Related Manuals for Traub TNX65
Summary of Contents for Traub TNX65
- Page 1 OPERATING INSTRUCTIONS Transport and installation Transport and installation instructions TNX65/42 142853 - 22.10.2021 10.21/Ru (Transport- und Aufstellanleitung) - 20057384...
- Page 2 Note on applicability Illustrations in this publication may deviate from the product supplied. Errors and omissions due to technical progress expected. A word on copyright This document is protected by copyright and was originally compiled in German. The duplication and distribution of this document or parts thereof is prohibited without prior consent of the copyright owner, and any violators will be prosecuted.
-
Page 3: Table Of Contents
Installation diagram ..........................General data General data ......................................................Dimensions (without additional attachments) ................... TNX65/42 / TNX65/42 with milling unit ..................Machine weight and machine dimensions ..................TNX65/42 ............................TNX65/42 with milling unit ......................Bearing points* ..........................Information on transporting the machine by truck ................ - Page 4 Installation of the tool chain and chain magazine (only with optional 120 positions) ......Install upper part of chain magazine ....................Connect the chain of the chain magazine (only with optional 120 positions) ........Install cover on milling unit with tool changer ................... Fuels Fuels ............................................................ Overview of fuels ..........................TNX65/42 22.10.2021...
- Page 5 Check / correct with tool carrier 2 ....................Secure machine to the floor ......................Transport and installation of the chip conveyor ................. Setting the level switch of the chip conveyor ................... Lubricoolant unit ..........................Bar feeding mechanisms ........................Switching on the machine ......................... TNX65/42 22.10.2021...
- Page 6 Table of contents TNX65/42 22.10.2021...
-
Page 7: Safety
Documentation safety instructions The documentation for users and particularly the safety instructions must be observed. The safety instructions are set out in a separate document forming part of the TRAUB documentation for users. TNX65/42 10.2016... - Page 8 Safety TNX65/42 10.2016...
-
Page 9: Installation And Layout Diagrams Installation And Layout Diagrams
Installation and layout diagrams Foundation diagram Drawing No. 478504 1325 1400 TNX65/42 10.2016... -
Page 10: Layout Diagram
Installation and layout diagrams The corresponding installation and layout diagram must be obtained before the machine is installed. Layout diagram Drawing No. 478503 6900 Scale 1:50 M. 1:50 1900 Scale 1:100 M. 1:100 = Electrical connection = Operator side Illustration exemplary TNX65/42 10.2016... -
Page 11: Installation Diagram
Installation and layout diagrams Installation diagram TNX65/42 10.2016... - Page 12 Installation and layout diagrams TNX65/42 10.2016...
-
Page 13: General Data General Data
When using a fork lift truck, it must be lifted from the operator side. The machine with bar loading magazine must in all cases be anchored in the ground. Dimensions (without additional attachments) TNX65/42 / TNX65/42 with milling unit Length of foundation 3690 Width of foundation... -
Page 14: Tnx65/42 With Milling Unit
General data TNX65/42 with milling unit Machine weight without control cabinet 8800 with control cabinet 10000 Machine dimensions Length (without chip conveyor) 4744 Width without control console 2365 Width without working area door handle 2330 Height 2700 / 3461 Operating altitude... -
Page 15: Information On Transporting The Machine By Truck
• All doors on the machine must be able to open completely. • Space for pallets containing blanks and workpieces, workpiece containers, chip trolleys, tool trolleys, etc. The space required can be determined with the aid of the installation drawing. TNX65/42 22.10.2021... -
Page 16: Ambient Conditions
A sturdy container is needed to collect the extracted fluids. Tightly closing and duly labelled metal containers of corresponding capacity can be used for this purpose. TNX65/42 22.10.2021... -
Page 17: Power Supply
Electrical connection External data transmission Data lines must not be located directly alongside power lines. Suitable metal conduits must be installed for the data line in order to transmit data from/to external computers and storage systems. TNX65/42 22.10.2021... -
Page 18: Chip Disposal
For this reason, the machine's installation site must be designed to prevent any harmful effects on bodies of water or the groundwater due to these substances. Possible precautions • Place the machine in a leak-proof steel pan (bottom sump). • Seal the floor of the factory hall. TNX65/42 22.10.2021... -
Page 19: Preparing To Transport A Machine Without Milling Unit Preparing To Transport A Machine Without Milling Unit
Before delivery, all machines are coated to protect them from corrosion. This corrosion protection must be renewed accordingly whenever the machine is subsequently transported again. Details on corrosion protection can be found in the documentation Notes on Operating Materials. TNX65/42 22.10.2021... -
Page 20: Attach Transport Retainers To The Machine
The transport retainers are located on the: • control console • tool carrier and opposed spindle • sliding door • workpiece handling with remnant removal device Workpiece handling with remnant removal device Transport retainers for working area door Tool carrier and opposed spindle TNX65/42 22.10.2021... -
Page 21: Attach Transport Retainers To The Control Cabinet
(The locking plate must be retained by the customer in case the machine has to be transported again). • Fit the M12 cheese head screw at the pivot point of the control cabinet. • Fit the fixing screw inside the control cabinet. TNX65/42 22.10.2021... - Page 22 Preparing to transport a machine without milling unit Ensure that the four wheels on the control cabinet have been screwed in completely. TNX65/42 22.10.2021...
-
Page 23: Preparing To Transport A Machine With Milling Unit Preparing To Transport A Machine With Milling Unit
Preparing to transport a machine with milling unit Transport retainers Transport retainers must be fitted to secure the machine for transport. Position of the transport retainers Transport retainer, turret / milling unit / main and opposed spindle Transport retainer, workpiece handling TNX65/42 22.10.2021... - Page 24 Preparing to transport a machine with milling unit Transport retainer, tool changer TNX65/42 22.10.2021...
-
Page 25: Remove The Tool Chain And Chain Magazine (Only With Optional 120 Positions)
Min. fork length 1000 Max. fork width Forks adjustable to a minimum distance of Disassembly • Remove the connecting bar between the chain magazine and the machine. • Remove the cover over the chain magazine. Cover Connecting bar TNX65/42 22.10.2021... -
Page 26: Remove The Cover On The Milling Unit With Tool Changer
Remove the cover on the milling unit with tool changer Disconnect the cables from the cover to the machine. Unscrew the cover of the milling unit with tool changer at the five retaining points and remove it. Cover Cover TNX65/42 22.10.2021... -
Page 27: Separate The Chain Of The Chain Magazine (Only With Optional 120 Positions)
• Remove the circlip from each connecting pin and take out the front bearing. Push the connecting pins through and remove them with the rear bearing. 4. Take out Connecting pin bearing 2. Take out bearing 1. Remove circlip 3. Push connecting pin through TNX65/42 22.10.2021... -
Page 28: Remove Upper Part Of Chain Magazine
A suitable fork lift truck can also be used instead of a crane. In this case, two brackets must be screwed onto the M12 threads provided for this purpose (the brackets Art. No. 095662 are available on loan from TRAUB). • Take out the six screws on each side of the chain magazine. -
Page 29: Transporting The Machine Transporting The Machine
• The central lubrication system is filled, the hydraulic and cooling units are empty. Ensure that the four wheels on the control cabinet have been screwed in completely. • Machine components and accessories mounted on pallets and secured TNX65/42 10.2016... -
Page 30: Transport By Crane (Min. Load Capacity 12 T)
The machine must not be lifted via the control cabinet! View of the machine in transport condition Retaining plate Remove handle Plank Carriage bolts M16x260 with nut Plate for attaching the hydraulic jack Wheels on control cabinet raised TNX65/42 10.2016... -
Page 31: Set Of Hoisting Gear And Fittings
Transporting the machine Set of hoisting gear and fittings The complete set of hoisting gear and fittings (Article No. 083435) is available from TRAUB on loan and must be returned completely and without delay after use. Suspension points, front view Cross-arm assy., load capacity 15 t... -
Page 32: Tnx 65/42 Centres Of Gravity (Machine With Control Cabinet)
Centre of gravity Version Tool carrier Overall weight top left bottom right 9.760 t -222 top right bottom left 1 top left 8.326 t 467.5 -233 2 bottom right top left bottom right 9.041 t -255 bottom left TNX65/42 10.2016... -
Page 33: Transport By Fork Lift Truck
When setting down the machine, ensure that the fork arms are not inclined, otherwise the planks may break. To prevent damage to the machine, the rear wheel must be removed from the control cabinet before transporting it. TNX65/42 10.2016... -
Page 34: Transport By Truck
The load must be secured so that it cannot slip. Measures to prevent the load slipping • Non-slip rubber mat between loading surface and machine. • The machine base must be diagonally lashed to the loading surface with suitable lashing straps / chains. TNX65/42 10.2016... -
Page 35: Installing The Machine Installing The Machine
• Lift the machine by crane and secure it with suitable supports. • Unscrew the wooden planks. Ensure that the four wheels on the control cabinet have been screwed in completely. • Lift the machine (remove the supports) and slowly lower it onto the feet. TNX65/42 22.10.2021... -
Page 36: Positioning And Installing The Machine With Transport Rollers
Each hydraulic jack must be able to support a full load of 10 t. Three rollers are required for transport, including one steerable roller. The rollers must be dimensioned for loads of up to 12 t. The rollers must always be positioned parallel to the material being hoisted. Transport diagram TNX65/42 22.10.2021... -
Page 37: Lifting The Machine With Hydraulic Jacks
• The distance from the floor must equal 70 mm at all four installation points. • Adjust the four outer feet and align the machine with the aid of the spirit level. • Secure the adjusting screws of the feet with the locknuts. TNX65/42 22.10.2021... -
Page 38: Set Up Control Cabinet On Wheels
(The locking plate must be retained by the customer in case the machine has to be transported again). • Unscrew the M12 cheese head screw at the turning point of the control cabinet. • Take out the fixing screw in the control cabinet. TNX65/42 22.10.2021... -
Page 39: Aligning The Wheels On The Control Cabinet
Ensure that the wheels are at right angles to the pivot point and secure the wheels with locknuts. Wheels Machine • The control cabinet can now be swivelled to the rear. Indicator lamp Connect the indicator lamp on the machine if removed for transport. TNX65/42 22.10.2021... -
Page 40: Remove Transport Retainers From The Machine
• workpiece handling with remnant removal device • tool carrier and opposed spindle Transport retainers • Working area door • Workpiece handling with remnant removal device Workpiece handling with remnant removal device Transport retainers for working area door TNX65/42 22.10.2021... -
Page 41: Transport Retainer For Turret (Tool Carrier / Main Spindle And Opposed Spindle / Milling Unit)
Transport retainer for turret (tool carrier / main spindle and opposed spindle / milling unit) Transport retainer for turret / main spindle and opposed spindle Transport retainer for turret / milling unit / main spindle and opposed spindle TNX65/42 22.10.2021... - Page 42 Installing the machine Transport retainer for workpiece handling TNX65/42 22.10.2021...
- Page 43 Installing the machine Transport retainer for tool changer if necessary TNX65/42 22.10.2021...
- Page 44 Installing the machine TNX65/42 22.10.2021...
-
Page 45: Installation Of The Milling Unit Components Installation Of The Milling Unit Components
A suitable fork lift truck can also be used instead of a crane. In this case, two brackets must be screwed onto the M12 threads provided for this purpose (the brackets Art. No. 095662 are available on loan from TRAUB). Requirements to be met by a fork lift truck Min. - Page 46 Installation of the milling unit components • Secure the chain magazine on both sides with the six screws provided. TNX65/42 10.2016...
-
Page 47: Connect The Chain Of The Chain Magazine (Only With Optional 120 Positions)
The tool chain must be secured at the separating points by suitable means so it cannot fall down. Two openings are provided in the tool magazine for fitting the connecting pins of the chain links. Openings for fitting the connecting pins of the chain links TNX65/42 10.2016... - Page 48 • Push through the connecting pin with bearing and fit the bearing on the opposite side. • Attach the circlip to the connecting pin. 1. Push through connecting pin with bearing Connecting pin 2. Insert bearing 3. Attach circlip TNX65/42 10.2016...
-
Page 49: Install Cover On Milling Unit With Tool Changer
Installation of the milling unit components Install cover on milling unit with tool changer Attach the cover of the milling unit with tool changer and secure it at the five fixing points. Reconnect the cables to the machine cover. Cover Cover TNX65/42 10.2016... - Page 50 Installation of the milling unit components • Position the cover on the chain magazine with suitable aids and secure it. • Refit the connecting bar. Cover Connecting bar TNX65/42 10.2016...
-
Page 51: Fuels Fuels
Designation Initial start-up [litres] Factory-filled by Central lubrication TRAUB Hydraulic system Lubricoolant unit Note the corresponding manufacturer's To be provided by the documentation customer See chapter Pneumatic connection Compressed air Bar loading magazine Note the corresponding manufacturer's documentation TNX65/42 10.2016... - Page 52 Fuels TNX65/42 10.2016...
-
Page 53: Pneumatic Connection
The values can be read off on pressure gauges to check normal functioning. Air consumption The air consumption depends on the machine's equipment configuration and cycle time. A value of 200 - 300 Nl/min (without window clearing blower) is assumed on average for a standard machine. TNX65/42 10.2016... - Page 54 Pneumatic connection TNX65/42 10.2016...
-
Page 55: Electrical Connection
• The control voltages are connected to the PE on one side in accordance with EN 60204 Part 1 (VDE 0113). Please note the instructions in the circuit diagram. TNX65/42 05.2017... - Page 56 Electrical connection TNX65/42 05.2017...
-
Page 57: Alignment, Component Installation And Commissioning
Precision adjustment of the machine is carried out with the aid of a fixture inserted in the turret on tool carrier 2. Spirit levels with an accuracy of 0.02 mm/m are placed on this fixture in Z and X directions in order to check the machine’s position and torsion. TNX65/42 10.2016... -
Page 58: Check / Correct With Tool Carrier 2
• Secure the adjusting screws of the feet with the locknuts. Switch off the control system, disconnect the machine from the power supply and secure it so that it cannot be reactivated. TNX65/42 10.2016... -
Page 59: Secure Machine To The Floor
(Article No. 318181) in the hole. The machine is anchored to the foundations by tightening down the hex bolt with the specified torque (approx. 80 Nm). Bottom box 469193 Bracket 318181 Dowel pin 687403 Ring TNX65/42 10.2016... -
Page 60: Transport And Installation Of The Chip Conveyor
Note the User Manual (parameter list) provided by the manufacturer. Bar feeding mechanisms Note the corresponding manufacturer's documentation The bar feeding mechanisms and other accessories must be mounted, aligned and secured to the floor as directed by the respective manufacturers. TNX65/42 10.2016... -
Page 61: Switching On The Machine
• Switch drives ON. • Open and close working area door Operability of the door switches must be checked by opening and closing the working area door. Operation of the machine cannot be commenced until the safety facilities have responded. TNX65/42 10.2016... - Page 62 Alignment, component installation and commissioning TNX65/42 10.2016...
- Page 64 INDEX-Werke GmbH & Co. KG Hahn & Tessky Plochinger Straße 92 D-73730 Esslingen Fon +49 711 3191-0 Fax +49 711 3191-587 info@index-werke.de www.index-werke.de...
Need help?
Do you have a question about the TNX65 and is the answer not in the manual?
Questions and answers