Related Manuals for Traub TNL12.2
Summary of Contents for Traub TNL12.2
- Page 1 OPERATING INSTRUCTIONS Transport and installation Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021 09.21/Ru (Transport, Aufstellung, Inbetriebnahme) - 20187889...
- Page 2 Note on applicability Illustrations in this publication may deviate from the product supplied. Errors and omissions due to technical progress expected. A word on copyright This document is protected by copyright and was originally compiled in German. The duplication and distribution of this document or parts thereof is prohibited without prior consent of the copyright owner, and any violators will be prosecuted.
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Page 3: Table Of Contents
Explanation of symbols ........................Safety instructions documentation ....................Installation plan Installation plan .................................................... Installation plan TNL12.2, simplified ....................Installation items - load distribution TNL12.2 ..................General General .......................................................... 11 11 Information for transporting the machine ..................Lifting device .......................... - Page 4 Air consumption ..........................Commissioning Commissioning ....................................................Cleaning the machine ........................Check the operating fluid levels and replenishing, if necessary ............Data loss due to prolonged downtime ....................Switching on the machine ........................ Transport and installation TNL12.2 DTE070EN - 15.09.2021...
- Page 5 Locations of the axes for attaching the transport locks ..............Drain the hydraulic tank before transport ..................Seal disconnected hose lines or pipelines ..................Corrosion protection .......................... Transporting the machine with a truck ....................Loading guard ........................... Transport and installation TNL12.2 DTE070EN - 15.09.2021...
- Page 6 Table of Contents Transport and installation TNL12.2 DTE070EN - 15.09.2021...
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Page 7: Safety
Safety instructions documentation The user documentation and, in particular, the safety instructions must be observed. The safety instructions, as a separate document, are part of the TRAUB user documentation. Transport TNL12.2 DTE070EN - 15.09.2021... - Page 8 Safety Transport TNL12.2 DTE070EN - 15.09.2021...
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Page 9: Installation Plan
Installation plan Installation plan TNL12.2, simplified The corresponding installation and layout plan must be requested before the machine is installed. Example shown 10011216412 Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 10: Installation Items - Load Distribution Tnl12.2
Installation plan Installation items - load distribution TNL12.2 Installation items Max. static load (kN) Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 11: General
INDEX-Werke after the machine has been installed. The lifting device must not be disassembled further. 1 Load beam, top 2 Load beam, side 3 Spacer Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 12: Information On Where The Machine Is Installed
There must be no expansion joints in the area of the machine footprint. Bar guides, bar feeders, and bar loading magazines must generally be anchored in the foundation (for information, see the associated operating instructions and the installation plan). Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 13: Floor Trough
Customer site attachment of a local extraction system If a local extraction system is attached to the machine, any existing fire extinguishing system available on the machine must be adjusted accordingly. Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 14: Power Supply
The connection to the internal network (DNC) requires an RJ45 network cable. An additional connection to the external network (IoT) must be made with a separate RJ45 network cable. Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 15: Chip Disposal
Therefore, the machine must be installed in a place that excludes any harm by these substances to waters or groundwater. Possible preventive measures • Place the machine inside a tight steel trough (floor trough). • Seal the floor of the factory hall. Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... - Page 16 General Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021...
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Page 17: Transporting The Machine
Have the carrier confirm any damages or missing parts on the bill of lading or delivery form. In case of damages during transport, it is recommended to take photos of the damages for evidence. Notify the machine manufacturer or the machine manufacturer's representative. Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 18: Dimensions And Weights
- Screw-on brackets with threaded rods and mortar cartridge (2x) - Operator tools ( such as special keys) • User documentation Dimensions and weights Machine TNL12.2 The weight specifications refer only to the basic machine, i.e., without cooling lubricant unit and workpieces. Length... -
Page 19: Machine Center Of Gravity (S)
Transporting the machine Machine center of gravity (S) Center of gravity S* Basic machine * Values may vary slightly Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 20: Transport By Crane (Min. 3 T Capacity)
No persons are allowed to remain under suspended loads! The lifting device required for proper transport of the machine is supplied with the machine and must be returned to INDEX-Werke after the machine has been installed. Illustrations show examples Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 21: Attaching The Lifting Device Components
• Remove the two load stands on the left side of the machine and screw the lateral load beam (4) onto these threads. If necessary, screw in the lateral load ring (3). Illustrations show examples Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 22: Attaching The Machine To The Lifting Device
(6) and the position of the load ring (3) on the lateral load beam (4) can be changed. Danger from falling machine/parts The lifting device may only be adjusted when it is not in use. Lifting device default setup Stop pin with axial lock Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 23: Transporting The Machine
• Remove the transport carriers/transport lugs. Keep the transport carriers/transport lugs after removal (e.g., for a new transport or decommissioning). • Remove the spacer and load ring and install the cover. • Remove the lateral load beam. Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 24: Transporting With A Forklift
When setting down the machine, make sure that the forks are not tilted. Technical requirements – forklift Lifting force min. 3000 (depending on the machine equipment) Min. fork length 1400 Center of gravity of the load — Max. width of forks Max. height of forks Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... - Page 25 Transporting the machine • Move the machine to the installation site by forklift and place it in the de- sired installation position. Illustrations show examples Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021...
- Page 26 Example shown • Lower the machine slowly and evenly onto the support feet (1). • Remove the transport carriers/transport lugs. Keep the transport carriers/transport lugs after removal (e.g., for a new transport or decommissioning). Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021...
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Page 27: Transporting With Transport Casters
This applies in particular to transporting on irregular or soft grounds such as industrial parquet floors or rubber or PVC-based floor covers. To transport the machine, 3 transport rollers are required, one of which must be steerable. Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 28: Technical Requirements - Transport Casters
• Lock the support feet and remove the transport supports/transport lugs. Example shown • Remove the transport carriers/transport lugs. Keep the transport carriers/transport lugs after removal (e.g., for a new transport or decommissioning). Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... - Page 29 Positioning the hydraulic jacks Risk of crushing on ramps or uneven floors! Secure the machine against unintentional rolling away. 2-3 hydraulic jacks are needed to lift the machine. • Attach the hydraulic jacks as shown. Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021...
- Page 30 (e.g., with wood). First position the rigid transport casters, then position the swivel plate of the steerable transport caster positively in the holder (a). • Remove the hydraulic jacks. Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021...
- Page 31 • Connect the steerable and fixed transport casters with steel cables • Move the machine to the installation site or bring it into the desired installa- tion position and secure it against unintentional rolling away. Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021...
- Page 32 Transporting the machine Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021...
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Page 33: Installing The Machine
Installation items For installation items A-D, see Chapter Installation plan. The machine is aligned exclusively with the installation items A, B and D. • Completely relieve the load on the installation item C. Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 34: Aligning
• Screw the two connection brackets to the machine base positions provided for this purpose; the connection brackets must be adjusted at the bottom. M16x45 screws and washers (2x each) Tightening torque max. 80 Nm Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... - Page 35 Follow the documentation of the manufacturer of the mortar cartridge. • After the mortar cartridge curing time specified by the manufacturer, secure the machine to the threaded rods using the hex nuts and washers. Tightening torque max. 80 Nm. Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021...
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Page 36: Removing The Transport Locks From The Machine
Part no. of the transport lock Main spindle 12069162 Bracket Counter spindle and 12069161 Bracket back working attachment Upper tool carrier and 12069130 Bracket front working attachment Operating panel 12080287 Bracket Work area door 12069118 Bracket Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 37: Transport Lock At Main Spindle
Installing the machine Transport lock at main spindle Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 38: Transport Lock At Counter Spindle And Back Working Attachment
Installing the machine Transport lock at counter spindle and back working attachment Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 39: Upper Tool Carrier And Front Working Attachment
Installing the machine Upper tool carrier and front working attachment Transport lock at operating panel Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 40: Transport Lock At Work Area Door
Installing the machine Transport lock at work area door Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 41: Connecting The Machine To Central Suction Unit
If the operator does not have a shutoff valve for fire protection in the central exhaust system, it must be installed by the machine manu- facturer's service personnel when the machine is installed. Mechanical preparation for central and local exhaust system. Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... - Page 42 Installing the machine Adding a local exhaust system without a fire extinguishing system Adding a local exhaust system with a fire extinguishing system or shutoff valve Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021...
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Page 43: Indicator Lamp
Installing the machine Indicator lamp Connect the indicator lamp to the control cabinet if it has been removed during transport. Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... - Page 44 Installing the machine Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021...
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Page 45: Installing Configuration Levels And Additional Equipment
• Move the cooling lubricant unit to the machine location and lift it off the pallet using suitable lifting equipment and place it on the casters. Illustrations show examples Optional chip conveyor with extinguishing nozzle and CO tank Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 46: Installing The Cooling Lubricant Unit
• Push the cooling lubricant unit from the left side of the machine under the machine (1.), then push it to the right until it stops (2). Make sure that the front of the chip conveyor is flush with the base of the machine (3). Contact surface Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 47: Sealing Of Cooling Lubricant Unit / Machine
• Adjust the cooling lubricant unit evenly by means of the adjustable feet, except for a circumferential gap of 2 mm between the machine and the chip pan. Sealing lip • Fix the adjustable feet using the lock nuts. Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 48: Connecting The Cooling Lubricant Unit
• Remove the blanking plugs from the connection kits and connect the connection kits to the machine and cooling lubricant unit according to the marking • Electrical connection of the cooling lubricant system Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 49: Electrical Connection
See the order confirmation for the precise electrical requirements. The electrical specifications provided are decisive and binding. They must be available to INDEX/TRAUB's customer service at any time. The machine must be connected to the electrical supply network via the main switch (multi-wire cable). Be sure to observe the clockwise phase sequence for the connection. - Page 50 Electrical connection Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021...
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Page 51: Pneumatic Connection
Pressure gauges are available to check normal functionality. Air consumption Air consumption is influenced by the machine configuration and cycle time. On average, approx. 100 Nl/min is set for a standard machine. Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... - Page 52 Pneumatic connection Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021...
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Page 53: Commissioning
The mounting surfaces for tool holders and add-on equipment must also be cleaned. For this purpose, only solvents may be used that do not affect the machine paint. Suitable solutions are turpentine, petroleum, or benzene. Transport, installation, commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 54: Check The Operating Fluid Levels And Replenishing, If Necessary
The data are recorded in the start-up report and backed up on a storage medi- um. The start-up report and the storage medium are located in the document pocket in the door of the control cabinet. Transport, installation, commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 55: Switching On The Machine
AUTOMATIC START key. status The work area door is locked The work area door is unlocked The safety switch is blocked, or a secured cover/protective door flashes is not closed. • Switch on the drives. Transport, installation, commissioning TNL12.2 DTE070EN - 15.09.2021... - Page 56 Commissioning Transport, installation, commissioning TNL12.2 DTE070EN - 15.09.2021...
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Page 57: Relocation Of The Machine Relocation Of The Machine
+ 115.0 any station Lower tool carrier + 153.1 any station 50.0 Front working attachment 64.0 Workpiece discharge unit retracted Back working attachment + 182.5 Work area door 439 (completely open) Operating panel folded Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 58: Drain The Hydraulic Tank Before Transport
Before delivery, all machines are provided with corrosion protection. For every further transport, the corresponding corrosion protection must be renewed. Details on corrosion protection can be found in the documentation Information on operating materials. Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 59: Transporting The Machine With A Truck
To avoid heavy impact during transport, the truck should have air suspension! Example of transporting on a truck loading platform Transport the machine with the control cabinet side on the left (in the direction of travel) (see illustration). Example shown Strap Strap Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... -
Page 60: Loading Guard
Lashing the machine at an angle on the loading platform with suitable straps (see “Example of transporting on a truck loading platform”). For this purpose, screw four rotating load rings into the designated threads (M24) on the base of the machine. Illustrations show examples Transport, Installation, Commissioning TNL12.2 DTE070EN - 15.09.2021... - Page 62 INDEX-Werke GmbH & Co. KG Hahn & Tessky Plochinger Strasse 92 D-73730 Esslingen Phone +49 711 3191-0 +49 711 3191-587 info@index-werke.de www.index-werke.de...
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