS
PROVIDED WITH THIS APPLIANCE AND SHALL BE
INSTALLED.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
CLIENT # LC773211
WARNING
any other appliance.
Page 1 of 63
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Related Manuals for Inca Metal Cutting DCF42
Summary of Contents for Inca Metal Cutting DCF42
- Page 1 DCF42 ELITE DESIGNER CLEAN FACE 30,000 BTU Natural Gas & Propane Installation and Operating Instructions MODEL: DCF42 & DCF42 SELECT CLIENT # LC773211 WARNING IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.
- Page 2 DCF42 VISAGE CLEAN ELITE DESIGNER 30,000 BTU GAZ NATUREL ET PROPANE Manuel D’installation et Guide de l’utilisateur MODEL: DCF42 & DCF42 SELECT CLIENT # LC773211 AVERTISSEMENT ASSUREZ-VOUS DE BIEN SUIVRE LES INSTRUCTIONS DONNÉES DANS CETTE NOTICE POUR RÉDUIRE AU MINIMUM LE RISQUE D'INCENDIE OU D'EXPLOSION OU POUR ÉVITER TOUT DOMMAGE MATÉRIEL, TOUTE BLESSURE OU LA MORT.
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Page 3: Table Of Contents
Table of Contents IMPORTANT SAFETY INFORMATION …………………………………………………………….. 4 – 5 INTRODUCTION ........................Specifications, Appliance Dimensions & Installation Codes ......... 6 - 7 Features, Remote Control Functions ..............8 - 10 Intended Use ......................11 General Safety ....................11 - 12 OPERATION ........................... -
Page 4: Important Safety Information
WARNING Read this owner’s manual carefully and completely before trying to assemble, operate or service this fireplace. Follow instructions for proper installation Failure to install this appliance per the manufacturer’s instructions or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. - Page 5 WARNING AVERTISSEMENT Ne pas utiliser cet appareil s’il a été plongé, Do not use this appliance if any part has meme partiellement, dans l’eau. Appeler un been under water. Immediately call a technician qualifié pour inspecter l’appareil et qualified service technician to inspect the appliance and to replace any part of the remplacer toute partie du système de control system and any gas control which...
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Page 6: Introduction
1.0 INTRODUCTION 1.1 SPECIFICATIONS TABLE 1 ITEM NATURAL GAS (NG) PROPANE (LP) MAXIMUM INPUT: Hi 30,000 Btu/hr (8.79 kW) 29,000 Btu/hr (8.50 kW) MINIMUM INPUT: Lo 22,000 Btu/hr (6.45 kW) 19,000 Btu/hr (5.57 kW) MANIFOLD PRESSURE: 3.5” w.c. (0.87 kPa) 10.0”... - Page 7 APPLIANCE DIMENSIONS Figure 1 17.37” 45.70” 19.5” INSTALLATION CODES This appliance is a Direct Vent appliance which draws all combustion air from outside the building through an intake vent pipe. Installation must conform to local codes. In the absence of local codes, installation must conform to the National Fuel Gas Code ANSI Z223.1/NFPA 54, or the current Natural Gas and Propane Installation Code CSA B149.1.
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Page 8: Features, Remote Control Functions
1.2 FEATURES Ignition system: Standing pilot ignition system with thermopile and thermocouple flame detection and piezo igniter. Fan control * Optional * Variable speed control: For units equipped with a fan control, the knob controls the fan speed, turning the knob counter-clockwise turns it to the “Off”... - Page 9 Program Mode The Program function is controlled by the PROG/TIME button. The control may be programmed for up to two settings for weekdays and two settings for weekends. The control is preset to factory settings. When the Program Mode is activated, the unit will automatically be operating in the Thermostat Mode. The unit will turn on or off based upon room and set temperature.
- Page 10 Fan Control The unit must be ON to operate the Fan. The Fan will turn on after 5 minutes of operation. Once the Fan comes on, it can be controlled using the FAN button. Press the FAN button, and the fan icon and speed will appear on the LCD screen. Press the UP or DOWN button to control the fan speed (0-6).
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Page 11: Intended Use
1.3 INTENDED USE / USAGE PROPOSÉ This appliance is intended to be used as a zero clearance fireplace. This unit is certified for installation in a bedroom or a bed sitting room where the maximum input is within 50 cubic feet per 1000 Btu/hr, (i.e. 900 cubic feet for E unit & 1600 cubic feet for H unit). - Page 12 IMPORTANT PLEASE READ THE FOLLOWING CAREFULLY It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. It is not unusual for gas fireplaces to give off some odors the first time they are burned. This is due to the oils and sealants in the manufacturing process.
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Page 13: Operation
2.0 OPERATION LIGHTING INSTRUCTIONS - for Intermittent Pilot FOR YOUR SAFETY, READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand. BEFORE LIGHTING smell all around the appliance area for gas. - Page 14 INSTRUCTIONS D'ALLUMAGE - Pilote intermittent POUR PLUS DE SÉCURITÉ, LIRE AVANT D’ALLUMER AVERTISSEMENT: Quiconque ne respecte pas à la letter les instructions dans la présente notice risqué de déclencher un incendie ou une explosion entraînant des dommages, des blessures ou la mort. Cet appareil est équipé...
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Page 15: Fan Operation
2.2 FAN OPERATION For units equipped with a fan control knob, the knob is located in the valve control compartment and may be adjusted to the following settings: OFF: Turn the control fully counter-clockwise until the switch operates. Variable Speed Setting: Turn the control to the desired setting. -
Page 16: Installation
3.0 INSTALLATION 3.1 INSTALLATION & SAFETY NOTES / NOTES D'INSTALLATION ET DE SECURITE Read all instructions before starting installation and follow them carefully during installation to ensure maximum benefit and safety. Failure to follow these instructions will void your warranty and may present a fire hazard. -
Page 17: Minimum Clearances & Non Combustible Material Requirements
3.3.1 MINIMUM CLEARANCES / DÉGAGEMENTS 1.50 2.00 NON-COMBUSTIBLE BOARD – 9.5" (241mm) x 40.635" (1032mm) WILL BE SUPPLIED BY MANUFACTURER AND MUST BE ATTACHED TO TOP OF FIREPLACE SEE DIAGRAM PAGE 19 MINIMUM CLEARANCES TO COMBUSTIBLES A = 66” TO INTERNAL CEILING B = 1.5”... - Page 18 Clearances are in accordance with local installation codes and the requirements of the gas supplier. **The mantel placement chart on this page illustrates the allowable mantel sizes and placements. The 45 degree angle can be used to determine the allowable mantel size based on the elevation above the units upper trim.
- Page 19 NON-COMBUSTIBLE BOARD 9.5 X 40.635” SUPPLIED BY MANUFACTURER 42.14 TO 43.14 TO TOP BOTTOM OF NON- COMBUSTIBLE METAL BOARD FROM STUD ON BOTTOM OF EDGE FIREPLACE METAL STUD The closest combustible material above the fireplace must be a minimum of 42.14” from the floor with the stud laying on edge as shown above.
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Page 20: Gas Line Installation
3.3.2 GAS LINE INSTALLATION / INSTALLATION DE LA LIGNE de GAZ Install supply line using any piping approved for your installation meeting CAN/CGA 6.10, AA 3, ANSI Z21.24 or Z21.45. A qualified gas fitter should install the gas line in accordance with all local building codes. If codes permit, coiled copper tubing may be used for gas supply. -
Page 21: Thermostat,Wall Switch Or Digital On/Off Remote
Millivolt thermostats are available from any authorized Inca Metal Cutting dealer. Bedroom installations require the use of a wall thermostat. Note: Thermostats are not allowed in the United States. - Page 22 TABLE 1 THERMOSTAT WIRE INFORMATION WIRE SIZE MAX. WIRE LENGTH 12.2 19.5 30.5 After the unit is installed and the gas line hooked up, crimp a fork connector to each wire and attach them to the TH/TP and TH screws located on the valve. Après que l'unité...
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Page 23: Direct Vent Information
3.3.4 DIRECT VENT INFORMATION / DIRECT VENT D'INFORMATION The unit must be connected to listed 2-ply aluminium venting, 4” flex vent on the exhaust side and listed 7” flex vent on the air intake side or can be used with Security Venting, Dura-Vent 4” x 6-5/8” with the use of Dura-Vent adapters part #’s 0924N3 &... - Page 24 Figure 6 Dura-Vent or Selkirk Direct-Temp Venting The minimum vent system for horizontal termination must consist of: Dura-Vent adapter Part # 0924N3 directly on top of unit or Selkirk adapter Part #1604247B 12” (305mm) vertical length of vent 90 degree elbow 12"...
- Page 25 Security Venting The minimum vent system for horizontal termination must consist of: Dura-Vent adapter Part # 0924N3 directly on top of unit 12” (305mm) vertical length of vent 90 degree elbow 12" (305 mm) horizontal length of vent Wall thimble part #IMC1082A Horizontal termination cap SV4CHC The maximum horizontal vent system consists of: Dura-Vent adapter Part # 0924N3 directly on top of unit...
- Page 26 ICC Venting The minimum vent system for horizontal termination must consist of: ICC adapter Part # TM-4AA2 directly on top of unit 12” (305mm) vertical length of vent 90 degree elbow 12" (305 mm) length horizontally Wall thimble part # TM-4WT Horizontal termination cap TM-4HT The maximum horizontal vent system consists of: ICC adapter Part # TM-4AA2 directly on top of unit...
- Page 27 VERTICAL VENT TABLE NOTE: All vent dimensions are measured from the appliance (All values are in feet) surface where the vent connects to the point where exhaust gases exit the termination. REMARQUE: Toutes les dimensions sont mesurées à partir d'aération de la surface de l'appareil où l'évent se connecte au point où...
- Page 28 34’ 20’ 12” MINIMUM 12” MAXIMUM (Example: Where A---A = Vertical @ 2 ½’ B---B = Horizontal @ 5’) Page 28 of 63...
- Page 29 USE OF SEALANT Sealant is required on vent system joints, except Metal-Fab Sure-Seal direct vent system joints (figure 7). On longer vent runs, especially vertical runs, sealant will ensure that the combustion air enters from outdoors, and not through the vent joints. Use high temperature sealant, available from local suppliers, on the inner pipe joint, applying the sealant around the outside of the male part of the vent.
- Page 30 Typical Dura- Vent, Security Chimney & Metal-Fab Venting Installation: Vent terminals shall not be recessed into a wall or siding. Fireplace Horizontal Wall Vent Terminations The position of the horizontal vent termination must be positioned in such a way as to meet all local building codes.
- Page 31 Install the wall thimble, on the inside of the exterior wall, shield using wood screws. Attach the venting to the termination using sheet metal screws, for Z-Flex installations an Inca Metal Cutting’s termination part # IMC1070A or IMC1070B shall be used and when using Simpson Dura-Vent or Security Venting a Simpson Dura-Vent termination part # P574 shall be used.
- Page 32 TOUJOURS vérifier les codes locaux avant l'installation VENTILATION. ETC DÉGAGEMENTS, peut varier d'ÉTAT (PROVINCE). CONSULT DURAVENT PARTS LIST OR INCA METAL CUTTING’S FIREPLACE MANUFACTURING PARTS LIST FOR PART NUMBERS. FOYER Duravent CONSULT LISTE DES PIÈCES OU COUPE METAL INCA de fabrication LISTE DES PIÈCES DE RÉFÉRENCE.
- Page 33 Termination above Roof Consult local codes for minimum vent cap height above the roof (X), vent must be a minimum of 2’ from any wall. To prevent water seepage; install the flashing with upper portion under the roofing material and the lower portion over the roofing material.
- Page 34 In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code In accordance with the current ANSI Z223.1 / NFPA 54, National Fuel Gas Code † A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings ‡...
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Page 35: Ceramic Logs Installation
3.3.5 CERAMIC LOG INSTALLATION DCF42 / INSTALLATION BÛCHES EN CÉRAMIQUE DCF42 Burn medium positions are critical to the safe and clean operation of this appliance. Never add any other material into the firebox. Use only with burn medium supplied with this unit. - Page 36 Position log # 2 on the pins on the right side of the firebox as shown above. / Placez la bûche # 2 sur les broches sur le côté droit de la chambre de combustion, comme indiqué ci-dessus. Position log # 3 on the pins in the center of the firebox as shown above. / Placez la bûche # 3 sur les broches dans le centre de la chambre de combustion, comme indiqué...
- Page 37 CERAMIC LOG INSTALLATION / INSTALLATION BÛCHES EN CÉRAMIQUE (continued) Position log # 4 on the pins to the left of log # 3. Make sure the bottom of the log is on the pin positioned to the back of the burner tray as shown above. / Placez la bûche # 4 sur les broches à gauche de la bûche # 3.
- Page 38 CERAMIC LOG INSTALLATION / INSTALLATION BÛCHES EN CÉRAMIQUE (continued) Position log # 6 on the pins to the right of log # 3. Make sure the bottom of the log is on the pin positioned to the back of the burner tray as shown above. / Placez la bûche # 6 sur les broches à droite de la bûche # 3.
- Page 39 CERAMIC LOG INSTALLATION / INSTALLATION BÛCHES EN CÉRAMIQUE (continued) Picture above shows all 7 logs in correct log position. / Photo ci-dessus montre les 7 bûches en position correcte journal. Finally tease out the rockwool and place anywhere on the burner pan for an aesthetic finish. The flames will pass through the rockwool and make a pleasant glowing effect to represent embers in your fireplace.
- Page 40 3.3.5 CERAMIC LOG INSTALLATION DCF42 SELECT / INSTALLATION BÛCHES EN CÉRAMIQUE DCF42 SELECT Position large log #1 at rear of fireplace and add rockwool to areas as shown above in front of log and across burner pan. The pins shown in this picture are for positioning log #2 / Position grand buche # 1 à...
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Page 41: Door Installation And Safety Screen
Position log # 4 to right of firebox as shown. / Positionnez la bûche # 4 à droite du foyer comme indiqué. Install the door see instructions below. Replace lower access strip in front of door / Installez la porte voir les instructions ci-dessous. - Page 42 DOOR LOCK BRACKETS BOTTOM DOOR CHANNEL When closed properly the door latch will hook over the top of the door bracket and seal the door onto the fireplace. / Quand il est fermé correctement le loquet se brancher sur le dessus du support de porte et sceller la porte sur la cheminée.
- Page 43 Do not operate this appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. For use with glass doors certified with the appliance only Do not use any substitute materials ...
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Page 44: Initial Firing
3.3.7 INITIAL FIRING When lit for the first few times, the appliance may emit an odor resulting from evaporation of paint and lubricants used in the manufacturing process. Open a door or window for ventilation. Anyone with a respiratory condition may need to leave the room during the initial firings. It is normal for the appliance to expand and contract while it heats up or cools down whether this is from a cold start or a steady-state condition where the fan has come on or off. -
Page 45: Altitude Adjustment
6/. Reassemble the fireplace in reverse order from 4 through 2. / Remonter la cheminée dans l'ordre inverse de 4 à 2. 7/. Turn on the gas. / Allumez le gaz. PARTS REQUIRING ADJUSTMENT DURING OPERATION MAY BE HOT. CAUTION ATTENTION PIECES NECESSITANT REGLAGE PENDANT LA MARCHE PEUT ETRE CHAUDE Factory Setting... -
Page 46: Gas Valve Access
2/. The fan is attached with magnets for ease of installation and can be pulled off the rear wall. / Les fan sont attachés avec des aimants pour la facilité d'installation et peut être retiré de la paroi arrière 3/. Once removed from the wall the fan will slide out through the opening. / Une fois retiré du mur que les fan vont glisser par l'ouverture. -
Page 47: Maintenance
2/. Undo the screws on the valve mount brackets at either end of the valve and slide valve out through access panel below door. / Défaire les vis sur les supports de montage de soupape à chaque extrémité de la soupape et de soupape coulissant à travers le panneau d'accès inférieur de la porte. SCREW WARNING AVERTISSEMENT... -
Page 48: Recommended Service
4.2 RECOMMENDED SERVICE / SERVICE RECOMMANDÉ 1. The venting system should be annually inspected by a qualified agency. / Le système de ventilation devrait être inspectés annuellement par une agence qualifiée. 2. Visually check the burner and pilot flames occasionally. Visually inspect height and color of flames / Contrôler visuellement le brûleur et les flammes pilotes à... -
Page 49: Valve & Pilot Replacement
VALVE PILOT ASSEMBLY REPLACEMENT SOUPAPE REMPLACEMENT ENSEMBLE PILOTE WARNING AVERTISSEMENT THE FOLLOWING PROCEDURE IS TO BE PERFORMED BY QUALIFIED PERSONNEL ONLY TURN OFF THE GAS TO THE MAIN BURNER AND ALLOW THE HEATER TO COOL FOR UP TO 30 MINUTES BEFORE SERVICING. LA PROCÉDURE SUIVANTE EST EFFECTUER PAR DU PERSONNEL QUALIFIÉ... -
Page 50: Trouble Shooting
5.0 TROUBLE SHOOTING SYMPTOM CORRECTIVE ACTION POSSIBLE CAUSE A. No spark at electrode (weak or not heat source for pilot ignition) I. Pilot will not light after repeated triggering of the remote control – intermittent pilot 1. Align the electrode with 1/8” (3mm) gap to 1. - Page 51 3. Defective remote 1. Conduct a continuity test or jumper wire test and replace if defective, check batteries 4. Defective wiring or connections 2. Conduct a test with a jumper wire and repair as required 5. Defective Valve 3. Contact service technician Soot deposits 1.
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Page 52: Replacement Parts
6.0 REPLACEMENT PARTS When requesting service or replacement parts for your unit, please provide model name and serial number. All parts listed below may be ordered from an authorized dealer. Description Part# Certification Door Burner IMC1057A CSA / UL Door Glass ASTM C1048 Restrictor Door Glass Gasket... -
Page 53: Warranty
INCA METAL CUTTING’S GAS FIREPLACE’S WARRANTY Your Inca Metal Cutting gas fireplace is guaranteed to be free of defects in materials and workmanship for a period of 5 years from the date of purchase. This covers: combustion chambers, heat exchangers and burners as well as stainless steel parts against tarnishing. - Page 54 Inca Metal Cutting neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. Inca Metal Cutting will not be responsible for: over firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents, excessive venting configurations, insufficient make up air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
- Page 55 à des dommages indirects, accessoires ou indirects. Cette garantie définit les obligations et la responsabilité de l'Inca Metal Cutting à l'égard de l'Inca Metal Cutting foyer au gaz et toute autre garantie expresse ou implicite à l'égard de ce produit, ses composants ou accessoires est exclue.
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Page 56: Label Information
8.0 LABEL INFORMATION Page 56 of 63... - Page 57 8.0 LABEL INFORMATION (continued) WARNING Electrical Grounding Instructions This appliance is equipped with a three prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle. Do not cut or remove the grounding prong from this plug.
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Page 58: Appendix A (Intermittent Pilot & Valve Kit)
APPENDIX A (AMERICAN FLAME VALVE INFORMATION) Page 58 of 63... - Page 59 APPENDIX A (Continued) Page 59 of 63...
- Page 60 APPENDIX A (Continued) Special Features on the AF-4000 System The AF-4000 Module can be powered two different ways. The first is a standard 110 volt AC to 6.0 volt DC adaptor. This adapter is connected to the AF-4000 Module by connecting the two 1/4” female terminals from the adapter to the two 1/4”...
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Page 61: Appendix B (Ng - Lp Conversion Kits)
APPENDIX A (Continued) AF-4000 Wiring Diagram APPENDIX B (NG – LP CONVERSION KITS) This kit will convert the fireplace to Natural Gas / Propane (as applicable). / Ce kit vous permet de convertir la cheminée au gaz naturel / propane (le cas échéant). The Elite models are designed to burn either natural gas or propane. - Page 62 WARNING AVERTISSEMENT THIS CONVERSION KIT SHALL BE INSTALLED BY A QUALIFIED SERVICE AGENCY IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS AND ALL APPLICABLE CODES AND REQUIREMENTS OF THE AUTHORITY HAVING JURISDICTION. IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE , EXPLOSION OR PRODUCTION OF CARBON MONOXIDE MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
- Page 63 / technicien qui accepte la responsabilité que la conversion a été dûment remplie selon les instructions contenues dans ce manuel. Inca Metal Cutting Ltd Unit 100 – 11091 Bridgeport Road Richmond, BC V6X 1T3...