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EZ Dock Port MAX Series Owner's Manual And Installation Instructions

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Owner's Manual and Installation Instructions
Models 206030PW-**, 206032PW-**, 206031PW-**, 206025BS-**, 206027BS-**, 206033EX-**
** denotes color options
EZ=Beige
GR=Gray
The First Dock of Its Kind...The Last Dock You Will Ever Need
®
For questions about features, operation/performance,
parts, accessories or installation, call your local EZ Dock
dealer.
Additional information regarding EZ Dock products can be
found on the internet at www.ez-dock.com.
®
.
Rev. B 12-1-10

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  • Page 1 ** denotes color options EZ=Beige GR=Gray For questions about features, operation/performance, parts, accessories or installation, call your local EZ Dock dealer. Additional information regarding EZ Dock products can be found on the internet at www.ez-dock.com. The First Dock of Its Kind...The Last Dock You Will Ever Need ®...

  • Page 2: Table Of Contents

    Maintaining your EZ Port MAX..............................26 Dear EZ Dock Customer, The EZ Dock Team thanks you for your purchase. We know that you had other choices of watercraft ports, and we appreciate your decision to purchase an EZ Port MAX. You will find it easy to maintain your EZ Port MAX and to add accessories and other components to your port in the future.

  • Page 3: Assembly, Installation, Maintenance And Safety

    Please save these instructions and refer to them as needed for future reference. DANGER Drowning Hazard Swimming under and/or attempting to breathe in cavities under EZ Dock docks and ports while performing in-water installation of docks, ports and couplers can result in accidental drowning and death.

  • Page 4: Ez Port Max Product Line

    Bow Section for EZ Port MAX - 206025BS-** Bow Section Half for EZ Port MAX - 206027BS-** For more information call 1-800-654-8168 or go to www.ez-dock.com.
  • Page 5 EZ Port MAX Entry - 206030PW-** EZ Port MAX Extension - 206031PW-** For more information call 1-800-654-8168 or go to www.ez-dock.com.
  • Page 6 EZ Port MAX Integrated Bow - 206032PW-** EZ Port MAX Easy-Lift Entry - 206033EX-** For more information call 1-800-654-8168 or go to www.ez-dock.com.

  • Page 7: Selecting Your Installation/Attachment Methods

    Installation with an EZ Dock System (Section 3.): When installing the EZ Port MAX on an EZ Dock system, simply use standard EZ Dock coupler sets to connect the EZ Port MAX to the EZ Dock. (refer to the installation instruction section 3).

  • Page 8: Assembly Of Bow Sections Onto Ez Port Max

    3, (Figure 1). - The full bow section (206025BS-**) must be used to attach the EZ Port MAX to new or existing EZ Dock floating docks and provides additional walking surface, (Figure 2). To install, place the full bow section onto the front of the entry section and align the front with the front of the entry.

  • Page 9: In-Line Configuration

    (206031PW-**) and install two (2) coupler sets provided in the Port to Port Coupler Kit (301208). Tools required: • Tool, Composite Coupler Installation (900005) • EZ Dock in-water installation tool (900010) • Hammer (rubber mallet or dead blow) • Screwdrivers (Phillips and standard) •...
  • Page 10 Step 3: Assemble a Full Bow Section at the front of the EZ Port MAX Extension. (See page 8, Figure 2 for Full Bow Section assembly instructions). Step 4: The half bow section (206025BS-xx) is required for use between PWC’s. The half bow section is assembled at the front of the entry section as a removable stop between the PWC’s (refer to Page 8, Figure 1).

  • Page 11: Assembly Of Ez Port Max Easy-Lift Entry

    2. Assembly of EZ Port MAX Easy-Lift Entry - 206033EX-** Align the EZ Port MAX Easy-Lift Entry (206033EX-**) to an EZ Dock Port MAX Extension (206031PW-**) and couple together using two (2) EZ Dock Port to Port Coupler Kits (301208).

  • Page 12: Ez Dock System Installation

    The EZ Port MAX mounts to existing or new EZ Dock installations using standard EZ Dock couplers. In order to attach the EZ Port MAX to an EZ Dock system, the Full Bow section (206025BS-**) MUST be used, (Figure 6) or use the EZ Port MAX Integrated Bow Section (206032PW-**).

  • Page 13: Coupler Installation For Ez Dock Attachment

    EZ Port MAX and the EZ Dock). The coupler is fully seated in its pocket when the indicator hole on the in-water installation tool (Figure 9) is flush with Figure 7.

  • Page 14: Installation Of Ez Port Max With Integrated Pipe Brackets (Stand-Alone Installation)

    4. Installation of EZ Port MAX with Integrated Pipe Brackets (Stand-alone Installation) When using pipes to secure your new EZ Port MAX, they must be sufficiently embedded (driven or augered) into the lake-, river, or ocean-bed to a minimum depth of 1/3 the water depth. The actual embedment required will vary depending on the bottom soil conditions.
  • Page 15 Remove the pipe caps (Figure 12) and cut 4 1/2” holes in them (holes can be drilled with 4 1/2” hole saw (Figure 13), cut with a utility knife, or other plastic cutting tool). Re-install the caps on the EZ Port MAX. Locate the EZ Port MAX where you want it to be installed and insert the 3 1/2”...

  • Page 16: Installation Of Ez Port Max With Small Bow Section To A Floating Dock Using Hinge Kit 100751 & 100751Ss

    Hinge Pin SS for Floating Dock Adapter Hinge Dock Apater Plate - Hot Dip Galv. S10712GV 80580SS Nut 5/8”-11 Self Locking 18-8 SS Clip Hitch Pin #11, EZ Dock 80011 Bow Section, Half F/ Port MAX 206027BS-** For more information call 1-800-654-8168 or go to www.ez-dock.com.
  • Page 17 Hinge Pin SS for Floating Dock Adapter Hinge Dock Apater Plate - Hot Dip Galv. S10712GV 80580SS Nut 5/8”-11 Self Locking 18-8 SS Clip Hitch Pin #11, EZ Dock 80011 Bow Section, Half F/ Port MAX 206027BS-** For more information call 1-800-654-8168 or go to www.ez-dock.com.

  • Page 18: Installation Of Ez Port Max With Full Bow Section To A Floating Dock Using Hinge Kit 100750 & 100750Ss

    S80968SS Hinge Pin SS for Floating Dock Adapter Hinge Dock Apater Plate - Hot Dip Galv. S10712GV 80580SS Nut 5/8”-11 Self Locking 18-8 SS Clip Hitch Pin #11, EZ Dock 80011 For more information call 1-800-654-8168 or go to www.ez-dock.com.

  • Page 19: Porting Instructions

    Porting Instructions #1 Idle Up to the EZ Port MAX entry Idle the nose of the watercraft to the stern roller of the EZ Port MAX entry. Come to a complete stop and allow the watercraft to center itself with the keel in-line with the center of the rollers. IT IS NOT RECOMMENDED OR NECESSARY TO BUILD UP MOMENTUM TO DOCK ON THE EZ PORT MAX.

  • Page 20: Roller Adjustment For Ez Port Max

    Keel Roller Adjustment for EZ Port MAX The EZ Port MAX comes from the factory with one adjustable roller. The roller is factory installed in Position 2. It may be necessary to adjust the roller on your new EZ Port MAX. Your EZ Port MAX can be adjusted to fit most personal watercraft (PWC).

  • Page 21: Accessories

    Accessories - Rubber Mats S211010-**** Rubber mats are available for the Port MAX. These mats are used in pairs and can be applied to the Port MAX entry section (206030PW-**), the Port MAX extension (206031PW-**) and the Port MAX Integrated Bow section (206032PW-**). These rubber mats are available in the following color combinations: •...
  • Page 22 For more information call 1-800-654-8168 or go to www.ez-dock.com.

  • Page 23: Sample Configurations

    Sample Configurations For more information call 1-800-654-8168 or go to www.ez-dock.com.
  • Page 24 Sample Configurations For more information call 1-800-654-8168 or go to www.ez-dock.com.

  • Page 25: Warranty/Customer Service

    EZ Dock’s exclusive obligation is to repair or replace defective ports at EZ Dock’s option. “Repair” may be limited to providing a repair kit. Shipping and installation costs related to repaired and replaced product shall be at the buyer’s expense.

  • Page 26: Maintaining Your Ez Port Max

    EZ Dock distributors and dealers can provide assistance with: • Features and specifications of EZ Dock’s full line of dock products • Installation information • Use and maintenance procedures • Accessory and repair part sales • Referrals to local dealers...
  • Page 27 The First Dock of Its Kind...The Last Dock You Will Ever Need ® www.ez-dock.com ©2007 EZ Dock, Inc. EZ Dock is a member of the PlayPower family of companies, which also includes Miracle Recreation Equipment company, PlayPower LT Farmington, Inc., SoftPlay, L.L.C., HAGS, Aqua Recreation, RSS, Records, and SMP.

This manual is also suitable for:

206030pw series206032pw series206031pw series206025bs series206027bs series206033ex series

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